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Cecil Moore[_2_] September 2nd 07 06:54 AM

making a common mode filter
 
Ed G wrote:
I am having a heck of a time locating a source of good information on
how to make an effective common mode filter using the snap-on type ferrite
beads such as available at RAdio Shack.


Someone needs to characterize those beads.
What is the one-turn choking impedance at
10 MHz?
--
73, Cecil http://www.w5dxp.com

Ed G September 2nd 07 06:13 PM

making a common mode filter
 

I am having a heck of a time locating a source of good information
on
how to make an effective common mode filter using the snap-on type
ferrite beads such as available at RAdio Shack.


Someone needs to characterize those beads.
What is the one-turn choking impedance at
10 MHz?



That is a good point. I'm not even sure of the vendor of the numerous
split beads I have on hand. The ferrite is about 1/2" thick, 1" in
diameter, and a 5/8" hole diameter. Don't know the material. The
plastic housing is labeled " F / R " with the slant bar being a
lightning bolt, and the part number is: 80640* . (that's an asterisk
after the zero.)

Ed


Ed G September 2nd 07 06:53 PM

making a common mode filter
 


That is a good point. I'm not even sure of the vendor of the numerous



After some additional Google research, I found them. Made by Fair-
Rite Products Corp. PN is probably: 2643806402. Product description
matches unit on hand, and lists it as type 43 material with a Z around
where I want to operate of about 20 ohms.

Ed




Richard Clark September 2nd 07 07:01 PM

making a common mode filter
 
On 2 Sep 2007 17:53:37 GMT, Ed G
wrote:



That is a good point. I'm not even sure of the vendor of the numerous



After some additional Google research, I found them. Made by Fair-
Rite Products Corp. PN is probably: 2643806402. Product description
matches unit on hand, and lists it as type 43 material with a Z around
where I want to operate of about 20 ohms.


Hi Ed,

Read the fine print. This Z probably relates to some "standard" size
item, such as a small bead and not your clip-on. The boon here is
your clip-on will probably present more resistance to common modes.

73's
Richard Clark, KB7QHC

Owen Duffy September 2nd 07 11:22 PM

making a common mode filter
 
Ed G wrote in
.95:



That is a good point. I'm not even sure of the vendor of the
numerous



After some additional Google research, I found them. Made by
Fair-
Rite Products Corp. PN is probably: 2643806402. Product description
matches unit on hand, and lists it as type 43 material with a Z around
where I want to operate of about 20 ohms.


My guess is that you got the 20 ohms (for an unstated intended frequency
of use) by extrapolation of the published data from 10 to 250MHz. You
probably also read that the core material is recommended for 25 to
300MHz. Both of these would suggest that the material is not the best for
your intended frequency, whatever that is.

So, for an effective choke, you may need 25 to 50 of these things. They
are only a half inch long each, so that is just 13 to 25 inches in length
in total, not unusual for that type of choke.

Owen


Ed





Ed G September 3rd 07 02:06 AM

making a common mode filter
 


After some additional Google research, I found them. Made by
Fair-
Rite Products Corp. PN is probably: 2643806402. Product
description matches unit on hand, and lists it as type 43 material
with a Z around where I want to operate of about 20 ohms.


My guess is that you got the 20 ohms (for an unstated intended
frequency of use) by extrapolation of the published data from 10 to
250MHz. You probably also read that the core material is recommended
for 25 to 300MHz. Both of these would suggest that the material is not
the best for your intended frequency, whatever that is.

So, for an effective choke, you may need 25 to 50 of these things.
They are only a half inch long each, so that is just 13 to 25 inches
in length in total, not unusual for that type of choke.



Actually, since I probably will be using RG8X I can most likely
loop a couple turns through each bead... which should preclude the need
for quite as many.


Ed

Owen Duffy September 3rd 07 03:03 AM

making a common mode filter
 
Ed G wrote in
. 192.196:



After some additional Google research, I found them. Made by
Fair-
Rite Products Corp. PN is probably: 2643806402. Product
description matches unit on hand, and lists it as type 43 material
with a Z around where I want to operate of about 20 ohms.


