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Switching power supplies question.
On Oct 5, 9:11*pm, Grumpy The Mule wrote:
You might find this useful Jimmie. I had some time to cobble together a DC-DC "transformer" this weekend. It is a half-bridge running at 200KHz and fixed 96% duty cycle. The turns ratio is 1:24 and the output is full wave rectified. I'm using an EDT29 core, I think the material is 3C90. The rectified AC line was ~160V and the output was ~1800V (I'm using a Simpson 260 so the voltages are thereabout.) After running 300 watts though it for two hours the transformer wasn't near warm. *If I take this further I need to build a real load. A bucket of distilled water and some magnesium sulfate (epsom salt) isn't stable when it's boiling. It's a small transformer and light. *It's not regulated but I think it could replace a much larger laminated steel transformer. Takes a rainy day for me to find any motivation for stuff like this. Maybe after winter arrives I'll build it up properly and try it in the SB200. 73 wrote : The 300 volts you wanted is on the input side of the power supply, not what you wanted. This does not mean that the output of the power supply is not isolated from the mains. The type of switching power supply you wanted is probably doable. Think about removing the output transformer from a PC power supply and connecting it back to back with the transformer in a working power supply. The output could be rectified and filtered and you would have a cheap to free lightweight line isolated HV power supply. I am in thr process of trying this. I not getting much work done on it due to my present work schedule but in a few weeks things should get back to normal and I will have a chance to play with my toys some more. I am just getting in to SMPSs and find it amazing what these things willl do. For example I found a a +- 15 volt unit that puts out 100 amps for each voltage. I can hold the output transformers in my hand, they couldnt weigh more than a pound each. Jimmie- Hide quoted text - - Show quoted text - I had a little time yesterday and opened up a PC power supply and brought the 3 taps off of the transformer out to binding post. The plan is to build a transformer that will step the voltage back up to about 800 volts or so, enough for my little 6146B 6M amp. Jimmie. JImmie |
#2
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Switching power supplies question.
What will you use for an inductor in the output filter following the second transformer? wrote in : I had a little time yesterday and opened up a PC power supply and brought the 3 taps off of the transformer out to binding post. The plan is to build a transformer that will step the voltage back up to about 800 volts or so, enough for my little 6146B 6M amp. Jimmie. |
#3
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Switching power supplies question.
On Oct 8, 7:47*pm, Grumpy The Mule wrote:
What will you use for an inductor in the output filter following the second transformer? wrote : I had a little time yesterday and opened up a PC power supply and brought the 3 taps off of the transformer out to binding post. The plan is to build a transformer that will step the voltage back up to about 800 volts or so, enough for my little 6146B 6M amp. Jimmie.- Hide quoted text - - Show quoted text - Like you said I like to Frankenstien things. I have a filter from another power supply but I am not sure how well it will work as it was designed for about 25 amps. Basically thats a bridge I will jump off of when I come to it. Right now I am having enough trouble finding an old PC power supply I can get a transformer from. Its hard to believe about a couple of months ago I tossed about a dozen of them. Last time I listen to my wife. I do have a couple of transformers from some old Lambda power supplies. Thes are some really nice ones probably capable of handling a couple of Kwatts. Im not ready to experiment with them yet. Although this is learning by destuction it's cautious destruction. I will probably take a trip down to the local computer place this weekend and do a little dumpster diving or make a run on the goodwill store and see what I can get for $10. IF you havent figured it out by now I love building things from others discards. When I was in high schooI I built a killer stereo, I thought at the time, from old stuff I found in the dump that was the envy of most of my friends. Ive enjoyed doing it ever since. Jimmie Jimmie |
#5
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Switching power supplies question.
