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Shellac, varnish, parrafin wax for wood feedline spacers?
I've had my all-band-doublet up at 90 feet for over a year now with
ladder-line spacers cut from polycarbonate sheet. Works great, is kinda pretty in the right light. The polycarbonate is supposed to be relatively UV-resistant and it seems to be doing pretty good. But I have a hankering to use wooden insulators next time I put an antenna up. The old ARRL handbooks always recommended boiling wooden feedline spacers in paraffin wax for weatherproofing. I suppose the idea is that it's water-repellent. Don't know how long this can be expected to survive weather extremes (ice, heat). In my experiments in my garage, the wax coating seems to pretty much rub right off with my fingernail, so I'm not sure how much good it does where the feed wires or tie wires abrades against it. Shellac is another option I suppose, but shellac seems to me to be something like the enamel coating on magnet wire, and having used this in rooftop antennas in the past I was quite surprised that in the summer it gets hot enough up there to burn off the enamel. Spar varnish seems to be the ultimate in wood coatings for weather resistance. Any words of wisdom? Or is polycarbonate really the cat's meow? Having fabricated antenna stuff out of both plexiglass and polycarbonate over the years, I am very very impressed with polycarbonate's workability. It does not craze or crack the way that plexiglass does. Tim N3QE |
Shellac, varnish, parrafin wax for wood feedline spacers?
The old ARRL handbooks always recommended boiling wooden feedline spacers in paraffin wax for weatherproofing. I suppose the idea is that it's water-repellent. Don't know how long this can be expected to survive weather extremes (ice, heat). In my experiments in my garage, the wax coating seems to pretty much rub right off with my fingernail, so I'm not sure how much good it does where the feed wires or tie wires abrades against it. I think if you're using an older transmitter - keep up the retro theme by boiling the wood spacers in parafin like the old book says. (But I would bake them at 190degrees for an hour to remove all moisture first.) I would also be tempted (considering your home-making the feed line anyway) to try what I recall being called "G-line", where on the transmitter end of the line you keep increasing the spacing then just drop one line - and you have only one conductor going up. then of course, you do the same thing at the antenna end, going from 2-conductoe wide spacing to 'normal spacing'. Experiment. Report back on how it went. |
Shellac, varnish, parrafin wax for wood feedline spacers?
Tim,
Any of the above. Best? Which lasts longer? Which would you rather use? What's the difference? Not much. Have fun. - 'Doc |
Shellac, varnish, parrafin wax for wood feedline spacers?
Just one word of advice. The vapor of boiling paraffin is extremely
flammable -- I'd guess about like gasoline -- so be extremely careful if you use the old time method. At the very least I'd do it outside and over an electric hot plate rather than an open flame. Roy Lewallen, W7EL |
Shellac, varnish, parrafin wax for wood feedline spacers?
{Note: I tried posting this yesterday but Charter's NNTP server was having
problems.} "Hal Rosser" wrote in message . .. I think if you're using an older transmitter - keep up the retro theme by boiling the wood spacers in parafin like the old book says. (But I would bake them at 190degrees for an hour to remove all moisture first.) I would also be tempted (considering your home-making the feed line anyway) to try what I recall being called "G-line", where on the transmitter end of the line you keep increasing the spacing then just drop one line - and you have only one conductor going up. then of course, you do the same thing at the antenna end, going from 2-conductor wide spacing to 'normal spacing'. G-line, more correctly known as Goubau line, is not practical for use in the HF range. It is generally limited to UHF frequencies and above due to the physical size of the "launchers" which generate a surface wave along the line. For details, see: Geog Goubau, "Surface waves and their Application to Transmission Lines," Journal of Applied Physics, Volume 21, Nov. (1950). What I believe Hal is talking about was the early practice of using a single wire from the transmitter to connect to an essentially horizontal antenna. Of course that single wire did not behave as a transmission line, but rather became part of the antenna working against ground. In many cases this wire became the actual antenna with the horizontal portion acting as capacitive loading. The resulting antenna pattern is often quite distorted from that expected of the dipole. A good ground is needed on the transmitter, yet problems of RF in the shack are common. If you do decide to use wood spacers, acrylic urethane varnish applied to dry wood will last the longest and have the best ultraviolet resistance. Shellac, a natural product, actually has a surprisingly good ultraviolet resistance too. While boiling the wood in paraffin wax is authentic, be very careful as Roy, W7EL, points out. The flash point of typical paraffin wax is approximately 380 to 390 F. Use a double boiler with water in the lower boiler to melt the wax keeping it well below the flash temperature. Be very careful as the hot wax causes very bad burns. Work outdoors and keep a fire extinguisher handy. If you have a local source of bamboo, consider using it as it is light and often free. I have made open wire line using poly(ethylene terephthalate) tensile test bars liberated from the trash where I worked. These PET "dog biscuits" worked well in this application as PET has good resistance to UV and is extremely tough. 73, Barry WA4VZQ |
Shellac, varnish, parrafin wax for wood feedline spacers?
