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-   -   Was my fatehr's homebrew double conversion SW receiver a HBR? (https://www.radiobanter.com/homebrew/141848-my-fatehrs-homebrew-double-conversion-sw-receiver-hbr.html)

robert casey March 18th 09 05:12 AM

Was my fatehr's homebrew double conversion SW receiver a HBR?
 
Looking thru a friend's Feb 2009 QST, saw an article on the W6TC "HBR"
double conversion homebrew radio. Which my father may have built a copy
of. I no longer have that radio, but looking at the pictures of teh sets
in the QST article, it looks very similar to what my father built. I do
remember that he used a 1.8MHz crystal for what might have been the 1st IF
to 2nd IF conversion mixer. I also remember, in the mid 60's (I was in
grammar school) getting this crystal for my father as an Xmas gift (well, I
gave him money that he used to order the crystal, I would not have been old
enough to know how to mail order stuff myself yet).

Anyway, did the HBR use a crystal of a frequency like this as a conversion
local osc mixer? Or maybe the crystal wasn't in an oscillator circuit, but
maybe as a bandpass filter?

JIMMIE March 18th 09 07:43 AM

Was my fatehr's homebrew double conversion SW receiver a HBR?
 
On Mar 18, 1:12*am, Robert casey wrote:
Looking thru a friend's Feb 2009 QST, saw an article on the W6TC "HBR"
double conversion homebrew radio. *Which my father may have built a copy
of. *I no longer have that radio, but looking at the pictures of teh sets
in the QST article, it looks very similar to what my father built. *I do
remember that he used a 1.8MHz crystal for what might have been the 1st IF
to 2nd IF conversion mixer. *I also remember, in the mid 60's (I was in
grammar school) getting this crystal for my father as an Xmas gift (well, I
gave him money that he used to order the crystal, I would not have been old
enough to know how to mail order stuff myself yet). *

Anyway, did the HBR use a crystal of a frequency like this as a conversion
local osc mixer? *Or maybe the crystal wasn't in an oscillator circuit, but
maybe as a bandpass filter? *


I dont know about HBR but Bill Orr published plans for a radio like
that.
The radio was intended to be use with external down converter to cover
all
the ham bands.I think it was a pretty popular construction project for
a lot
of hams.

pmillet has copies of old copyright expired books and I think they
have a copy of Bill Orr"s
handbook that will have the plans I am talking about. You can download
the books for free.


Jimmie

Unca Pete March 18th 09 10:22 AM

Was my fatehr's homebrew double conversion SW receiver a HBR?
 
The HBRs were a series of receivers designed by the late
Ted Crosby, W6TC and published in QST during the late
50s and early 60s.

The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.

I'm gathering parts to build a more updated version, using
half-lattice filters salvaged from Heath HR-10 receivers for a
first IF at 1682 kc.

Pete



robert casey March 19th 09 01:24 AM

Was my father's homebrew double conversion SW receiver a HBR?
 


The design used plug-in coils for the osc and rf stages, and

they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.


We have a local mid power station at 1600KHz, WWRL, at my parents' house,
so my father might have wanted to avoid problems with it.

His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. He wasn't a ham at the time just yet.

JIMMIE March 19th 09 02:09 AM

Was my father's homebrew double conversion SW receiver a HBR?
 
On Mar 18, 9:24*pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and


*they were double conversion designs, with a first IF of
*1600 kc and a second IF of either 100 kc or 85 kc (when
*using surplus ARC-5 IFTs.) *The 1800 mc xtal you bought
*your dad was used for the second coversion osc. to convert
*the 1600 kc IF down to 100 kc. *Many hams deviated from
*the exact original IF frequencies (i.e. strong local BC
*station on 1600 kc) which might explain why the xtal

was chosen for 1800 kc instead of 1500 or 1700.


We have a local mid power station at 1600KHz, WWRL, at my parents' house,
so my father might have wanted to avoid problems with it.

His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. *He wasn't a ham at the time just yet. *


I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.


Jimmie.

ken scharf March 20th 09 10:47 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and

they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal

was chosen for 1800 kc instead of 1500 or 1700.

