How does a 6146B fail?
 

Hi

I was recently given a TS 820 and I noticed it behaved strangely:

-output power was only 50 W CW instead of 100.
-one of the tubes plate (the final stage of the TS820 uses two 6146B
tetrodes) glowed red after a few seconds of xmitting.
- on the 40 meter band, when tuning for max RF out while watching the
built-in dial, you could reach 100 W output and even beyond, then the rig
fuse would blow. (I did this only once, before taking out a screwdriver and
opening the rig, realizing that something was really wrong!)

I ordered a new set of 6146Bs and while waiting for them to arrive I
checked all components and voltages in the final stage ( not an easy task
when one knows how the 820 PA is built!). All were OK.
Replacing the 6146Bs with the new ones cured the problem.

Now I should be happy, since my rig is working again right? wrong! I would
like to understand what was going on when running with one of the tubes
bad.

-OK, putting 50 watts out seems only logical if one of the tubes is bad,
but
-why was one of the tubes plate glowing red?
-Was it the good or the bad tube? Which one of the two can I keep as a
spare?
-And why dit it glow red? Could it be that the grid could not stop the
electron flow and the power dissipated in the red hot plate was DC power?

Was it that RF from the good tube went into the bad, dissipating into heat?

A more general question: how do the 6146B tubes fail tipically?
Do they fail quickly or progressively?
Is it because the grid melts?
what about the screen?
what about cathode emission?
what about secondary emission? I read that this was a common problem in the
4CX250B, another tetrode.
What is the best parameter to monitor to see if the final 6146B tubes start
getting tired?

Retrospectively I realize that i operated the rig for quite some time with
only one of the final tubes working! *blush* Could this have caused some
damage to the circuit? or spewed out a "dirty" signal?


73 de HB9SLV

There are several things that can go bad with tubes. They can become gassy,
they can have element shorts, etc. so it is hard to know exactly what happened
there.

What probably happened is that one tube became weaker and/or failed. The other
tube assumed the load and was stressed beyond its ratings. The total load was
probably too much for the power supply and the fuse blew.

Just a guess. Without inspecting/testing the tubes it is hard to know.

73s,

Evan

replace them both with matched 6146W's and forgeddaboudit .....

"Angel Vilaseca" wrote in message
...
Hi

I was recently given a TS 820 and I noticed it behaved strangely:

-output power was only 50 W CW instead of 100.
-one of the tubes plate (the final stage of the TS820 uses two 6146B
tetrodes) glowed red after a few seconds of xmitting.
- on the 40 meter band, when tuning for max RF out while watching the
built-in dial, you could reach 100 W output and even beyond, then the rig
fuse would blow. (I did this only once, before taking out a screwdriver
and
opening the rig, realizing that something was really wrong!)

I ordered a new set of 6146Bs and while waiting for them to arrive I
checked all components and voltages in the final stage ( not an easy task
when one knows how the 820 PA is built!). All were OK.
Replacing the 6146Bs with the new ones cured the problem.

Now I should be happy, since my rig is working again right? wrong! I would
like to understand what was going on when running with one of the tubes
bad.

-OK, putting 50 watts out seems only logical if one of the tubes is bad,
but
-why was one of the tubes plate glowing red?
-Was it the good or the bad tube? Which one of the two can I keep as a
spare?
-And why dit it glow red? Could it be that the grid could not stop the
electron flow and the power dissipated in the red hot plate was DC power?

Was it that RF from the good tube went into the bad, dissipating into
heat?

A more general question: how do the 6146B tubes fail tipically?
Do they fail quickly or progressively?
Is it because the grid melts?
what about the screen?
what about cathode emission?
what about secondary emission? I read that this was a common problem in
the
4CX250B, another tetrode.
What is the best parameter to monitor to see if the final 6146B tubes
start
getting tired?

Retrospectively I realize that i operated the rig for quite some time with
only one of the final tubes working! *blush* Could this have caused some
damage to the circuit? or spewed out a "dirty" signal?


73 de HB9SLV

Sure, that is what I did and it worked, but I a still left with some questions
about what happened exactly and above all: will it happen again??

tnx to all answerers

73 de HB9SLV

wrote:

replace them both with matched 6146W's and forgeddaboudit .....

