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Mark November 10th 06 02:41 AM

Trane furnace radio/TV interference
 
modelman wrote:
Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. It is well known that PWM systems generate strong
harmonics throughout the radio spectrum, resulting in radio
interference. However, properly designed PWM systems include filtering
and shielding to suppress the radio frequency currents from the wiring.

I contacted my installer, who is totally unfamiliar with the problem.
The electrician who was sent to my house to investigate the problem
also doesn't understand what's going on. I had to explain the
difference between an RF ground and dc or house ground to him.
Although everything appears to be well grounded from a dc perspective,
I suspect that portions of the system are radiating RF energy.

Several days ago I emailed Trane about the problem, but haven't
received any response.

Although there has been past discussion in this group about radio/TV
interference emanating from Trane high efficiency gas furnaces, I
haven't seen any definitive fix. Does anyone know if Trane has a fix
for this problem. Do they have a shielded cable and or rf filter kit
to suppress this noise? Since my system is under warranty, I won't
attempt any modiifcations to the system.

Has anyone experienced this problem?

Thanks.



Trane should be made to fix this and recall all the units that have
been installed. I can pick this interference up on a 2 meter receiver
in my car for blocks. The FCC should bust them if they don't fix it...

I cross posted this to some of the amateur radio groups.

Mark


Smarty November 10th 06 03:00 AM

Trane furnace radio/TV interference
 
Good point! There are FCC rules regarding interference / EMI and Trane may
have flagrantly ignored them. Maybe a threatening letter to the Customer
Service Department written with the help of those of us who are amateur
radio / electrical engineering types would force them to finally do the
right thing.


Smarty


"Mark" wrote in message
oups.com...
modelman wrote:
Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. It is well known that PWM systems generate strong
harmonics throughout the radio spectrum, resulting in radio
interference. However, properly designed PWM systems include filtering
and shielding to suppress the radio frequency currents from the wiring.

I contacted my installer, who is totally unfamiliar with the problem.
The electrician who was sent to my house to investigate the problem
also doesn't understand what's going on. I had to explain the
difference between an RF ground and dc or house ground to him.
Although everything appears to be well grounded from a dc perspective,
I suspect that portions of the system are radiating RF energy.

Several days ago I emailed Trane about the problem, but haven't
received any response.

Although there has been past discussion in this group about radio/TV
interference emanating from Trane high efficiency gas furnaces, I
haven't seen any definitive fix. Does anyone know if Trane has a fix
for this problem. Do they have a shielded cable and or rf filter kit
to suppress this noise? Since my system is under warranty, I won't
attempt any modiifcations to the system.

Has anyone experienced this problem?

Thanks.



Trane should be made to fix this and recall all the units that have
been installed. I can pick this interference up on a 2 meter receiver
in my car for blocks. The FCC should bust them if they don't fix it...

I cross posted this to some of the amateur radio groups.

Mark




John Smith November 10th 06 03:39 AM

Trane furnace radio/TV interference
 
Smarty wrote:
Good point! There are FCC rules regarding interference / EMI and Trane may
have flagrantly ignored them. Maybe a threatening letter to the Customer
Service Department written with the help of those of us who are amateur
radio / electrical engineering types would force them to finally do the
right thing.


Smarty


"Mark" wrote in message
oups.com...
modelman wrote:
Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. It is well known that PWM systems generate strong
harmonics throughout the radio spectrum, resulting in radio
interference. However, properly designed PWM systems include filtering
and shielding to suppress the radio frequency currents from the wiring.

I contacted my installer, who is totally unfamiliar with the problem.
The electrician who was sent to my house to investigate the problem
also doesn't understand what's going on. I had to explain the
difference between an RF ground and dc or house ground to him.
Although everything appears to be well grounded from a dc perspective,
I suspect that portions of the system are radiating RF energy.

Several days ago I emailed Trane about the problem, but haven't
received any response.

Although there has been past discussion in this group about radio/TV
interference emanating from Trane high efficiency gas furnaces, I
haven't seen any definitive fix. Does anyone know if Trane has a fix
for this problem. Do they have a shielded cable and or rf filter kit
to suppress this noise? Since my system is under warranty, I won't
attempt any modiifcations to the system.

Has anyone experienced this problem?

Thanks.


Trane should be made to fix this and recall all the units that have
been installed. I can pick this interference up on a 2 meter receiver
in my car for blocks. The FCC should bust them if they don't fix it...

I cross posted this to some of the amateur radio groups.

Mark




First, I would get a schematic of the electronics/wiring/specs/and
installation instructions for the specific model (web is a good place
maybe.) More of a chance the installer has made an error in the
installation, grounding, shielding, etc., could save you from the
possibility of "crying wolf" too soon... I suspect the engineers of
using more caution in the design of the unit, then the installers in the
installation of the unit.

