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-   -   Equalizing resistors needed for HV diode string? (https://www.radiobanter.com/boatanchors/87916-equalizing-resistors-needed-hv-diode-string.html)

John, N9JG February 5th 06 07:28 PM

Equalizing resistors needed for HV diode string?
 
Recently I have replaced the HV capacitor and diode strings in my L-4B. In
addition to replacing the caps, the original equalizing resistors across the
caps were each replaced with 100K, 2 watt ceramic composition resistors.

The original HV diode string along with its equalizing bridge resistors were
removed. The original diodes were replaced with 1N5408 diodes, but following
a source (which I can no longer locate) I did not replace the equalizing
resistors. The source had stated that modern diodes do not require the
diodes to be bridged with equalizing resistors.

The work was performed in August, 2005, and the amplifier has been working
fine ever since. But I have this nagging feeling that the diodes do need to
be bridged. Should I add equalizing resistors, or are my fears groundless?

John, N9JG



Ed Engelken February 5th 06 07:49 PM

Equalizing resistors needed for HV diode string?
 
No need to use the equalizing resistors. Modern diodes will "zener"
when reverse biased beyond their rated PIV. This will distribute the
inverse voltage across all the diodes. Just be sure to use enough
diodes in the string.

Best Regards,

Ed


Uncle Peter February 5th 06 07:57 PM

Equalizing resistors needed for HV diode string?
 

"Ed Engelken" wrote in message
oups.com...
No need to use the equalizing resistors. Modern diodes will "zener"
when reverse biased beyond their rated PIV. This will distribute the
inverse voltage across all the diodes. Just be sure to use enough
diodes in the string.

Best Regards,

Ed


I agree with Ed. Older diodes would breakdown, modern diodes
will "Zener" and basically self protect in a series string.

Pete



John, N9JG February 5th 06 08:34 PM

Equalizing resistors needed for HV diode string?
 
Well, I was hoping the answer would be something like this. I expect a good
nights sleep tonight, unless I think of something else to worry about!

" Uncle Peter" wrote in message
news:vMsFf.37636$bF.23635@dukeread07...

"Ed Engelken" wrote in message
oups.com...
No need to use the equalizing resistors. Modern diodes will "zener"
when reverse biased beyond their rated PIV. This will distribute the
inverse voltage across all the diodes. Just be sure to use enough
diodes in the string.

Best Regards,

Ed


I agree with Ed. Older diodes would breakdown, modern diodes
will "Zener" and basically self protect in a series string.

Pete





Mike Silva February 6th 06 01:21 AM

Equalizing resistors needed for HV diode string?
 

Ed Engelken wrote:
No need to use the equalizing resistors. Modern diodes will "zener"
when reverse biased beyond their rated PIV. This will distribute the
inverse voltage across all the diodes. Just be sure to use enough
diodes in the string.


Yes, and equalizing resistors can actually be a very bad thing, as they
drift with age, heating and high voltage. They can end up dividing the
voltage unevenly, which is exactly the worst thing to do.

73,
Mike, KK6GM


Litzendraht February 6th 06 06:23 AM

Equalizing resistors needed for HV diode string?
 
In my day it was not only common to use equalizing resistors across
each diode, but a .01 disc ceramic as well.

12 or 15 years ago, I built a 1KV .5 amp supply and as I recall, used
560K 1/2 watt resistors and .01 uf 1KV caps across each 1N4007. And a
"soft-start" relay in the primary of the HV transformer.

John


Chuck Harris February 6th 06 01:35 PM

Equalizing resistors needed for HV diode string?
 
Litzendraht wrote:
In my day it was not only common to use equalizing resistors across
each diode, but a .01 disc ceramic as well.


In the olden days, silicon diodes were very expensive, and had process
variations that made individual diodes in a production run quite
different from each other. The original 1N400X series was a grading
process. The manufacturer attempted to make nothing but 1N4007's, but
that didn't always work out. The really bad diodes became 1N4001's,
and the really good diodes became 1N4007's.

