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Service Help
Gentlemen,
I work for a student transportation company using UHF radio communications. While I have played around with CB radios several years ago I have no experience with UHF. Our system operates on either of 2 channels near 470MHz. Channel 1 transmits via a repeater located in the hills a few miles away, while channel 2 is direct. For most of the last school year we have operated on channel 2 as channel 1 wasn't working. A company recently came out (not following known company authorization proceedures), and apparently repaired a faulty repeater. Our company was charged about $185.00 for parts and over $600.00 for labor. The rate worked out to be $80.00 per hour over 7.5 hours. Not only does this seem a wee bit steep to me, but the communications are still poor on channel 1. Assuming that the repeater is fine now, the problem seems to be more related to the individual busses. Over the course of time our mechanics have swapped-out radios, mics, and probably antennas as well. Given the nature of the problems and my previous (limited) experience with CB, my suspicion is that the antennas on the busses need to be tuned. I used to tune my CB antennas with an SWR meter and get good results. I understand the basics enough to be able to do that and could probably teach our mechanic as well. However, since I have no experience with UHF I don't know if there's more to it with UHF over standard CB and if there is more equipment required than an SWR meter. I am just having a real difficult time paying $80.00 an hour for someone to do something I used to do quite easily. Mike |
mike wrote:
Gentlemen, I work for a student transportation company using UHF radio communications. While I have played around with CB radios several years ago I have no experience with UHF. Our system operates on either of 2 channels near 470MHz. Channel 1 transmits via a repeater located in the hills a few miles away, while channel 2 is direct. For most of the last school year we have operated on channel 2 as channel 1 wasn't working. A company recently came out (not following known company authorization proceedures), and apparently repaired a faulty repeater. Our company was charged about $185.00 for parts and over $600.00 for labor. The rate worked out to be $80.00 per hour over 7.5 hours. Not only does this seem a wee bit steep to me, but the communications are still poor on channel 1. Assuming that the repeater is fine now, the problem seems to be more related to the individual busses. Over the course of time our mechanics have swapped-out radios, mics, and probably antennas as well. Given the nature of the problems and my previous (limited) experience with CB, my suspicion is that the antennas on the busses need to be tuned. I used to tune my CB antennas with an SWR meter and get good results. I understand the basics enough to be able to do that and could probably teach our mechanic as well. However, since I have no experience with UHF I don't know if there's more to it with UHF over standard CB and if there is more equipment required than an SWR meter. I am just having a real difficult time paying $80.00 an hour for someone to do something I used to do quite easily. Mike $80 per hour isn't a bad price if the work is good. UHF requires more expensive instruments than CB, they amortize that in the labor costs -- in other words that $80 per hour is for the guy _plus_ the equipment. Assuming the radios in the busses are in good shape (you could send them out for servicing and alighnment/checking for much less than you could have the guy come out and do it) you are left with antennas and cabling. I wouldn't expect that it's _just_ the antennas - coax can be pretty lossy at those frequencies, if it's been beaten up it'll show. So get an SWR meter that'll work reliably at 470MHz, and try adjusting some antennas. Try replacing coax as well, and if either fix seems to work then keep it up. -- ------------------------------------------- Tim Wescott Wescott Design Services http://www.wescottdesign.com |
On 11 Jun 2005 11:22:42 -0700, "mike" wrote:
Our system operates on either of 2 channels near 470MHz. Channel 1 transmits via a repeater located in the hills a few miles away, while channel 2 is direct. communications are still poor on channel 1. What does "poor" mean? Assuming that the repeater is fine now, the problem seems to be more related to the individual busses. This needs more description. If just ONE bus operates fine, then you don't have a problem with the repeater. Over the course of time our mechanics have swapped-out radios, mics, and probably antennas as well. Given the nature of the problems and my previous (limited) experience with CB, my suspicion is that the antennas on the busses need to be tuned. Commercial mobile is usually quite bullet-proof and is far more tolerant through over powered gear. The antennas would have to be seriously whacko, like twice/half their usual size. In other words, visual inspection with a ruler and basic understanding of wavelength is enough (a whip roughly 16cm tall). I used to tune my CB antennas with an SWR meter and get good results. I understand the basics enough to be able to do that and could probably teach our mechanic as well. However, since I have no experience with UHF I don't know if there's more to it with UHF over standard CB and if there is more equipment required than an SWR meter. I am just having a real difficult time paying $80.00 an hour for someone to do something I used to do quite easily. Hi Mike, Sounds cheap at $80/hr. Frequently service problems are reducible to connections. In your case this would be transmission line connections, connectors, and antenna base clamping (screws or nuts). Again, all of this is easily determined through visual inspection and a pocket full of screwdrivers and pliers. 73's Richard Clark, KB7QHC |
Mike, Without knowing you, I have to only guess at your previous "CB" experience, and in doing so, will guess that it is a far cry from the knowledge and experience a good LMR technician has. Commercial radio is not CB! Only guessing from the description of your system that you gave, that is is poorly maintained, at best, and that the repeater had probably been neglected for quite some time? Several hours of labor would not be prohibitive, under those circumstances. Assuming you can properly solder/crimp, and install RF connectors, I'd guess that you probably can save some money by doing some of the more basic work yourself. However, you will need more than a CB type SWR meter. I'd suggest a Bird Model 43 with the appropriate slug for your frequency and power. That will set you back at least $300.00+. Also, you probably ought to purchase some good quality connectors, antennas, and antenna cable/NMO installation kits as I expect you will find several of the busses needing them. Good luck trying to do it yourself. Ed K7AAT |