JS

Alan Taylor November 10th 06 04:03 AM

Trane furnace radio/TV interference
 
Mark,

I had a severe interference MF to HF from a neighbours gas heater unit. Not
sure what it was that was causing it but it was being effectively radiated
by the external cables, power and control. I traced the interference to the
unit using a portable rx. I silenced it by wrapping both cables tightly
around a 6 inch ferrite rod. The cables held in place by cable ties and
tape. Hope this helps.

73 Alan VK6BN


"Mark" wrote in message
oups.com...
modelman wrote:
Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. It is well known that PWM systems generate strong
harmonics throughout the radio spectrum, resulting in radio
interference. However, properly designed PWM systems include filtering
and shielding to suppress the radio frequency currents from the wiring.

I contacted my installer, who is totally unfamiliar with the problem.
The electrician who was sent to my house to investigate the problem
also doesn't understand what's going on. I had to explain the
difference between an RF ground and dc or house ground to him.
Although everything appears to be well grounded from a dc perspective,
I suspect that portions of the system are radiating RF energy.

Several days ago I emailed Trane about the problem, but haven't
received any response.

Although there has been past discussion in this group about radio/TV
interference emanating from Trane high efficiency gas furnaces, I
haven't seen any definitive fix. Does anyone know if Trane has a fix
for this problem. Do they have a shielded cable and or rf filter kit
to suppress this noise? Since my system is under warranty, I won't
attempt any modiifcations to the system.

Has anyone experienced this problem?

Thanks.



Trane should be made to fix this and recall all the units that have
been installed. I can pick this interference up on a 2 meter receiver
in my car for blocks. The FCC should bust them if they don't fix it...

I cross posted this to some of the amateur radio groups.

Mark




Dave November 10th 06 04:26 PM

Trane furnace radio/TV interference
 
Mark wrote:
modelman wrote:

Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. ... SNIPPED ...


DC motors are notorious noise generators. Those of us who used to be mobile when
6 VDC was the value of a car battery, and alternators did not exist, will attest
to the facts of generator [DC motor] noise.

A DC motor uses brushes to contact windings within the motor. As the motor turns
the brushes continually make and break current in the rotating armature
[inductance]. This making and breaking creates a very wide HF and lower VHF
noise spectrum. [Lots of sparks].

The solution, in the olden days, was a coaxial capacitor mounted directly to the
frame of the motor with the DC power running through the capacitor. I recall the
capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a
critter.

Hope this history helps.

/s/ DD, W1MCE


MLD November 10th 06 07:16 PM

Trane furnace radio/TV interference
 
Nice thought, but I went a bit down that road--I'm fuzzy about the specific
details but for one reason or another the people that I spoke to didn't give
me anything positive. Something about the generation of RF interference not
applying to a product like a furnace. Since this has been a problem for so
long and Trane has not been mandated to fix it lends some weight to what I
was told. I did tell the Trane Rep that I was going to contact someone in
higher management (VP etc) and issue a complaint at that level----didn't
phase him. Then I put in my cable line and didn't follow up. For those of
you still aggravated by the RF noise why not try this route? I guess that
if you go the way of the Small Claims Court you probably have to sue the
installer as well as Trane and it would have to be for a complete
replacement (one without the problem)or a removal and money refunded.
MLD
"Smarty" wrote in message
...
Good point! There are FCC rules regarding interference / EMI and Trane may
have flagrantly ignored them. Maybe a threatening letter to the Customer
Service Department written with the help of those of us who are amateur
radio / electrical engineering types would force them to finally do the
right thing.


Smarty


"Mark" wrote in message
oups.com...
modelman wrote:
Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. It is well known that PWM systems generate strong
harmonics throughout the radio spectrum, resulting in radio
interference. However, properly designed PWM systems include filtering
and shielding to suppress the radio frequency currents from the wiring.

I contacted my installer, who is totally unfamiliar with the problem.
The electrician who was sent to my house to investigate the problem
also doesn't understand what's going on. I had to explain the
difference between an RF ground and dc or house ground to him.
Although everything appears to be well grounded from a dc perspective,
I suspect that portions of the system are radiating RF energy.

Several days ago I emailed Trane about the problem, but haven't
received any response.

Although there has been past discussion in this group about radio/TV
interference emanating from Trane high efficiency gas furnaces, I
haven't seen any definitive fix. Does anyone know if Trane has a fix
for this problem. Do they have a shielded cable and or rf filter kit
to suppress this noise? Since my system is under warranty, I won't
attempt any modiifcations to the system.

Has anyone experienced this problem?

Thanks.



Trane should be made to fix this and recall all the units that have
been installed. I can pick this interference up on a 2 meter receiver
in my car for blocks. The FCC should bust them if they don't fix it...

I cross posted this to some of the amateur radio groups.

