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me February 16th 05 03:44 AM

OPEN WIRE LINE
 
After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?

Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?

Thanks in davance & 73,

Dan (K0DAN)

W9DMK February 16th 05 04:31 AM

On Tue, 15 Feb 2005 21:44:34 -0600, me wrote:

After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?

Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?


Dear Dan,

It seems that many take the approach of using a pair of coax lines
hooked up as a balanced coax pair as the answer to that problem. If
you are worried about the impedance discontinuity, it's a short
section and will not be a problem. If you are worried about whether or
not the coax can handle it, RG-8 is good enough and RG-17 is better.
If you want to combine a little bit of protection against near strikes
while you're at it, run through the wall low to the ground and close
to the biggest, best earthing system you can put together, and then
connect the shields of the coax to a short hunk of heavy wire to that
earthing system.

Bob, W9DMK, Dahlgren, VA
Replace "nobody" with my callsign for e-mail
http://www.qsl.net/w9dmk
http://zaffora/f2o.org/W9DMK/W9dmk.html


Reg Edwards February 16th 05 05:06 AM

There must be NO metal and NO low-grade insulating material BETWEEN the pair
of wires as they come into the shack.

Bring the wires close together for a short distance through a relatively
small hole in the wall. At HF, the small lumped increase in capacitance
between the wires will have a neglible effect on system operation.
Equivalent to an unoticeable minor shift in tuner settings. No additional
line loss will be incurred.

Insulate the pair of wires from each other by using the inner conductors of
coax cable plus the polyethylene. Discard the outer conductor braid. To
minimise size of hole through the wall allow the polyethylene coverings to
touch each other if you like.

The main problem will be rain and weather-proofing.

For a short, indoors, distance to the transmitter or tuner, the twin
polyethylene insulated wires can be retained and allowed to separate if
convenient.
---
Reg, G4FGQ

====================================

"me" wrote -
After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?

Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?

Thanks in davance & 73,

Dan (K0DAN)




Cecil Moore February 16th 05 06:01 AM

me wrote:
Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?


For that 6" run, just use two pieces of parallel
coax. The inside conductors are your balanced
conductors and the braids are grounded. Be sure
not to exceed the voltage rating of whatever coax
you choose to install.
--
73, Cecil http://www.qsl.net/w5dxp


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Edward A. Feustel February 16th 05 11:55 AM


"me" wrote in message
...
After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?

Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?

Thanks in davance & 73,

Dan (K0DAN)

You don't by any chance have a window close at hand that you could run the
feeders through?
This really simplifies the situation. That is the way I get my feeder in and
out of the house.
Ed, N5EI




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Bob Miller February 16th 05 02:36 PM

On Tue, 15 Feb 2005 21:44:34 -0600, me wrote:

After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?


I use ceramic feedthrough insulators on a piece of board in the bottom
of my window to bring 450-ohm line indoors. I got the insulators from
Surplus Sales of Nebraska -- you can check their web site for info;
they have a pretty good selection of NOS in all sizes, tho' they ain't
cheap.

You may do just as well rigging something else, as per some of the
other suggestions here...

bob
k5qwg


Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?

Thanks in davance & 73,

Dan (K0DAN)



me February 16th 05 03:31 PM

Excellent idea...I can envision a couple N or UHF connectors on either
side of the wall, and the entry point is indeed near the ground system
so that too is feasible. Thanks for the tip...there are others coming
in but this sounds very feasible and relatively easy!
73
Dan
K0DAN

On Wed, 16 Feb 2005 04:31:15 GMT, (Robert
Lay) wrote:

On Tue, 15 Feb 2005 21:44:34 -0600, me wrote:

After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?

Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?


Dear Dan,

It seems that many take the approach of using a pair of coax lines
hooked up as a balanced coax pair as the answer to that problem. If
you are worried about the impedance discontinuity, it's a short
section and will not be a problem. If you are worried about whether or
not the coax can handle it, RG-8 is good enough and RG-17 is better.
If you want to combine a little bit of protection against near strikes
while you're at it, run through the wall low to the ground and close
to the biggest, best earthing system you can put together, and then
connect the shields of the coax to a short hunk of heavy wire to that
earthing system.

Bob, W9DMK, Dahlgren, VA
Replace "nobody" with my callsign for e-mail
http://www.qsl.net/w9dmk
http://zaffora/f2o.org/W9DMK/W9dmk.html



me February 16th 05 03:38 PM

Thanks for the tip Reg...yours is vote #2 for some sort of coax
transition, and I like this approach as it sounds feasible and easy
(and inexpensive). Am looking forward to a a couple more days of good
WX to complete the antenna project! Many thanks and 73
Dan (K0DAN)

On Wed, 16 Feb 2005 05:06:29 +0000 (UTC), "Reg Edwards"
wrote:

There must be NO metal and NO low-grade insulating material BETWEEN the pair
of wires as they come into the shack.