Thanks, Barry on helping to wake up my recollections. I had forgotten that
the increasingnes of the spacing of the conductors go into multiple wavelengths, which as you reminded us, is not practical for HF frequencies. But for 2-meters and above, it may be worth a try. The Bamboo suggestion sounds good, by the way. I used to use 300-ohm twinlead because of the light weight because I wanted the antenna up as high as possible, and more weight made it droop. "NoSPAM" wrote in message ... {Note: I tried posting this yesterday but Charter's NNTP server was having problems.} G-line, more correctly known as Goubau line, is not practical for use in the HF range. It is generally limited to UHF frequencies and above due to the physical size of the "launchers" which generate a surface wave along the line. For details, see: Geog Goubau, "Surface waves and their Application to Transmission Lines," Journal of Applied Physics, Volume 21, Nov. (1950). What I believe Hal is talking about was the early practice of using a single wire from the transmitter to connect to an essentially horizontal antenna. Of course that single wire did not behave as a transmission line, but rather became part of the antenna working against ground. In many cases this wire became the actual antenna with the horizontal portion acting as capacitive loading. The resulting antenna pattern is often quite distorted from that expected of the dipole. A good ground is needed on the transmitter, yet problems of RF in the shack are common. 73, Barry WA4VZQ |
Shellac, varnish, parrafin wax for wood feedline spacers?
But I have a hankering to use wooden insulators next time I put an antenna up. The old ARRL handbooks always recommended boiling wooden feedline spacers in paraffin wax for weatherproofing. I suppose the idea is that it's water-repellent. Don't know how long this can be expected to survive weather extremes (ice, heat). In my experiments in my garage, the wax coating seems to pretty much rub right off with my fingernail, so I'm not sure how much good it does where the feed wires or tie wires abrades against it. Hi. I think some Thompson's water seal would be a good substitute for the boiling paraffin wax. I think the Thompson's is wax dissolved in kerosene or Diesel. I have been putting two coats on some posts going into the ground. Paul |
Shellac, varnish, parrafin wax for wood feedline spacers?
Tim Shoppa wrote:
... Shellac is another option I suppose, but shellac seems to me to be something like the enamel coating on magnet wire, and having used this in rooftop antennas in the past I was quite surprised that in the summer it gets hot enough up there to burn off the enamel. Spar varnish seems to be the ultimate in wood coatings for weather resistance. ... Tim N3QE If those ancient OT's heard you state the above, after desiring materials better than dehydrated wood with hydrocarbons for preservatives, as their insulators ... well, just suffice it to say, they'd strike you up the side of the head, HARD! grin Regards, JS |
Shellac, varnish, parrafin wax for wood feedline spacers?