Mark






Mark November 10th 06 07:47 PM

Trane furnace radio/TV interference
 

Dave wrote:
Mark wrote:
modelman wrote:

Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. ... SNIPPED ...


DC motors are notorious noise generators. Those of us who used to be mobile when
6 VDC was the value of a car battery, and alternators did not exist, will attest
to the facts of generator [DC motor] noise.

A DC motor uses brushes to contact windings within the motor. As the motor turns
the brushes continually make and break current in the rotating armature
[inductance]. This making and breaking creates a very wide HF and lower VHF
noise spectrum. [Lots of sparks].

The solution, in the olden days, was a coaxial capacitor mounted directly to the
frame of the motor with the DC power running through the capacitor. I recall the
capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a
critter.

Hope this history helps.

/s/ DD, W1MCE


I'm pretty sure these motors don't have brushes and are electronically
commutated and the electronics are causing the EMI...
Mark


clifto November 10th 06 10:33 PM

Trane furnace radio/TV interference
 
MLD wrote:
Nice thought, but I went a bit down that road--I'm fuzzy about the specific
details but for one reason or another the people that I spoke to didn't give
me anything positive. Something about the generation of RF interference not
applying to a product like a furnace.


Anything that generates RF inside the USA is regulated by the FCC. If your
cat's butt emits RF in the USA it's regulated by the FCC.

--
"A man's country is not a certain area of land, of mountains, rivers, and
woods, but it is a principle; and patriotism is loyalty to that principle."
-- George William Curtis

[email protected] November 10th 06 11:19 PM

Trane furnace radio/TV interference
 
Mark wrote:
Dave wrote:
Mark wrote:
modelman wrote:

Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. ... SNIPPED ...


DC motors are notorious noise generators. Those of us who used to be mobile when
6 VDC was the value of a car battery, and alternators did not exist, will attest
to the facts of generator [DC motor] noise.

A DC motor uses brushes to contact windings within the motor. As the motor turns
the brushes continually make and break current in the rotating armature
[inductance]. This making and breaking creates a very wide HF and lower VHF
noise spectrum. [Lots of sparks].

The solution, in the olden days, was a coaxial capacitor mounted directly to the
frame of the motor with the DC power running through the capacitor. I recall the
capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a
critter.

Hope this history helps.

/s/ DD, W1MCE


I'm pretty sure these motors don't have brushes and are electronically
commutated and the electronics are causing the EMI...
Mark


Hi Mark, Modern HVAC, dishwashers, washing machines,ect. use variable
speed drives, which increases the efficiency of the devices. The
increased efficiency produces increased RFI due to the switching action
of the solid state devices (SCR's, BJT's, IGBJT's.ect). My washing
machine drives me crazy on Sat. morning on HF as my maid does the
weekly wash. As for what you can do? I don't know, it would require
vast amounts of filtering at the drives, I am sure that Trane and
other mfgrs are not willing invest in.

This is completely different from the usual thermostat interference,
and will be much more difficult to get rid of.
Gary N4AST


[email protected] November 10th 06 11:20 PM

Trane furnace radio/TV interference
 
Mark wrote:
Dave wrote:
Mark wrote:
modelman wrote:

Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been
cold enough for the gas furnace to provide heat, I have been
experiencing severe radio interference. The interference wipes out AM
broadcast reception throughout my house. I also see snow on a TV
connected to an external antenna.

The radio noise occurs as soon as the draft inducer motor starts up;
the pitch of the interference is related to the motor speed. The draft
inducer motor is a dc motor driven by a PWM controller on the main
circuit board. ... SNIPPED ...


DC motors are notorious noise generators. Those of us who used to be mobile when
6 VDC was the value of a car battery, and alternators did not exist, will attest
to the facts of generator [DC motor] noise.

A DC motor uses brushes to contact windings within the motor. As the motor turns
the brushes continually make and break current in the rotating armature
[inductance]. This making and breaking creates a very wide HF and lower VHF
noise spectrum. [Lots of sparks].

The solution, in the olden days, was a coaxial capacitor mounted directly to the
frame of the motor with the DC power running through the capacitor. I recall the
capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a
critter.

Hope this history helps.

/s/ DD, W1MCE


I'm pretty sure these motors don't have brushes and are electronically
commutated and the electronics are causing the EMI...
Mark


Hi Mark, Modern HVAC, dishwashers, washing machines,ect. use variable
speed drives, which increases the efficiency of the devices. The
increased efficiency produces increased RFI due to the switching action
of the solid state devices (SCR's, BJT's, IGBJT's.ect). My washing
machine drives me crazy on Sat. morning on HF as my maid does the
weekly wash. As for what you can do? I don't know, it would require
vast amounts of filtering at the drives, I am sure that Trane and
other mfgrs are not willing invest in.

This is completely different from the usual thermostat interference,
and will be much more difficult to get rid of.
Gary N4AST



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