Bring the wires close together for a short distance through a relatively
small hole in the wall. At HF, the small lumped increase in capacitance
between the wires will have a neglible effect on system operation.
Equivalent to an unoticeable minor shift in tuner settings. No additional
line loss will be incurred.

Insulate the pair of wires from each other by using the inner conductors of
coax cable plus the polyethylene. Discard the outer conductor braid. To
minimise size of hole through the wall allow the polyethylene coverings to
touch each other if you like.

The main problem will be rain and weather-proofing.

For a short, indoors, distance to the transmitter or tuner, the twin
polyethylene insulated wires can be retained and allowed to separate if
convenient.
---
Reg, G4FGQ

====================================

"me" wrote -
After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?

Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?

Thanks in davance & 73,

Dan (K0DAN)




me February 16th 05 03:40 PM

Hi Cecil...

Vote #3 for the coax feedthrough...sounds like this trick is well
known and escaped all my reading.

Thanks and 73
Dan (K0DAN)

On Wed, 16 Feb 2005 00:01:08 -0600, Cecil Moore
wrote:

me wrote:
Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?


For that 6" run, just use two pieces of parallel
coax. The inside conductors are your balanced
conductors and the braids are grounded. Be sure
not to exceed the voltage rating of whatever coax
you choose to install.



me February 16th 05 03:43 PM

Ed...

Nope, the window is not feasible. There is an awning type window with
metal frame but its location and installation make it unfeasible.
Penetrating the wall nearby, however, is feasible, and the recent tips
to use coax as the feedthrough medium sound really good.
Thanks for your reply, this antenna should be operational soon!
73
Dan
K0DAN


On Wed, 16 Feb 2005 06:55:11 -0500, "Edward A. Feustel"
wrote:


"me" wrote in message
.. .
After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?

Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?

Thanks in davance & 73,

Dan (K0DAN)

You don't by any chance have a window close at hand that you could run the
feeders through?
This really simplifies the situation. That is the way I get my feeder in and
out of the house.
Ed, N5EI




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me February 16th 05 03:46 PM

Thanks for your reply, Bob...

Unfortunately, the window is not feasible, but the coax approach
should work. MOunting to a small board or knockout might be a good
idea, so I could save the cut-out materials and be able to un-do the
hatchet work if that was ever necessary.

Thanks for your reply.
73
Dan (K0DAN)

On Wed, 16 Feb 2005 14:36:17 GMT, Bob Miller
wrote:

On Tue, 15 Feb 2005 21:44:34 -0600, me wrote:

After many years of experimenting with coax fed wire antennas I am
taking my first plunge at open wire line.

To get into shack, I need to go through exterior steel siding,
exterior wood siding & plywood, a layer of insulation, then interior
sheetrock and wood paneling. Assume I need about 4-6" of safe
feedthrough so that standoffs can be mounted on the walls oustide
and inside the shack.

I generally run 100 to 1500W output...at full legal limit probably
3KV on the feedline...am not crazy about the idea of setting my house
on fire due to HV arc over.

Am looking for the old style porcelain feedthrough isnulators, but so
far have not found same.

Local Home Depot has thin PVC tubing (as in sink/toilet stems), vinyl
tubing, welding rod tubes, etc. What are the dielectric properties of
these, and the high voltage breakdown voltage...???

Seems like glass, porcelain, or ceramic tubing would be best
feedthrough insulator, but where to find?


I use ceramic feedthrough insulators on a piece of board in the bottom
of my window to bring 450-ohm line indoors. I got the insulators from
Surplus Sales of Nebraska -- you can check their web site for info;
they have a pretty good selection of NOS in all sizes, tho' they ain't
cheap.

You may do just as well rigging something else, as per some of the
other suggestions here...

bob
k5qwg


Are any modern day materials found in Lowes or Home Depot safe from
arcing and also efficient for RF?

Thanks in davance & 73,

Dan (K0DAN)



'Doc February 16th 05 03:56 PM

Dan,
Have a window fairly close to your transmitter/tuner? Replace
the glass with plexiglass, or drill a couple of holes in the glass,
or make a 'spacer' to fit in the window opening.
How about through the eaves, to attic, through ceiling?
'Doc

W9DMK February 16th 05 04:34 PM

On Wed, 16 Feb 2005 09:31:54 -0600, me wrote:

Excellent idea...I can envision a couple N or UHF connectors on either
side of the wall, and the entry point is indeed near the ground system
so that too is feasible. Thanks for the tip...there are others coming
in but this sounds very feasible and relatively easy!


No, sorry, that is not what I had in mind and should have cleared that
up right at the outset.

I never use coax connectors in this situation, although I suppose you
could. I simply connect balanced line to the innter conductors of the
coax's on each side of the balanced coax segment. If you want a quick
disconnect, I use a pair of the General Radio type Banana plugs just
inside the shack. They are convenient for several reasons.
1) they seem to be able to stand the power level.