In article ,
"Hal Rosser" wrote: Thanks, Barry on helping to wake up my recollections. I had forgotten that the increasingnes of the spacing of the conductors go into multiple wavelengths, which as you reminded us, is not practical for HF frequencies. But for 2-meters and above, it may be worth a try. The Bamboo suggestion sounds good, by the way. I used to use 300-ohm twinlead because of the light weight because I wanted the antenna up as high as possible, and more weight made it droop. "NoSPAM" wrote in message ... {Note: I tried posting this yesterday but Charter's NNTP server was having problems.} G-line, more correctly known as Goubau line, is not practical for use in the HF range. It is generally limited to UHF frequencies and above due to the physical size of the "launchers" which generate a surface wave along the line. For details, see: Geog Goubau, "Surface waves and their Application to Transmission Lines," Journal of Applied Physics, Volume 21, Nov. (1950). What I believe Hal is talking about was the early practice of using a single wire from the transmitter to connect to an essentially horizontal antenna. Of course that single wire did not behave as a transmission line, but rather became part of the antenna working against ground. In many cases this wire became the actual antenna with the horizontal portion acting as capacitive loading. The resulting antenna pattern is often quite distorted from that expected of the dipole. A good ground is needed on the transmitter, yet problems of RF in the shack are common. 73, Barry WA4VZQ find some of that oil they soak telephone poles in then coat it w/sealer ultimately wood prob wont last as long as some good plastic and i guess would be heaver stressing the wires more it will prob still hold more water than a smooth plastic dunno and prob not have as good insulative prop's but might be moot |
Shellac, varnish, parrafin wax for wood feedline spacers?
"ml" wrote in message ... In article , "Hal Rosser" wrote: Thanks, Barry on helping to wake up my recollections. I had forgotten that {snip} find some of that oil they soak telephone poles in then coat it w/sealer ultimately wood prob wont last as long as some good plastic and i guess would be heaver stressing the wires more it will prob still hold more water than a smooth plastic dunno and prob not have as good insulative prop's but might be moot I consider this a poor suggestion for a number of reasons... Several methods of wood treatment have been used over the years. The three main methods used to be pressure treatment with creosote, pentachlorophenol, or inorganic arsenic salts. These were generally replaced by chromated copper arsenate. Other treatments involved copper napthenate, zinc napthenate, and tributyl tin oxide. All of these methods provide fungus protection and some limited moisture protection. Creosote, as used for treating wood, is generally coal tar creosote. This material is distilled from coke oven tar and it contains polycyclic aromatic hydrocarbons, phenols, and cresols, all of which are quite toxic and most are either proven or suspected carcinogens. Pentachlorophenol is registered by the Environmental Protection Agency as an insecticide (termicide), fungicide, herbicides, molluscide, algaecide, disinfectant, and as an ingredient in antifouling paint. Stated simply. it is toxic to just about all life. Chromated copper arsenate, at one time, was the most widely used wood treatment. Hexavalent chromium and arsenic in any form are both extremely toxic, so newer treatments were developed including ammoniacal copper quaternary. The EPA lists this as a general use pesticide and it is far less toxic than chromated copper arsenate. Other newer wood treatments used today are based on borax and other borate salts. These too are less toxic than the older copper salts. The oil treatment that "ml" refers to is most likely creosote. However creosote or any other of the treatments described above will not make the wood a good electrical insulator for use as spacers in open wire transmission line. Raw wood or wood treated with any of the metal salts shows a high dielectric loss. Even pentachlorophenol is not very suitable as its dielectric constant is around 8 to 10. But then the wood itself usually has a radio frequency dielectric constant around 10 or more too, even if completely dried. Increases are seen at frequencies below the MHz region, and with increasing moisture. The loss tangent of wood also increases rapidly with moisture content. The reason that old timers boiled their wood dowels in paraffin wax was twofold. The first was to completely dry the wood, and the second was to provide moisture protection. The preservation of the wood against fungus or termites was generally inconsequential for use as spacers in transmission lines. Polyvinyl chloride and chlorinated polyvinyl chloride plastics are moderately lossy at radio frequencies but are far better than wood in this respect, and I have seen them used with homebrew transmission lines. However, from the standpoint of RF losses and ultraviolet radiation damage, acrylic plastics are my choice as true ladder line insulators. One suggestion I have is to look at cheap plastic coathangers. These are about 1/4 inch in diameter and are not vinyl coated wire hangers. Several insulators can be cut from a single coathanger. Since you can often buy these hangers for around $1.00 for ten, a few dollars could provide a good number of insulators. If you don't like the color, spray paint them with Krylon or another acrylic paint. White will provide the best ultraviolet resistance. I would limit my wire size to 16 Gauge or smaller as this plastic is quite brittle. 73, Dr. Barry L. Ornitz WA4VZQ |
Shellac, varnish, parrafin wax for wood feedline spacers?