My guess is that you got the 20 ohms (for an unstated intended
frequency of use) by extrapolation of the published data from 10 to
250MHz. You probably also read that the core material is recommended
for 25 to 300MHz. Both of these would suggest that the material is not
the best for your intended frequency, whatever that is.

So, for an effective choke, you may need 25 to 50 of these things.
They are only a half inch long each, so that is just 13 to 25 inches
in length in total, not unusual for that type of choke.



Actually, since I probably will be using RG8X I can most likely
loop a couple turns through each bead... which should preclude the need
for quite as many.


Am I right that this is a very short length of coax in a vehicle, and the
VSWR will be low due to the ATU at the feedpoint, and that the ATU ground
/ coax braid will be connected to the vehicle metal framework? So why use
thick coax? Why the choke?

If you need a choke, you could get some cores that are a neat fit over
RG58, at 10MHz appropriate type 31 cores has a Z of 115/inch. That
doesn't address the issue of whether the power / control connection needs
protection.

Actually, I am not sure why you are doing this anyway, is it just in case
or is there a demonstrated need?

Owen

Ed G September 3rd 07 04:26 AM

making a common mode filter
 

Am I right that this is a very short length of coax in a vehicle, and
the VSWR will be low due to the ATU at the feedpoint, and that the ATU
ground / coax braid will be connected to the vehicle metal framework?
So why use thick coax? Why the choke?

If you need a choke, you could get some cores that are a neat fit over
RG58, at 10MHz appropriate type 31 cores has a Z of 115/inch. That
doesn't address the issue of whether the power / control connection
needs protection.

Actually, I am not sure why you are doing this anyway, is it just in
case or is there a demonstrated need?

Owen


Well, to be honest, I was primarily planning on using the choke for a
base station application.... will have some sort of balanced dipole or
loop fed by an SG-237 tuner. I wanted the choke for the coax feeding the
tuner.

On the RV, I have a 23' whip on the back (ladder) which I had planned
on feeding with another SG-237. ( Currently it is fed with a home-brew
base loading coil assy, on which I must manually change frequency taps.)
In either case, I thought it might be beneficial to put a common mode
choke on the RG8X feeding that antenna, too, since I do have RF causing
various issues inside the coach while I am transmitting.

On your RV grounding question, yes, the antenna feedpoint and all
related ground areas are very well bonded to the main vehicle chassis
with rather large tinned braid, (2" wide).

Ed

Richard Clark September 3rd 07 04:47 AM

making a common mode filter
 
On 03 Sep 2007 03:26:50 GMT, Ed G
wrote:

loop fed by an SG-237 tuner. I wanted the choke for the coax feeding the
tuner.


Hi Ed,

You will have to choke the control lines just as much.

I do have RF causing
various issues inside the coach while I am transmitting.


That could be as easily through the air, or "ground currents" in the
chassis. All points of the chassis, doors, hood, etc. are not usually
bonded very well. Even the exhaust system can be "floating" to
provide a path from ground, right up into the engine compartment.

On your RV grounding question, yes, the antenna feedpoint and all
related ground areas are very well bonded to the main vehicle chassis
with rather large tinned braid, (2" wide).


Re my paragraph above, does this include doors? A lot may be taken
for granted and hinged points are sometimes insulated, allowing large
panels (capacitive plates) to couple RF inside what is considered to
be an otherwise tight box.

73's
Richard Clark, KB7QHC

Owen Duffy September 3rd 07 05:09 AM

making a common mode filter
 
Richard Clark wrote in
:

On 03 Sep 2007 03:26:50 GMT, Ed G
wrote:

loop fed by an SG-237 tuner. I wanted the choke for the coax feeding
the tuner.


Hi Ed,

You will have to choke the control lines just as much.

I do have RF causing
various issues inside the coach while I am transmitting.


That could be as easily through the air, or "ground currents" in the
chassis. All points of the chassis, doors, hood, etc. are not usually
bonded very well. Even the exhaust system can be "floating" to
provide a path from ground, right up into the engine compartment.