On Oct 9, 11:11*pm, Grumpy The Mule wrote:
Cobbling stuff together is lots of fun. *From Pressman's book you can figure out the inductor value. * I'm guessing a powdered iron toroid from the output of a PC power supply would work. *Probably need quite a few turns of moderate size ~22AWG magnet wire. *Maybe 300 turns... *ugh. Makes my hands hurt just thinking about it. *I guess a bobbin wound inductor would be better. *Gapped ferrite isn't bad! Check this sitehttp://schmidt-walter.eit.h-da.de/smps_e/smps_e.html* I try to stay away from dumpsters but if I see anything electrical or electronic in one it's neigh impossible. wrote : Like you said I like to Frankenstien things. I have a filter from another power supply but I am not sure how well it will work as it was designed for about 25 amps. Basically thats a bridge I will jump off of when I come to it. Right now I am having enough trouble finding an old PC power supply I can get a transformer from. Its hard to believe about a couple of months ago I tossed about a dozen of them. Last time I listen to my wife. I do have a couple of transformers from some old Lambda power supplies. Thes are some really nice ones probably capable of handling a couple of *Kwatts. Im not ready to experiment with them yet. Although this is learning by destuction it's cautious destruction. I will probably take a trip down to the local computer place this weekend and do a little dumpster diving or make a run on the goodwill store and see what I can get for $10. IF you havent figured it out by now I love building things from others discards. When I was in high schooI *I built a killer stereo, I thought at the time, from old stuff I found in the dump that was the envy of most of my friends. Ive enjoyed doing it ever since. Jimmie- Hide quoted text - - Show quoted text - From what I gather fro mthe website there is little danger in making L to large within reason so I can expect my bits and pieces removed from old power supplies to work. If they dont its probably because its too small. Jimmie |
#6
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Switching power supplies question.
On Oct 9, 11:11*pm, Grumpy The Mule wrote:
Cobbling stuff together is lots of fun. *From Pressman's book you can figure out the inductor value. * I'm guessing a powdered iron toroid from the output of a PC power supply would work. *Probably need quite a few turns of moderate size ~22AWG magnet wire. *Maybe 300 turns... *ugh. Makes my hands hurt just thinking about it. *I guess a bobbin wound inductor would be better. *Gapped ferrite isn't bad! Check this sitehttp://schmidt-walter.eit.h-da.de/smps_e/smps_e.html* I try to stay away from dumpsters but if I see anything electrical or electronic in one it's neigh impossible. wrote : Like you said I like to Frankenstien things. I have a filter from another power supply but I am not sure how well it will work as it was designed for about 25 amps. Basically thats a bridge I will jump off of when I come to it. Right now I am having enough trouble finding an old PC power supply I can get a transformer from. Its hard to believe about a couple of months ago I tossed about a dozen of them. Last time I listen to my wife. I do have a couple of transformers from some old Lambda power supplies. Thes are some really nice ones probably capable of handling a couple of *Kwatts. Im not ready to experiment with them yet. Although this is learning by destuction it's cautious destruction. I will probably take a trip down to the local computer place this weekend and do a little dumpster diving or make a run on the goodwill store and see what I can get for $10. IF you havent figured it out by now I love building things from others discards. When I was in high schooI *I built a killer stereo, I thought at the time, from old stuff I found in the dump that was the envy of most of my friends. Ive enjoyed doing it ever since. Jimmie- Hide quoted text - - Show quoted text - The computer aided design was a big help. I figured 16mH. I think I have something about that size. I have a 20mH choke at one amp that may work. What you think Grumpy. Jimmie |
#7
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Switching power supplies question.