NoSPAM wrote:
... One suggestion I have is to look at cheap plastic coathangers. These are about 1/4 inch in diameter and are not vinyl coated wire hangers. Several insulators can be cut from a single coathanger. Since you can often buy these hangers for around $1.00 for ten, a few dollars could provide a good number of insulators. If you don't like the color, spray paint them with Krylon or another acrylic paint. White will provide the best ultraviolet resistance. I would limit my wire size to 16 Gauge or smaller as this plastic is quite brittle. 73, Dr. Barry L. Ornitz WA4VZQ Excellent, comprehensive, broad in scope, generally-good-advise, etc. Thanks for your time, regards, JS |
Shellac, varnish, parrafin wax for wood feedline spacers?
NoSPAM wrote:
One suggestion I have is to look at cheap plastic coathangers. These are about 1/4 inch in diameter and are not vinyl coated wire hangers. Several insulators can be cut from a single coathanger. Since you can often buy these hangers for around $1.00 for ten, a few dollars could provide a good number of insulators. If you don't like the color, spray paint them with Krylon or another acrylic paint. White will provide the best ultraviolet resistance. I would limit my wire size to 16 Gauge or smaller as this plastic is quite brittle. good post, Barry The suggestion of plastic coat hangers is interesting. I think I might try home brewing with some pink ones! 8^) - 73 de Mike N3LI - |
Shellac, varnish, parrafin wax for wood feedline spacers?
On Wed, 19 Nov 2008 21:48:49 -0500, NoSPAM wrote:
One suggestion I have is to look at cheap plastic coathangers. These are about 1/4 inch in diameter and are not vinyl coated wire hangers. Several insulators can be cut from a single coathanger. Since you can often buy these hangers for around $1.00 for ten, a few dollars could provide a good number of insulators. If you don't like the color, spray paint them with Krylon or another acrylic paint. White will provide the best ultraviolet resistance. I would limit my wire size to 16 Gauge or smaller as this plastic is quite brittle. Another suggestion: "They" make fiberglass driveway-marker rods which seem to come in either 4' or 6' lengths. The ones I've used are 3/8" in diameter and usually are painted International Orange and have a reflective strip at the top. (Maybe more readily available in hardware stores for "country folks" who need to come home down a gravel road in the dark, with 2' of freshly fallen snow...) I've not used these for feedline spacers, but they seem to be another choice for that application. I've used them for VHF antenna construction -- for both fixed and portable antennas. HTH Jonesy -- Marvin L Jones | jonz | W3DHJ | linux 38.24N 104.55W | @ config.com | Jonesy | OS/2 * Killfiling google & XXXXbanter.com: jonz.net/ng.htm |
Shellac, varnish, parrafin wax for wood feedline spacers?
Guess no spam didn't read my post fully
I also acknowledged that using oil was bad , thats why i then stated that plastic is a way to go but it can't be poor per say because the original post asked for comments on wood, so we gave comments on wood he also asked about plastics he got comments on plastic also acknowledged was some pro's and cons only the user and his applications and desires will determine what is 'best' In article , "NoSPAM" wrote: "ml" wrote in message ... In article , "Hal Rosser" wrote: Thanks, Barry on helping to wake up my recollections. I had forgotten that {snip} find some of that oil they soak telephone poles in then coat it w/sealer ultimately wood prob wont last as long as some good plastic and i guess would be heaver stressing the wires more it will prob still hold more water than a smooth plastic dunno and prob not have as good insulative prop's but might be moot I consider this a poor suggestion for a number of reasons... Several methods of wood treatment have been used over the years. The three main methods used to be pressure treatment with creosote, pentachlorophenol, or inorganic arsenic salts. These were generally replaced by chromated copper arsenate. Other treatments involved copper napthenate, zinc napthenate, and tributyl tin oxide. All of these methods provide fungus protection and some limited moisture protection. Creosote, as used for treating wood, is generally coal tar creosote. This material is distilled from coke oven tar and it contains polycyclic aromatic hydrocarbons, phenols, and cresols, all of which are quite toxic and most are either proven or suspected carcinogens. Pentachlorophenol is registered by the Environmental Protection Agency as an insecticide (termicide), fungicide, herbicides, molluscide, algaecide, disinfectant, and as an ingredient in antifouling paint. Stated simply. it is toxic to just about all life. Chromated copper arsenate, at one time, was the most widely used wood treatment. Hexavalent chromium and arsenic in any form are both extremely toxic, so newer treatments were developed including ammoniacal copper quaternary. The EPA lists this as a general use pesticide