"Angel Vilaseca" wrote in message
...
Hi

I was recently given a TS 820 and I noticed it behaved strangely:

-output power was only 50 W CW instead of 100.
-one of the tubes plate (the final stage of the TS820 uses two 6146B
tetrodes) glowed red after a few seconds of xmitting.
- on the 40 meter band, when tuning for max RF out while watching the
built-in dial, you could reach 100 W output and even beyond, then the rig
fuse would blow. (I did this only once, before taking out a screwdriver
and
opening the rig, realizing that something was really wrong!)

I ordered a new set of 6146Bs and while waiting for them to arrive I
checked all components and voltages in the final stage ( not an easy task
when one knows how the 820 PA is built!). All were OK.
Replacing the 6146Bs with the new ones cured the problem.

Now I should be happy, since my rig is working again right? wrong! I would
like to understand what was going on when running with one of the tubes
bad.

-OK, putting 50 watts out seems only logical if one of the tubes is bad,
but
-why was one of the tubes plate glowing red?
-Was it the good or the bad tube? Which one of the two can I keep as a
spare?
-And why dit it glow red? Could it be that the grid could not stop the
electron flow and the power dissipated in the red hot plate was DC power?

Was it that RF from the good tube went into the bad, dissipating into
heat?

A more general question: how do the 6146B tubes fail tipically?
Do they fail quickly or progressively?
Is it because the grid melts?
what about the screen?
what about cathode emission?
what about secondary emission? I read that this was a common problem in
the
4CX250B, another tetrode.
What is the best parameter to monitor to see if the final 6146B tubes
start
getting tired?

Retrospectively I realize that i operated the rig for quite some time with
only one of the final tubes working! *blush* Could this have caused some
damage to the circuit? or spewed out a "dirty" signal?


73 de HB9SLV

will it happen again??


Yeah. Tubes "wear out"

Angel Vilaseca, HB9SLV, wrote:

-why was one of the tubes plate glowing red?
-Was it the good or the bad tube? Which one of the two can I keep as a
spare?
-And why dit it glow red? Could it be that the grid could not stop the
electron flow and the power dissipated in the red hot plate was DC power?

w4udx:

replace them both with matched 6146W's and forgeddaboudit .....

HB9SLV:

Sure, that is what I did and it worked, but I am
still left with some questions about what happened
exactly and above all: will it happen again??

My guess is that one of the tubes got gassy and started
drawing a lot of plate current, hence the red-hot plate,
and possibly the reduction in output power. You didn't
mention whether you monitored the plate current while
tuning up; you only said you looked at output power.

I wouldn't keep either of the old tubes as a spare.
One is completely shot and the other is well on its
way. In this application, it is probably best to
replace both tubes even if only one goes bad.

But I'm glad you're back on the air with no more
problems.

Jim, K7JEB

The 6146, by the way, is a very tough cookie. I have never burned one up
yet. I've replaced some when they probably didn't really need it, though.

I still have the originals in my 1981 TS-830 that I bought new. It has
withstood RTTY etc., and still go on as well as they ever did.

Phil
"Angel Vilaseca" wrote in message
...
Hi

I was recently given a TS 820 and I noticed it behaved strangely:

-output power was only 50 W CW instead of 100.
-one of the tubes plate (the final stage of the TS820 uses two 6146B
tetrodes) glowed red after a few seconds of xmitting.
- on the 40 meter band, when tuning for max RF out while watching the
built-in dial, you could reach 100 W output and even beyond, then the rig
fuse would blow. (I did this only once, before taking out a screwdriver
and
opening the rig, realizing that something was really wrong!)

I ordered a new set of 6146Bs and while waiting for them to arrive I
checked all components and voltages in the final stage ( not an easy task
when one knows how the 820 PA is built!). All were OK.
Replacing the 6146Bs with the new ones cured the problem.

Now I should be happy, since my rig is working again right? wrong! I would
like to understand what was going on when running with one of the tubes
bad.

-OK, putting 50 watts out seems only logical if one of the tubes is bad,
but
-why was one of the tubes plate glowing red?
-Was it the good or the bad tube? Which one of the two can I keep as a
spare?
-And why dit it glow red? Could it be that the grid could not stop the
electron flow and the power dissipated in the red hot plate was DC power?

Was it that RF from the good tube went into the bad, dissipating into
heat?