2) the spacing on the wire connectors is exactly right for 450 ohm
window line, and

3)they are hermaphroditic - i.e., they plug into one another either
way.


Bob, W9DMK, Dahlgren, VA
Replace "nobody" with my callsign for e-mail
http://www.qsl.net/w9dmk
http://zaffora/f2o.org/W9DMK/W9dmk.html


me February 17th 05 04:01 AM

Hi Doc...

There is an awning type window, however penetrating or replacing it is
not feasible. In this particular part of the house, eaves & attic are
not accessible and don't route to the hamshack.

However today I discovered two parallel runs of 1/2" Heliax which I
installed in the late 70's and which have been abandoned and
forgotten. These already exit up the hamshack wall, through the sole
plate just above ground level, and route over the deck and underground
to the location of a former tower. They can easily be cut off, and
their center conductors used as the feed through...once cut I believe
total length would be perhaps 6 to 10 feet; not ideal but would not
require any new construction.

The planned open wire line will be 600 ohm type with about 5"
spacing...need to figure a way to use banana plugs, gator clips or
something like that to make the transition from wire to the center
copper of the Heliaz...maybe solder some copper tubing over the Heliax
center? A trip to the hardware store is in order.

Thanks and 73

Dan (K0DAN)

On Wed, 16 Feb 2005 15:56:28 GMT, 'Doc wrote:

Dan,
Have a window fairly close to your transmitter/tuner? Replace
the glass with plexiglass, or drill a couple of holes in the glass,
or make a 'spacer' to fit in the window opening.
How about through the eaves, to attic, through ceiling?
'Doc



KU6X February 17th 05 04:14 AM

Here's my method to make a neat through the wall twin lead or OWL
feedthrough:
Materials: 3/4 inch or larger PVC pipe, 2 PVC end caps preferably with
flat ends,
2 lengths of 6-32 threaded brass rod (McMaster Carr) or True Value,
6-32 nuts and washers, RTV.
Cut the PVC pipe = the wall thickness + about 1 inch.
Drill and tap one end cap for the rods and drill 6-32 clearance holes
in the other cap. I used about 5/8 inch spacing.
Cut the rods about 2 or 3 in. longer than the pipe.
Drill a pilot hole from the inside wall through the outside with a long
masonry drill (use a stud finder to miss the studs). Use a 1 inch
spade style wood bit to bore a hole first through the inside wall and
then through the outside stucco. I was surprised at how well the wood
bit worked.
The rest of the story is pretty obvious. I'd use RTV rather than PVC
cement so that the assembly can later be pulled apart if necessary.
73, John, KU6X


me February 17th 05 05:04 AM

That's a really nice approach. I just discovered a pair of 1/2" Heliax
feedlines already thru my wall...abandoned many years ago. If these
fail to work due to impedance mismatch or other as yet unknown
problems, I will try your brass rod in PVC approach...or one of the
several coax thru the wall methods. So many answers, so little time!
73
Dan K0DAN


On 16 Feb 2005 20:14:01 -0800, "KU6X" wrote:

Here's my method to make a neat through the wall twin lead or OWL
feedthrough:
Materials: 3/4 inch or larger PVC pipe, 2 PVC end caps preferably with
flat ends,
2 lengths of 6-32 threaded brass rod (McMaster Carr) or True Value,
6-32 nuts and washers, RTV.
Cut the PVC pipe = the wall thickness + about 1 inch.
Drill and tap one end cap for the rods and drill 6-32 clearance holes
in the other cap. I used about 5/8 inch spacing.
Cut the rods about 2 or 3 in. longer than the pipe.
Drill a pilot hole from the inside wall through the outside with a long
masonry drill (use a stud finder to miss the studs). Use a 1 inch
spade style wood bit to bore a hole first through the inside wall and
then through the outside stucco. I was surprised at how well the wood
bit worked.
The rest of the story is pretty obvious. I'd use RTV rather than PVC
cement so that the assembly can later be pulled apart if necessary.
73, John, KU6X



[email protected] February 17th 05 07:40 PM

Hi.
I recently completed just what you are planning to do. I got 2 NOS feed
throughs last year on Ebay. They each consisted of a threaded rod with
nuts and washers, two cone shaped insulators and more than enough
ceramic cylinders, for the rod, to pass through my wall. I had to cut
new cork gaskets to go under the insulators. The old ones just fell
apart.

I had to construct a similar feed through for the connection to the
ground just outside my shack. Here I used a threaded rod, two 1/4 in.
plastic disks, and a plastic tube cut to length for the wall feed
through.

If you are anywhere near a plastic supplier, such at TAP plastic, they
will have all the stuff you need.

Good luck.

Paul, KD7HB



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