and it is far less toxic than chromated copper arsenate. Other newer wood treatments used today are based on borax and other borate salts. These too are less toxic than the older copper salts. The oil treatment that "ml" refers to is most likely creosote. However creosote or any other of the treatments described above will not make the wood a good electrical insulator for use as spacers in open wire transmission line. Raw wood or wood treated with any of the metal salts shows a high dielectric loss. Even pentachlorophenol is not very suitable as its dielectric constant is around 8 to 10. But then the wood itself usually has a radio frequency dielectric constant around 10 or more too, even if completely dried. Increases are seen at frequencies below the MHz region, and with increasing moisture. The loss tangent of wood also increases rapidly with moisture content. The reason that old timers boiled their wood dowels in paraffin wax was twofold. The first was to completely dry the wood, and the second was to provide moisture protection. The preservation of the wood against fungus or termites was generally inconsequential for use as spacers in transmission lines. Polyvinyl chloride and chlorinated polyvinyl chloride plastics are moderately lossy at radio frequencies but are far better than wood in this respect, and I have seen them used with homebrew transmission lines. However, from the standpoint of RF losses and ultraviolet radiation damage, acrylic plastics are my choice as true ladder line insulators. One suggestion I have is to look at cheap plastic coathangers. These are about 1/4 inch in diameter and are not vinyl coated wire hangers. Several insulators can be cut from a single coathanger. Since you can often buy these hangers for around $1.00 for ten, a few dollars could provide a good number of insulators. If you don't like the color, spray paint them with Krylon or another acrylic paint. White will provide the best ultraviolet resistance. I would limit my wire size to 16 Gauge or smaller as this plastic is quite brittle. 73, Dr. Barry L. Ornitz WA4VZQ |
Shellac, varnish, parrafin wax for wood feedline spacers?
"ml",.
I apologize if I offended you, but your comments were so poorly written that it was difficult to understand entirely just what you intended to say. You suggested using the same methods used to preserve telephone poles. I discussed both the older methods as well as present day methods of wood preservation. Wood preservatives and sealers, such as creosote, pentachlorophenol, and chromated copper arsenate are far too toxic to use. But more importantly, they are also _very_ poor from an electrical standpoint in the _original_ application, i.e. for use on wood dowels as ladderline spreaders. I also clearly stated why boiling the wood dowels in paraffin wax, as done by oldtimers, did a better job electrically than than creosote. Previous posts I had written already covered the safety aspects of using hot paraffin, especially its flash point temperature., and the extreme danger of skin contact with the hot wax. You then mentioned that _plastic_ is _a_ way to go. You did not mention which plastic as this is extremely important in the original application. Polyolefins (polyethylene, polypropylene) are extremely poor in outdoor use; they can fall apart quickly if exposed to bright sunlight. Polyamides (nylons) fare a little better but they too are soon damaged by the ultraviolet in sunlight. They are also damaged by acid rain. Polyoxymethylene (Delrin) is quite sensitive to halogens in acid rain. Polycarbonate and acrylonitrile-butadiene-styrene (ABS) plastics have good ultraviolet resistance only if stabilizers and absorbers are blended in; they have good chemical resistance to aqueous acids and bases, but they are quite prone to solvent attack. Polytetrafluorethylene (PTFE, Teflon) and other fluoropolymers have wonderful electrical properties (superb insulation resistance, low dielectric constant and loss tangent) as well as high ultraviolet and chemical resistance, but most are subject to cold flow and have poor temsile strength. In other posts I discussed acrylic and polyester plastics that are inexpensive, have good UV resistance and good electrical properties. I also discussed polyvinyl chloride and chlorinated polyvinyl chloride plastics. I didn't bother to consider polyimides (Kapton) as the cost would have been prohibitive. Suggesting "plastic" as you did without specifying which particular composition is essentially useless information. I gave my suggestions and the detailed reasons why I would pick certain plastics. I did not specifically mention cost except with the suggestion of plastic coathangers, but as an engineer.cost is an important consideration for virtually all my decisions. It was certainly a consideration for the original poster --why else would he ask about using wood? Of the three methods of protecting wood in this application. as queried by the original poster, I plainly stated that urethane varnish would be my choice. I also explained why this would be preferred over shellac and paraffin wax. I further suggested which specific plastics would perform the best for the original application of transmission line spreader. In the future, you should be far more clear in your writing if you really want people to take your suggestions seriously. You also need to be far more specific in your suggestions. Again I apologize if I offended you, but I still stand by my earlier postings. If it bothers you, you can always filter out my posts. I certainly do this for a few of the people found here who espouse pseudoscience and refuse to defend their claims with either mathematics or experimental evidence. 