On your RV grounding question, yes, the antenna feedpoint and
all
related ground areas are very well bonded to the main vehicle chassis
with rather large tinned braid, (2" wide).


Re my paragraph above, does this include doors? A lot may be taken
for granted and hinged points are sometimes insulated, allowing large
panels (capacitive plates) to couple RF inside what is considered to
be an otherwise tight box.


Richard, getting clear details is like drawing teeth. I suspect the RV
might be fibreglass, and so about as RF transparent as you might get.
Further, something hints to me that the grounded ATU is on top of the
ladder, so it isn't really grounded.

But in the absense of clear details of a single scenario, I can't help.

Owen

Spam Trap September 3rd 07 04:16 PM

making a common mode filter
 
On Sun, 02 Sep 2007 00:54:23 -0500, Cecil Moore wrote:
Ed G wrote:
I am having a heck of a time locating a source of good information on
how to make an effective common mode filter using the snap-on type ferrite
beads such as available at RAdio Shack.


Someone needs to characterize those beads.
What is the one-turn choking impedance at 10 MHz?


I'm sure it varies from week-to-week -- depending on which communist
chinese Piece-of-Crap factory it comes from and how high the dog dung
component was in the mix for the day.

Ed G September 3rd 07 06:06 PM

making a common mode filter
 


Richard, getting clear details is like drawing teeth. I suspect the RV
might be fibreglass, and so about as RF transparent as you might get.
Further, something hints to me that the grounded ATU is on top of the
ladder, so it isn't really grounded.

But in the absense of clear details of a single scenario, I can't help.


In my previous experience in newsgroups, I'll agree that getting
details from those who pose questions here is difficult, and I guess I'm
as guilty as the rest. However, my original question was regarding
details of common mode choke filter design and has apparently morphed
into my RV setup.

The RV is a 31' class C, all fiberglass shell, welded aluminum
frame, on a Ford E450 chassis and cab up front. Although I realize there
are many aspects that could cause RFI in the cab area of the motorhome, I
merely wanted to use a choke filter to see what improvement might take
place.

The SG-237 tuner does not use a control line, so no filtering needed
here. The DC will be pulled off the back of the motorhome close by, and
that source, as I previously mentioned, will also be routed through a
common mode filter.

The antenna feedpoint / loaded base area is about three feet down from
the top of the metal ladder. The metal ladder vertical rails is one
piece construction, and is bonded at bottom of both rails with 2" tinned
copper braid to the main chassis rails with pieces running about 22"
length. All in all, about as good a ground as can be obtained under the
circumstance.


Ed

John Smith September 3rd 07 06:35 PM

making a common mode filter
 
Ed G wrote:

...
Ed


Clamp 'em on, recheck match/swr/your-chosen-methods-of-tuning (or, with
the gods--for that matter) to antenna ...

It can't explode; well, I don't think it can!

Since the power flow is on the center conductor and the inside shield of
the braid, any impedance of unwanted currents on the outside would,
logically, be of some benefit ...

If it ain't enough, buy more or change to a different type of material.
Knowing the expected values of components, and benefits to expect,
would only put a lot of icing on that cake ...

Regards,
JS

John Smith September 3rd 07 06:38 PM

making a common mode filter
 
John Smith wrote:
Ed G wrote:

...
Ed


Clamp 'em on, recheck match/swr/your-chosen-methods-of-tuning (or, with
the gods--for that matter) to antenna ...
...


But then, you already guessed that--and what to expect here!

Regards,
JS

Richard Clark September 3rd 07 07:54 PM

making a common mode filter
 
On 03 Sep 2007 17:06:26 GMT, Ed G
wrote:

The antenna feedpoint / loaded base area is about three feet down from
the top of the metal ladder. The metal ladder vertical rails is one
piece construction, and is bonded at bottom of both rails with 2" tinned
copper braid to the main chassis rails with pieces running about 22"
length. All in all, about as good a ground as can be obtained under the
circumstance.


Hi Ed,

Point in fact is that the "antenna" is actually a tuned radial, and it
is your "ground" that is the majority radiator.