"mike" wrote in message
oups.com... Gentlemen, I work for a student transportation company using UHF radio communications. While I have played around with CB radios several years ago I have no experience with UHF. Our system operates on either of 2 channels near 470 MHz. Channel 1 transmits via a repeater located in the hills a few miles away, while channel 2 is direct. Mike, what is your specific title or role within this company? are you a driver? director/manager of operations? "Playing around with CB radios" experience should not be referenced for this situation - while interesting - no directly relevant. You are discussing a land-mobile system that was likely designed and installed by a professional company in your area. For example, FCC documents had to be filed for this repeater, frequencies coordinated and applies for and appropriate licenses applied for. I am assuming that you are NOT using the General Mobile Radio Service (GMRS) solution. The "radio system" you described for your student transportation company is a "dual purpose" design. Channel 1 provides distance communications via an operational repeater, when communications via Channel 2 would not be possible (terrain, distance, etc.). Channel 2 also provides communications channel between your buses (special event, etc.) when they may be out of range of your local repeater. For most of the last school year we have operated on channel 2 -- as channel 1 wasn't working. So, you did not have an operational communications system (Channel 1) for a period of time? And this did not cause problems in your day to day operations? A company recently came out (not following known company authorization procedures), and apparently repaired a faulty repeater. It is UNUSUAL for an operational repeater (with this type of service) not to have a contract or service agreement. Who owns this repeater? Your transportation company? Your company's legal advisor should be consulted about agreements and terms. Our company was charged about $185.00 for parts and over $600.00 for labor. The rate worked out to be $80.00 per hour over 7.5 hours. Not only does this seem a wee bit steep to me, but the communications are still poor on channel 1. We can only assume that this work was for work on a repeater that you own -- and was not covered under a maintenance agreement (known in the trade as "break-fix" coverage). I do not know "where you are" to comment specifically about regional differences in US labor rates, HOWEVER - the labor charges you are quoting are appropriate (almost identical to my Honda dealer - BTW). You are making 2 mistakes here (common with entry level managers) Confusing an "hourly labor charge" with a personnel hourly rate wage -- which is incorrect. The "hourly labor charge" usually includes the overhead for the company, transportation to site, the laborer's benefits, etc. If you are an operational manager - your financial officer or director will know this difference. The other is that you assume that productivity is constant for all employees -- that's not true -- and you can look your bus shop floor and quicky identify workers that perform higher qualtiy in less time than other workers - are you paying them more? You stated that you did not have an operational repeater (channel 1) for almost all last school year. So how are you determining communications are "still poor on channel 1" ?? Assuming that the repeater is fine now, the problem seems to be more related to the individual busses. This is a contradiction - you paid for repairs - is the repeater working satisfactory or not? Or are you now telling us the real problem? Over the course of time our mechanics have swapped-out radios, mics, and probably antennas as well. Given the nature of the problems and my previous (limited) experience with CB, my suspicion is that the antennas on the busses need to be tuned. I signal losses with coax at UHF (470 MHz) are far greater than at 27 MHz (CB). I have no idea who installed your first radios in these buses -- IF your company did it themselves -- without basic equipment to "cut" these UHF antennas -- then this is part of your problem. Mike - you have a "broken" operational process here -- that needs to be addressed - the company that fixed your repeater likely has a group of installers (who install the radios for public service in your area - police, fire, ambulance, etc.) that deal with this every day and can correctly advise you (and help you set up the correct process) for repeatable and reliable results. I used to tune my CB antennas with an SWR meter and get good results. I understand the basics enough to be able to do that and could probably teach our mechanic as well. However, since I have no experience with UHF I don't know if there's more to it with UHF over standard CB and if there is more equipment required than an SWR meter. Now, you are starting to describes "changes in your operational processes" that need correction. First, I assume that you are responsible for this area of the company? You should identify 1 or 2 individuals within your company to "handle" the radios and antenna installations and changes on these buses. You can likely find someone -- instead of mechanics -- who should be working on the buses. These individuals can be trained to correctly handle this work -- and to assure proper operation. Purchasing the proper equipment (SWR meter) -- this really depends upon: The number of bus radio systems you are maintaining; Your "bus replacement cycle" each year (new buses replacing old buses) IF you wish to internalize this function - site down and have a meeting with your local company -- they can properly advise you to the proper equipment you should buy and properly educate your staff to use this equipment. As an alternative, you can ask for a price for such services from this company (on a "per bus" or "guaranteed number") I am just having a real