[Just for grins, I just took a modern manufacture 1N4001, a diode rated
for 50 PIV use, and hooked it up to my 577/177 curve tracer, and I saw no
significant reverse leakage current all the way out to 1600V.]

The equalization resistors were used with the thought that they would
swamp the leakage current of the diodes in the reverse biased condition,
and make sure that each diode saw only its equal share of voltage.
The truth of the matter is the reverse leakage current will start to
rise rapidly when the diode starts entering its avalanche region, and
the next leakiest diode in the string will start to take over when the
leakiest one starts thinking about avalanching. The string balances,
and protects, itself.

-Chuck

John, N9JG February 6th 06 02:30 PM

Equalizing resistors needed for HV diode string?
 
I guess I should have done a bit more research before I posted my question.
According to the 2005 ARRL Handbook (page 17.9) "shunting resistors are
generally not needed across diodes in series rectifier strings. In fact,
shunt resistors can actually create problems because they can produce a
low-impedance source of damaging current to any diode that may have reached
avalanche potential."

It appears as if the Handbook agrees with you.
John, N9JG
"Chuck Harris" wrote in message
...
[stuff]
The equalization resistors were used with the thought that they would
swamp the leakage current of the diodes in the reverse biased condition,
and make sure that each diode saw only its equal share of voltage.
The truth of the matter is the reverse leakage current will start to
rise rapidly when the diode starts entering its avalanche region, and
the next leakiest diode in the string will start to take over when the
leakiest one starts thinking about avalanching. The string balances,
and protects, itself.

-Chuck




Scott Dorsey February 6th 06 03:32 PM

Equalizing resistors needed for HV diode string?
 
Please be aware of that fact that high voltage multi-junction diodes for
microwave ovens are available for next to nothing and can be a good
substitute for long diode strings with a single element.
--scott


--
"C'est un Nagra. C'est suisse, et tres, tres precis."

[email protected] February 6th 06 07:53 PM

Equalizing resistors needed for HV diode string?
 
Please be aware of that fact that high voltage multi-junction diodes for
microwave ovens are available for next to nothing and can be a good
substitute for long diode strings with a single element.


Now THAT's a good idea! Any idea how to test USED ones?

On my morning school-bus route, I see about one discarded microwave oven
per month, and if they're not too far from the bus-barn, I return later,
"liberate" them from the "sidewalk store" and tear them apart for their
super-strong magnets which my grandkids really enjoy. But I've also been
saving the transformers, diodes, fans, and capacitors, with the ultimate
goal of making a high-voltage power supply for a homebrew amplifier. So,
without any high-tech equipment, how might those diodes be tested?
--
--Myron A. Calhoun.
Five boxes preserve our freedoms: soap, ballot, witness, jury, and cartridge
PhD EE (retired). "Barbershop" tenor. CDL(PTXS). W0PBV. (785) 539-4448
NRA Life Member and Certified Instructor (Home Firearm Safety, Rifle, Pistol)

Uncle Peter February 6th 06 08:43 PM

Equalizing resistors needed for HV diode string?
 

wrote in message ...
super-strong magnets which my grandkids really enjoy. But I've also

been
saving the transformers, diodes, fans, and capacitors, with the ultimate
goal of making a high-voltage power supply for a homebrew amplifier. So,
without any high-tech equipment, how might those diodes be tested?
--
--Myron A. Calhoun.



Those transformers had magnetic shunts that limited the current they can
deliver. There's been some discussion about using them in the ham press
over the past several years. I think the inagural issue of Communications
Quarterly covered it in some detail. You'll probably have to do some simple
mechanical mods to the power transformers.

Pete




[email protected] February 7th 06 03:52 AM

Equalizing resistors needed for HV diode string?
 
super-strong magnets which my grandkids really enjoy. But I've also been
... without any high-tech equipment, how might those diodes be tested?