A more general question: how do the 6146B tubes fail tipically?
Do they fail quickly or progressively?
Is it because the grid melts?
what about the screen?
what about cathode emission?
what about secondary emission? I read that this was a common problem in
the
4CX250B, another tetrode.
What is the best parameter to monitor to see if the final 6146B tubes
start
getting tired?

Retrospectively I realize that i operated the rig for quite some time with
only one of the final tubes working! *blush* Could this have caused some
damage to the circuit? or spewed out a "dirty" signal?


73 de HB9SLV

"K7JEB" wrote in
news:3gPYb.2132$4K3.74@fed1read06:

Angel Vilaseca, HB9SLV, wrote:

-why was one of the tubes plate glowing red?
-Was it the good or the bad tube? Which one of the two can I keep
as a spare?
-And why dit it glow red? Could it be that the grid could not stop
the electron flow and the power dissipated in the red hot plate was
DC power?

w4udx:

replace them both with matched 6146W's and forgeddaboudit .....

HB9SLV:

Sure, that is what I did and it worked, but I am
still left with some questions about what happened
exactly and above all: will it happen again??

My guess is that one of the tubes got gassy and started
drawing a lot of plate current, hence the red-hot plate,
and possibly the reduction in output power. You didn't
mention whether you monitored the plate current while
tuning up; you only said you looked at output power.

I wouldn't keep either of the old tubes as a spare.
One is completely shot and the other is well on its
way. In this application, it is probably best to
replace both tubes even if only one goes bad.

But I'm glad you're back on the air with no more
problems.

Jim, K7JEB




Hi Jim

Sure, plate current went far above the normal 500 mA, particularly on 7
MHz, where the rig blew its fuse.

One point you mentioned is very interesting. You wrote that when a tube
gets gassy, plate current goes up to the point the plate can turn red hot.
I'm no specialist and i would have thought that the gas molecules in the
tube would be an obstacle for the electrons so plate current would
decrease.

Vy 73 de HB9SLV

Seems like most of the 6146s I have had to fail was due to shorts. This is
usually sfter many years of service.


"Angel Vilaseca" wrote in message
...
Hi

I was recently given a TS 820 and I noticed it behaved strangely:

-output power was only 50 W CW instead of 100.
-one of the tubes plate (the final stage of the TS820 uses two 6146B
tetrodes) glowed red after a few seconds of xmitting.
- on the 40 meter band, when tuning for max RF out while watching the
built-in dial, you could reach 100 W output and even beyond, then the rig
fuse would blow. (I did this only once, before taking out a screwdriver
and
opening the rig, realizing that something was really wrong!)

I ordered a new set of 6146Bs and while waiting for them to arrive I
checked all components and voltages in the final stage ( not an easy task
when one knows how the 820 PA is built!). All were OK.
Replacing the 6146Bs with the new ones cured the problem.

Now I should be happy, since my rig is working again right? wrong! I would
like to understand what was going on when running with one of the tubes
bad.

-OK, putting 50 watts out seems only logical if one of the tubes is bad,
but
-why was one of the tubes plate glowing red?
-Was it the good or the bad tube? Which one of the two can I keep as a
spare?
-And why dit it glow red? Could it be that the grid could not stop the
electron flow and the power dissipated in the red hot plate was DC power?

Was it that RF from the good tube went into the bad, dissipating into
heat?

A more general question: how do the 6146B tubes fail tipically?
Do they fail quickly or progressively?
Is it because the grid melts?
what about the screen?
what about cathode emission?
what about secondary emission? I read that this was a common problem in
the
4CX250B, another tetrode.
What is the best parameter to monitor to see if the final 6146B tubes
start
getting tired?

Retrospectively I realize that i operated the rig for quite some time with
only one of the final tubes working! *blush* Could this have caused some
damage to the circuit? or spewed out a "dirty" signal?


73 de HB9SLV

Jimmy wrote:
Seems like most of the 6146s I have had to fail was due to shorts. This is
usually sfter many years of service.

Occasionally they fail with screen-plate shorts. If they have not been
damaged by excessive screen currents, you can sometimes bang them hard
against the desk a few time and dislodge the little balls of metal that
cause the shorts.
--scott

--
"C'est un Nagra. C'est suisse, et tres, tres precis."