On Oct 10, 9:34*am, wrote:
On Oct 9, 11:11*pm, Grumpy The Mule wrote: Cobbling stuff together is lots of fun. *From Pressman's book you can figure out the inductor value. * I'm guessing a powdered iron toroid from the output of a PC power supply would work. *Probably need quite a few turns of moderate size ~22AWG magnet wire. *Maybe 300 turns... *ugh. Makes my hands hurt just thinking about it. *I guess a bobbin wound inductor would be better. *Gapped ferrite isn't bad! Check this sitehttp://schmidt-walter.eit.h-da.de/smps_e/smps_e.html* I try to stay away from dumpsters but if I see anything electrical or electronic in one it's neigh impossible. wrote : Like you said I like to Frankenstien things. I have a filter from another power supply but I am not sure how well it will work as it was designed for about 25 amps. Basically thats a bridge I will jump off of when I come to it. Right now I am having enough trouble finding an old PC power supply I can get a transformer from. Its hard to believe about a couple of months ago I tossed about a dozen of them. Last time I listen to my wife. I do have a couple of transformers from some old Lambda power supplies. Thes are some really nice ones probably capable of handling a couple of *Kwatts. Im not ready to experiment with them yet. Although this is learning by destuction it's cautious destruction. I will probably take a trip down to the local computer place this weekend and do a little dumpster diving or make a run on the goodwill store and see what I can get for $10. IF you havent figured it out by now I love building things from others discards. When I was in high schooI *I built a killer stereo, I thought at the time, from old stuff I found in the dump that was the envy of most of my friends. Ive enjoyed doing it ever since. Jimmie- Hide quoted text - - Show quoted text - The computer aided design was a big help. I figured 16mH. I think I have something about that size. I have a 20mH choke at one amp that may work. What you think Grumpy. Jimmie- Hide quoted text - - Show quoted text - This is just way to cool. I took a 500watt Lambmda 15 volt switcher I had used to power a solidstate amp and wound another secondary on the transformer. I lost count of the numer of turns, maybe 100, but after filtering and rectifying im getting about 450 volts and it has been running since about 9:30 AM 3hrs putting out 150mA. These transformers look a little wierd They seem to be two sepated coils fastened together on a frame. It looks like you could take the secondary coil off and replace it if you wanted to. Grumpy , are you familar with this. Jimmie |
#8
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Switching power supplies question.
That's great news! You could easily buck regulate the +15
down for a filament supply as well. I've seen transformers with seperate primary and secondary windings. If a company is building s standard product line with various outputs they'll sometimes do that. Although it usually increases the leakage inductance so that's the down side. Sometimes the output inductor and transformer can be combined. I hope this goes though. I keep getting error 441 so I sent you an email regarding your last post. wrote in : This is just way to cool. I took a 500watt Lambmda 15 volt switcher I had used to power a solidstate amp and wound another secondary on the transformer. I lost count of the numer of turns, maybe 100, but after filtering and rectifying im getting about 450 volts and it has been running since about 9:30 AM 3hrs putting out 150mA. These transformers look a little wierd They seem to be two sepated coils fastened together on a frame. It looks like you could take the secondary coil off and replace it if you wanted to. Grumpy , are you familar with this. Jimmie |
#9
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Switching power supplies question.
On Oct 10, 1:11*am, Grumpy The Mule wrote:
I try to stay away from dumpsters but if I see anything electrical or electronic in one it's neigh impossible. (Nay impossible?????) .. Hi Grumpy: Nags me too!!!!!! (OK spot the pun?) But got to go; to unload my pickup of a free load of firewood got yesterday (couldn't say no to a second free batch in a week)! Gee there were two old SPS supplies lying there too; probably all soaking wet! I didn't even look at the old 14 inch TV lying there as well in the junk pile. |
#10
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Switching power supplies question.
Wet... well, I wouldn't pass them up!
I've salvaged a few pieces of gear from floods. My most cherished HP RF sweep generator came out of the mighty Mississippi river flooding in the early 90's. First I carefully brush off the gunk while washing with tap water. Then I flush with DI or distilled water dry with a fan. Finally flush with anhydrous isopropanol and dry with gentle warming. After that a bit of lubriplate on any switch detents or gears as needed. I take some things out first for special treatment, like meter movements. The distilled water flushes off the stuff we worry about, ionic contamination and the alcohol removes the water. At least that's what I hope for. I'm trying to reform and not drag so much junk home. Sometimes I can even pass up junked hardware without flinching. With technical books of any sort I'm not having much success resisting though. Mmm! Free firewood. Which reminds me, I need to fill the wood shed yet. Oak wilt disease is killing my trees but at least I'll be warm. terry wrote in news:01a69e21-6f4f-472a-9865- : . Hi Grumpy: Nags me too!!!!!! (OK spot the pun?) But got to go; to unload my pickup of a free load of firewood got yesterday (couldn't say no to a second free batch in a week)! Gee there were two old SPS supplies lying there too; probably all soaking wet! I didn't even look at the old 14 inch TV lying there as well in the junk pile. |
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