.... You'll probably have to do some simple
mechanical mods to the power transformers.



I'm aware of (and have done) the transformer mods, but what I'm asking
now is

"without any high-tech equipment (beyond the usual ham stuff such as
resistors, VOM, etc.) how might those diodes be tested?"
================================
--
--Myron A. Calhoun.
Five boxes preserve our freedoms: soap, ballot, witness, jury, and cartridge
PhD EE (retired). "Barbershop" tenor. CDL(PTXS). W0PBV. (785) 539-4448
NRA Life Member and Certified Instructor (Home Firearm Safety, Rifle, Pistol)

Chuck Harris February 7th 06 01:34 PM

Equalizing resistors needed for HV diode string?
 
wrote:
super-strong magnets which my grandkids really enjoy. But I've also been
... without any high-tech equipment, how might those diodes be tested?


.... You'll probably have to do some simple
mechanical mods to the power transformers.



I'm aware of (and have done) the transformer mods, but what I'm asking
now is

"without any high-tech equipment (beyond the usual ham stuff such as
resistors, VOM, etc.) how might those diodes be tested?"
================================


Well, first, you have to ask yourself, "what does a diode do?", and next
you have to ask yourself, "what is special about these diodes?" After you
answer these little questions, the answer to your big question should be
obvious.

In case it isn't, a diode is a one way valve for current, so you need a
source of current to test a diode. And second, these diodes are stacks
of diode wafers in series, so they have many forward conduction diode
voltage drops when current passes from anode to cathode.

A 9V battery, a 1K resistor, and a DVM set to measure DC volts across the
diode would do. Put the 1K resistor in series with the "+" terminal of
the 9V battery, and connect the other end of the 1K resistor to the anode
(unbanded end) of the diode, and connect the cathode (banded end) to the
"-" terminal of the battery. The DVM should show several volts across the
diode in this position. If you divide this voltage by 0.6V, and round down
to the nearest whole number, you will get the number of diode wafers in the
rectifier. Now, reverse the battery, and you should see 9V on the DVM.

If you happen upon a really HV rectifier, use 2, or more, 9V batteries.

Now, the big question that comes to my mind: If you can't figure out
how to test a diode, should you really be mucking around with a power
supply that can kill you 10 times over? I'm thinking, no... But as always,
it is something for you, and your widow to be, to decide.

-Chuck

COLIN LAMB February 7th 06 01:36 PM

Equalizing resistors needed for HV diode string?
 
"without any high-tech equipment (beyond the usual ham stuff such as
resistors, VOM, etc.) how might those diodes be tested?"

You need to build a hi-pot tester. Schematics are found using a search
engine. Basically, you take a high voltage dc and connect it through a very
high resistance and a microammeter to the device to be tested. Then, you
crank up the variac to see when the device fails. Current will be limited
so you will not damage it.

You can use one of your discarded microwave units for the voltage source,
which means that you will be looking for a variac and a couple of low
current meters along the road to complete your test equipment wish list.

Colin K7FM



Scott Dorsey February 7th 06 08:56 PM

Equalizing resistors needed for HV diode string?
 
In article , wrote:
Please be aware of that fact that high voltage multi-junction diodes for
microwave ovens are available for next to nothing and can be a good
substitute for long diode strings with a single element.


Now THAT's a good idea! Any idea how to test USED ones?


Plug 'em into the AC power line, measure DC out. The voltage drop on them
is too high to use the diode setting on most meters.

On my morning school-bus route, I see about one discarded microwave oven
per month, and if they're not too far from the bus-barn, I return later,
"liberate" them from the "sidewalk store" and tear them apart for their
super-strong magnets which my grandkids really enjoy. But I've also been
saving the transformers, diodes, fans, and capacitors, with the ultimate
goal of making a high-voltage power supply for a homebrew amplifier. So,
without any high-tech equipment, how might those diodes be tested?


The transformer is the BEST PART.
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."


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