73, Dr. Barry L. Ornitz WA4VZQ "ml" wrote in message ... Guess no spam didn't read my post fully I also acknowledged that using oil was bad , thats why i then stated that plastic is a way to go but it can't be poor per say because the original post asked for comments on wood, so we gave comments on wood he also asked about plastics he got comments on plastic also acknowledged was some pro's and cons only the user and his applications and desires will determine what is 'best' In article , "NoSPAM" wrote: "ml" wrote in message ... In article , "Hal Rosser" wrote: Thanks, Barry on helping to wake up my recollections. I had forgotten that {snip} find some of that oil they soak telephone poles in then coat it w/sealer ultimately wood prob wont last as long as some good plastic and i guess would be heaver stressing the wires more it will prob still hold more water than a smooth plastic dunno and prob not have as good insulative prop's but might be moot I consider this a poor suggestion for a number of reasons... Several methods of wood treatment have been used over the years. The three main methods used to be pressure treatment with creosote, pentachlorophenol, or inorganic arsenic salts. These were generally replaced by chromated copper arsenate. Other treatments involved copper napthenate, zinc napthenate, and tributyl tin oxide. All of these methods provide fungus protection and some limited moisture protection. Creosote, as used for treating wood, is generally coal tar creosote. This material is distilled from coke oven tar and it contains polycyclic aromatic hydrocarbons, phenols, and cresols, all of which are quite toxic and most are either proven or suspected carcinogens. Pentachlorophenol is registered by the Environmental Protection Agency as an insecticide (termicide), fungicide, herbicides, molluscide, algaecide, disinfectant, and as an ingredient in antifouling paint. Stated simply. it is toxic to just about all life. Chromated copper arsenate, at one time, was the most widely used wood treatment. Hexavalent chromium and arsenic in any form are both extremely toxic, so newer treatments were developed including ammoniacal copper quaternary. The EPA lists this as a general use pesticide and it is far less toxic than chromated copper arsenate. Other newer wood treatments used today are based on borax and other borate salts. These too are less toxic than the older copper salts. The oil treatment that "ml" refers to is most likely creosote. However creosote or any other of the treatments described above will not make the wood a good electrical insulator for use as spacers in open wire transmission line. Raw wood or wood treated with any of the metal salts shows a high dielectric loss. Even pentachlorophenol is not very suitable as its dielectric constant is around 8 to 10. But then the wood itself usually has a radio frequency dielectric constant around 10 or more too, even if completely dried. Increases are seen at frequencies below the MHz region, and with increasing moisture. The loss tangent of wood also increases rapidly with moisture content. The reason that old timers boiled their wood dowels in paraffin wax was twofold. The first was to completely dry the wood, and the second was to provide moisture protection. The preservation of the wood against fungus or termites was generally inconsequential for use as spacers in transmission lines. Polyvinyl chloride and chlorinated polyvinyl chloride plastics are moderately lossy at radio frequencies but are far better than wood in this respect, and I have seen them used with homebrew transmission lines. However, from the standpoint of RF losses and ultraviolet radiation damage, acrylic plastics are my choice as true ladder line insulators. One suggestion I have is to look at cheap plastic coathangers. These are about 1/4 inch in diameter and are not vinyl coated wire hangers. Several insulators can be cut from a single coathanger. Since you can often buy these hangers for around $1.00 for ten; a few dollars could provide a good number of insulators. If you don't like the color, spray paint them with Krylon or another acrylic paint. White will provide the best ultraviolet resistance. I would limit my wire size to 16 Gauge or smaller as this plastic is quite brittle. 73, Dr. Barry L. Ornitz WA4VZQ |
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