We have a local mid power station at 1600KHz, WWRL, at my parents' house,
so my father might have wanted to avoid problems with it.

His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. He wasn't a ham at the time just yet.


I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.


Jimmie.

I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?

Joerg March 21st 09 01:06 AM

Was my father's homebrew double conversion SW receiver a HBR?
 
ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal

was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my parents'
house,
so my father might have wanted to avoid problems with it.

His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. He wasn't a ham at the time just yet.


I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.


Jimmie.

I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?



Relays will most likely bring some grief over the years with contacts
not conducting 100% and such. Better use band switching diodes or PIN
diodes.

--
Regards, Joerg

http://www.analogconsultants.com/

"gmail" domain blocked because of excessive spam.
Use another domain or send PM.

ken scharf March 21st 09 02:24 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
Joerg wrote:
ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal

was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my parents'
house,
so my father might have wanted to avoid problems with it.

His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. He wasn't a ham at the time just yet.

I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.


Jimmie.

I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?



Relays will most likely bring some grief over the years with contacts
not conducting 100% and such. Better use band switching diodes or PIN
diodes.

There is a trick with relays, they must conduct a minimum amount of
current or the contacts won't self clean. Using relays to switch
receiver input circuits that are only passing micro amps will eventually
cause problems. But, if you bias the circuits with some resistors so
the relay must switch at least a few milliamps they will last longer.
Another idea if the relays are computer controlled would be to switch in
a high current source (few hundred ma) before opening or closing the
desired relays, then switch off the high current source. Relays should
not be any worse than switches as far as contacts go, however rotary
switches would tend to be self cleaning due to the wiping action.
Relays are often used in switching low pass filers used after solid
state finals. Here they ARE carrying high current (rf output) but not
switching it.

Highland Ham[_2_] March 21st 09 02:50 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
Relays will most likely bring some grief over the years with contacts
not conducting 100% and such. Better use band switching diodes or PIN
diodes.

There is a trick with relays, they must conduct a minimum amount of
current or the contacts won't self clean. Using relays to switch
receiver input circuits that are only passing micro amps will eventually
cause problems. But, if you bias the circuits with some resistors so
the relay must switch at least a few milliamps they will last longer.
Another idea if the relays are computer controlled would be to switch in
a high current source (few hundred ma) before opening or closing the
desired relays, then switch off the high current source. Relays should
not be any worse than switches as far as contacts go, however rotary
switches would tend to be self cleaning due to the wiping action.
Relays are often used in switching low pass filers used after solid
state finals. Here they ARE carrying high current (rf output) but not
switching it.

=============================================
Had this relay switching problem with my (almost vintage) Ten Tec
Paragon trx (AD 1988) a few years ago and ordered a relay from TenTec ,
but never had to change ,because the original relay cleared itself.
Would suggest to operate an 'ailing' rx relay a number of times ,eg
10-20 times within a short period ; its contact(s) might then clear itself.

Frank GM0CSZ / KN6WH

Joerg March 21st 09 07:46 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
ken scharf wrote:
Joerg wrote:
ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal

was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my parents'
house,
so my father might have wanted to avoid problems with it.

His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. He wasn't a ham at the time just yet.

I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.


Jimmie.
I once saw an article in 73 magazine showing a HB receiver that used
a re-worked turret tv tuner as a band switch. The coils were
re-wound onto the original forms, but some have just replaced the
forms with some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?



Relays will most likely bring some grief over the years with contacts
not conducting 100% and such. Better use band switching diodes or PIN
diodes.

There is a trick with relays, they must conduct a minimum amount of
current or the contacts won't self clean. Using relays to switch
receiver input circuits that are only passing micro amps will eventually
cause problems. But, if you bias the circuits with some resistors so
the relay must switch at least a few milliamps they will last longer.
Another idea if the relays are computer controlled would be to switch in
a high current source (few hundred ma) before opening or closing the
desired relays, then switch off the high current source. Relays should
not be any worse than switches as far as contacts go, however rotary
switches would tend to be self cleaning due to the wiping action.
Relays are often used in switching low pass filers used after solid
state finals. Here they ARE carrying high current (rf output) but not
switching it.