difficult time paying $80.00 an hour for someone to do something I used to do quite easily. Mike, to professionals in the radio communications field - this statement can be - very insulting - "I pay a professional mechanic to do work on my car at $75 to $80 hour - which I probably could do -- BUT NOT at their productivity level (I do not do this work everyday) -- YET you are telling me that you won't pay $75 to $80 hour for a professional radio tech or engineer to work on your repeater -- that you have no training to troubleshoot or repair." IF you truly believe this - KEEP IT TO YOURSELF. Mike, you may ask - what in the h^%^% do I know about transportation, bus systems or telecommunication systems? I worked for Greyhound Lines as the first Information Center Manager (for the then new PCs, LANs and national network) in the early 1980s. In that position I worked with over 63 bus maintenance and repair centers nationwide as well as 2 major rebuilding operations. Today, I serve as global practice leader for network and telecommunications at an international consulting firm. I am not going to send you "an invoice" for the advice above - my business is operational excellence, cost effectiveness and outstanding quality. Work on those 3 principals. gb |
Tim Wescott wrote:
$80 per hour isn't a bad price if the work is good. UHF requires more expensive instruments than CB, they amortize that in the labor costs -- in other words that $80 per hour is for the guy _plus_ the equipment. Thanks, Tim. I am familiar with such issues, although I've had no reference points for this type of work. If that is the prevailing rate for UHF work then I'll accept that. Assuming the radios in the busses are in good shape (you could send them out for servicing and alighnment/checking for much less than you could have the guy come out and do it) you are left with antennas and cabling. I wouldn't expect that it's _just_ the antennas - coax can be pretty lossy at those frequencies, if it's been beaten up it'll show. That's where I was headed with this. I have no desire to replace qualified service companies or personel, rather, it seems worthwhile to look into the feasibility of moving some of the more routine service requirements in-house. If it's not practical for us to tackle the antenna tuning/coax/connections ourselves, then we'll just have to deal with that. So get an SWR meter that'll work reliably at 470MHz, and try adjusting some antennas. Try replacing coax as well, and if either fix seems to work then keep it up. Thanks. I was concerned about there being some differences in the process that I was unaware of between CB and UHF. My limited understanding of antennas leads me to think that the principals remain the same and therefore the process should as well. Nevertheless, it seemed appropriate to ask. Mike |
Richard Clark wrote: Sounds cheap at $80/hr. Frequently service problems are reducible to connections. In your case this would be transmission line connections, connectors, and antenna base clamping (screws or nuts). Again, all of this is easily determined through visual inspection and a pocket full of screwdrivers and pliers. Thanks, Richard. As I was hoping would be the case. Mike |
Ed wrote: Without knowing you, I have to only guess at your previous "CB" experience, and in doing so, will guess that it is a far cry from the knowledge and experience a good LMR technician has. Commercial radio is not CB! Only guessing from the description of your system that you gave, that is is poorly maintained, at best, and that the repeater had probably been neglected for quite some time? Several hours of labor would not be prohibitive, under those circumstances. Thanks, Ed. Of course I am a bit out of my element on this and that's why I made it clear that I have no experience with UHF, and only limited experience with CB. I was not directly referring to making repairs on repeaters and the like, only antenna tuning and such. Assuming you can properly solder/crimp, and install RF connectors, I'd guess that you probably can save some money by doing some of the more basic work yourself. However, you will need more than a CB type SWR meter. I'd suggest a Bird Model 43 with the appropriate slug for your frequency and power. That will set you back at least $300.00+. Also, you probably ought to purchase some good quality connectors, antennas, and antenna cable/NMO installation kits as I expect you will find several of the busses needing them. Thanks for the suggestions. Is $300 entry/mid for a basic meter of this type? Mike |
Thanks for the suggestions. Is $300 entry/mid for a basic meter of this type? Mike Actually, the $300.00 will barely get you the wattmeter at a reputable communications product dealer such as Tessco. I believe the individual elements would run around $65.00. You can see Tessco's listing at: http://www.tessco.com/products/getPr...o.do?sku=43948 More information on the Bird model I cited can be found at: http://www.bird-electronic.com/produ...uct.aspx?id=81 There are other units that would work well, too, such as the Telewave model 44 watt meter. That one costs around $390.00 but doesn't need separate elements. Again, a reminder, these are professional tools and you still need to know how and what to do when you find an antenna problem, and what proper parts to obtain. Ed K7AAT |
Thanks. I was concerned about there being some differences in the
process that I was unaware of between CB and UHF. My limited understanding of antennas leads me to think that the principals remain the same and therefore the process should as well. Nevertheless, it seemed appropriate to ask. Mike The principal is the same, but remember you are dealing with frequencies about 20 times higher so what you are use to will be multiplyed by 20. That is if you were cutting off an inch at a time theh you only need to cut off about 1/8 of an inch. Also make sure the SWR meter will work at the higher frequency. One desinged for a higher frequency will work at a lower frequency just fine if you can generate enough power for the pickup. One for a lower frequency will not work on a higher frequency as the pickup will start approaching a large portion of a wavelength. Also with lossey coax (which most all are at 400 mhz, the swr will be masked so a 3:1 or so at the antenna will show up as almost a perfect match at the transmitter end. |
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