73's
Richard Clark, KB7QHC

John Smith September 3rd 07 08:06 PM

making a common mode filter
 
Ed G wrote:

...
Ed


Oh yeah, Richard is quite correct there--don't choke off the
counterpoise--but, I bet you already suspected that ... and, don't use
the coax as a counterpoise! Well, unless you design for that ... but
then, don't run the counterpoise in the inside of the vehicle ... well,
your vehicle is fiberglass, kinda hard to hide from the
antenna/counterpoise, but again, you already knew that ...

Regards,
JS

Owen Duffy September 3rd 07 10:11 PM

making a common mode filter
 
Ed G wrote in
. 192.196:



Richard, getting clear details is like drawing teeth. I suspect the
RV might be fibreglass, and so about as RF transparent as you might
get. Further, something hints to me that the grounded ATU is on top
of the ladder, so it isn't really grounded.

But in the absense of clear details of a single scenario, I can't
help.


In my previous experience in newsgroups, I'll agree that getting
details from those who pose questions here is difficult, and I guess
I'm as guilty as the rest. However, my original question was
regarding details of common mode choke filter design and has
apparently morphed into my RV setup.

The RV is a 31' class C, all fiberglass shell, welded aluminum
frame, on a Ford E450 chassis and cab up front. Although I realize
there are many aspects that could cause RFI in the cab area of the
motorhome, I merely wanted to use a choke filter to see what
improvement might take place.

The SG-237 tuner does not use a control line, so no filtering
needed
here. The DC will be pulled off the back of the motorhome close by,
and that source, as I previously mentioned, will also be routed
through a common mode filter.

The antenna feedpoint / loaded base area is about three feet down
from
the top of the metal ladder. The metal ladder vertical rails is one
piece construction, and is bonded at bottom of both rails with 2"
tinned copper braid to the main chassis rails with pieces running
about 22" length. All in all, about as good a ground as can be
obtained under the circumstance.


Ed,

Some thoughts...

In the broad context of a sparse bonded metal frame work, and with your
somewhat elevated feedpoint (though not fully described), it would be no
surprise if most parts of the structure weren't at elevated RF voltages
(as per Richard's summary of the antenna system).

The first steps to a solution might be to try to minimise the potential
differences between the radio interfaces, the nearby structure, and the
operator. I would be trying to bring the feed line down the ladder, along
the chassis, and up the framework to the radio, and to bond it to the
conducting structure at 1, 2, or 3 points along the way to try to ensure
that the radio and operator are at similar potential to the adjacent
conducting structure.

The effect of a choke is almost the opposite, it is to facilitate
potential difference across the choke.

I am not saying that there might not be a need for chokes in the
solution, but just chucking chokes at it until it works doesn't seem to
work systematically through identifying the problem and then designing
solutions to the problem.

Many modern radios are particularly sensitive to RF on the DC and
microphone interfaces. If you split the radio to use a remote head, that
exposes another couple of interfaces to RF.

The loss in 10m of RG58C/U at 14MHz with a load end VSWR of 1.5 is around
0.6dB. Why do you need RG8X, it must be much harder to deal with in a
vehicle than RG58?

Owen

Ed G September 4th 07 12:37 AM

making a common mode filter
 

The first steps to a solution might be to try to minimise the
potential differences between the radio interfaces, the nearby
structure, and the operator. I would be trying to bring the feed line
down the ladder, along the chassis, and up the framework to the radio,
and to bond it to the conducting structure at 1, 2, or 3 points along
the way to try to ensure that the radio and operator are at similar
potential to the adjacent conducting structure.


Actually, that is step one, which is on the project table.
Currently, when operating HF fixed portable, I run the coax out the
coach, on the ground, and back up to the feed point. My plan is to
route it neatly from the radio location, down to the chassis, along the
chassis, out to the ladder and to the feedpoint. I suppose that, alone,
could help in my RF issues. They are not serious issues, but are
annoying at times.

Perhaps I'll reserve my ferrite split beads for a choke filter on my
fixed station antenna when I get to that.



Ed



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