Yeah, I wish the designers of the NRD-515 here had known that as well.
Every few months a relay will become "sticky". The S-meter drops to
zilch, rock the attenuator switch 5-10 times, and it's back :-(

Relays with some current are ok but I prefer the electronic method. PIN
diodes with lots of current and plenty of carrier lifetime usually work.
One just has to make sure there aren't any rectification effects that
can cause IM or harmonics in the presence of strong signals. FET
switches are sometimes a good deal as well but since the SD5000 and
SD5400 have gone towards high-priced boutique status not so much anymore.

--
73, Joerg

JIMMIE March 21st 09 08:58 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
On Mar 20, 6:47*pm, ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
*they were double conversion designs, with a first IF of
*1600 kc and a second IF of either 100 kc or 85 kc (when
*using surplus ARC-5 IFTs.) *The 1800 mc xtal you bought
*your dad was used for the second coversion osc. to convert
*the 1600 kc IF down to 100 kc. *Many hams deviated from
*the exact original IF frequencies (i.e. strong local BC
*station on 1600 kc) which might explain why the xtal


was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my parents' house,
so my father might have wanted to avoid problems with it.


His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. *He wasn't a ham at the time just yet.. *


I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.


Jimmie.


I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. *The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. *I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. * Maybe they could be cleaned up, but it no longer
seems worth the effort. *My new idea is to use miniature relays to
switch the circuits. *I recently found nearly a gross of small relays
for free so why not?- Hide quoted text -

- Show quoted text -


I tried the TV tuner trick one time and it didnt work well at all.
Most tuners are tossed because the contacts fail. Various contact
cleaners will only help for a while because wor out is worn out and
there is not a long term fix you can do for them. The exception to
this was a very old one I found that was at least as big or bigger
than a shoe box. Shame on me but I used one like this to build my own
CB radio tx. I was using it to switch crystals and trimmer caps for
the osc.


Jimmie

Joerg March 21st 09 09:11 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
JIMMIE wrote:
On Mar 20, 6:47 pm, ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my parents' house,
so my father might have wanted to avoid problems with it.
His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. He wasn't a ham at the time just yet.
I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.
Jimmie.

I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?- Hide quoted text -

- Show quoted text -


I tried the TV tuner trick one time and it didnt work well at all.
Most tuners are tossed because the contacts fail. ...



Not really. Back then TVs were often tossed because the flyback xfmr had
blown and repair was deemed uneconomical. Or someone said that because
in reality they wanted that brand spanking new set that was one sale.

But this is so long ago that if there's any left the contacts will have
corrodes away.

[...]

--
73, Joerg

AF6AY March 21st 09 09:21 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
"Joerg" posted on Fri, Mar 20 2009 6:06 pm

ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:


I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?


Relays will most likely bring some grief over the years with contacts
not conducting 100% and such. Better use band switching diodes or PIN
diodes.


I disagree based on some experience in environmentally testing relays
ranging from high-power to low-power to 'choppers' in so-called
stabilized
(DC) amplifiers for military avionics, then doing comparative testing
against the cheaper commercial relay designs on the market over 50
years
ago.

About the only "grief" is one can get is failure to wire it correctly
or
not understanding what relay contacts acually do or how to power their
actuating coils.

Power relays CAN result in contact pitting and poor resistance as a
result
of many multiple activations while carrying inductive loads of many
Amperes of current with resulting very high voltage back-EMF
('flyback')
conditions on contact separation. That is NOT the case with receiver
bandswitching applications. Not even close.

There are some unusual contact effects in so-called "dry" circuits
carrying femtoAmpere currents or less but those won't affect high-
impedance input and output circuits common to vacuum tubes. One of
the
better choices for no-nonsense, easier to implement bandswitch
conversions without much cost is to use modern, easy-to-get small
relays
requiring only 100 to 150 mW coil powers, available in coil operating
voltage increments of 6, 12, 18, 24 VDC...or, if salvaging older tube
equipment, the "plate relays" of a half century ago designed for
higher
12 to 30 VDC, comparable powers for a few mA of plate current in
coils.
[much harder to get now given all electronics is firmly in the solid-
state era starting over 40 years ago] Some relay makers, such as
Omron, are widely used in electronics, especially for automotive
applications and are found listed in all major distributor catalogs.

Relay contacts can easily withstand 200 to 400 VDC stock of now v. old
(half-century ago). The make or break contacts do NOT involve any
unusual RF impedance characteristics other than a few pFd of
capacitance
equivalent to ordinary point-to-point wiring or the lead-length
inductance of some short point-to-point wire inductance in the low
nanoHy range. It has an excellent open or closed contact condition
with excellent isolation between actuating coil and contact set.

By contrast, conventional rotary bandswitch structures designed around
60 to 70 years ago, are open to all sorts of contamination, including
OXIDATION of contacts plus wear of typically cheap contact
construction
of a bygone era. Sealed or semi-sealed rotary switch wafers of the
post-WWII era have much longer life than the old open-to-everything
wafer designs that may look good in their first half decade, then
degrade from oxidation after that, before normal wear effects show up.

Based on over a decade of using the TV channel "turret tuner" (such as
the cheap products of Standard Coil tuners of long ago) types just for
TV channel selection, I wouldn't try to convert those to anything else
than scrap. I'm being kind on that evaluation. The MECHANICS of such
turret tuners may look good, but VHF-UHF circuits don't work on either
mechanics or appearance. HF circuits might squeak by, but the typical
contact set of turret tuners was never optimized for either wear or
contact resistance. It was 'optimized' entirely for maximum profit
from
lowest-possible cost of components in a highly-competitive TV market
of
long ago.

Today there are a number of inexpensive small relays used in HF radio
equipment, especially in automatic antenna tuners (used for switching
banks of binary-progression-values of inductors and capacitors) from
direct microcontroller control of actuating coils. Those work very
well
and show no degredation running with 100 W of RF or more at 50 Ohm
impedances. Millions of automobiles on the road today are tooling
around
with little packages of relays controlling everything from headlights
to
sensor selection in adverse temperature ranges and high vibration, no
real problems from those relays.

In short, small semi-sealed low-power relays are FINE for vacuum tube
circuit switching in homebrew electronics, properly applied. They can
easily replace most rotary bandswitching applications in layout with
less stray circuit series-inductance and parallel-to-ground
capacitance
than with point-to-point wiring.

73, Len AF6AY


AF6AY March 21st 09 09:36 PM

Was my fatehr's homebrew double conversion SW receiver a HBR?
 
On Mar 17, 10:12�pm, Robert casey wrote:
Looking thru a friend's Feb 2009 QST, saw an article on the W6TC "HBR"
double conversion homebrew radio. �Which my father may have built a copy
of. �I no longer have that radio, but looking at the pictures of teh sets
in the QST article, it looks very similar to what my father built. �I do
remember that he used a 1.8MHz crystal for what might have been the 1st IF
to 2nd IF conversion mixer. �I also remember, in the mid 60's (I was in
grammar school) getting this crystal for my father as an Xmas gift (well, I
gave him money that he used to order the crystal, I would not have been old
enough to know how to mail order stuff myself yet). �

Anyway, did the HBR use a crystal of a frequency like this as a conversion
local osc mixer? �Or maybe the crystal wasn't in an oscillator circuit, but
maybe as a bandpass filter? �


Bob, try www.qsl.net/k5bcq/HBR/hbr.html for a rather complete
collection of
Home Brew Receiver photos, schematics, details, hints&kinks, etc.,
which is Kees Talen's website. It isn't as squashed together as QST
articles (which don't cover all the HBR versions) nor does it have the
extra 450 KB warning page present with QST article downloads.

73, Len AF6AY

Joerg March 21st 09 11:31 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
AF6AY wrote:
"Joerg" posted on Fri, Mar 20 2009 6:06 pm

ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:


I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?

Relays will most likely bring some grief over the years with contacts
not conducting 100% and such. Better use band switching diodes or PIN
diodes.


I disagree based on some experience in environmentally testing relays
ranging from high-power to low-power to 'choppers' in so-called
stabilized
(DC) amplifiers for military avionics, then doing comparative testing
against the cheaper commercial relay designs on the market over 50
years
ago.

About the only "grief" is one can get is failure to wire it correctly
or
not understanding what relay contacts acually do or how to power their
actuating coils.

Power relays CAN result in contact pitting and poor resistance as a
result
of many multiple activations while carrying inductive loads of many
Amperes of current with resulting very high voltage back-EMF
('flyback')
conditions on contact separation. That is NOT the case with receiver
bandswitching applications. Not even close.

There are some unusual contact effects in so-called "dry" circuits
carrying femtoAmpere currents or less but those won't affect high-
impedance input and output circuits common to vacuum tubes. One of
the
better choices for no-nonsense, easier to implement bandswitch
conversions without much cost is to use modern, easy-to-get small
relays
requiring only 100 to 150 mW coil powers, available in coil operating
voltage increments of 6, 12, 18, 24 VDC...or, if salvaging older tube
equipment, the "plate relays" of a half century ago designed for
higher
12 to 30 VDC, comparable powers for a few mA of plate current in
coils.
[much harder to get now given all electronics is firmly in the solid-
state era starting over 40 years ago] Some relay makers, such as
Omron, are widely used in electronics, especially for automotive
applications and are found listed in all major distributor catalogs.

Relay contacts can easily withstand 200 to 400 VDC stock of now v. old
(half-century ago). The make or break contacts do NOT involve any
unusual RF impedance characteristics other than a few pFd of
capacitance
equivalent to ordinary point-to-point wiring or the lead-length
inductance of some short point-to-point wire inductance in the low
nanoHy range. It has an excellent open or closed contact condition
with excellent isolation between actuating coil and contact set.

By contrast, conventional rotary bandswitch structures designed around
60 to 70 years ago, are open to all sorts of contamination, including
OXIDATION of contacts plus wear of typically cheap contact
construction
of a bygone era. Sealed or semi-sealed rotary switch wafers of the
post-WWII era have much longer life than the old open-to-everything
wafer designs that may look good in their first half decade, then
degrade from oxidation after that, before normal wear effects show up.

Based on over a decade of using the TV channel "turret tuner" (such as
the cheap products of Standard Coil tuners of long ago) types just for
TV channel selection, I wouldn't try to convert those to anything else
than scrap. I'm being kind on that evaluation. The MECHANICS of such
turret tuners may look good, but VHF-UHF circuits don't work on either
mechanics or appearance. HF circuits might squeak by, but the typical
contact set of turret tuners was never optimized for either wear or
contact resistance. It was 'optimized' entirely for maximum profit
from
lowest-possible cost of components in a highly-competitive TV market
of
long ago.

Today there are a number of inexpensive small relays used in HF radio
equipment, especially in automatic antenna tuners (used for switching
banks of binary-progression-values of inductors and capacitors) from
direct microcontroller control of actuating coils. Those work very
well
and show no degredation running with 100 W of RF or more at 50 Ohm
impedances. Millions of automobiles on the road today are tooling
around
with little packages of relays controlling everything from headlights
to
sensor selection in adverse temperature ranges and high vibration, no
real problems from those relays.

In short, small semi-sealed low-power relays are FINE for vacuum tube
circuit switching in homebrew electronics, properly applied. They can
easily replace most rotary bandswitching applications in layout with
less stray circuit series-inductance and parallel-to-ground
capacitance
than with point-to-point wiring.


Relays are ok in those applications, where there are actual currents
flowing. What I meant was pure signal switching with no DC currents.
Sealed relays, Reeds, mercury-wetted and such work quite well there. But
non-sealed versions have issues and a snap-on plastic cap ain't a seal.
Those problems became really nasty after we moved across an ocean and
all this stuff was in a sea container for two months. After that almost
all the band switching relays had problems, had to clean all of them.
Now I am down to one sticky relay every couple month or so. Some I have
replaced with PIN diode circuits and that, of course, made the issues
completely go away. But it's always a hassle to do in an exisitng circuit.

--
73, Joerg

Unca Pete March 22nd 09 03:52 PM

Was my father's homebrew double conversion SW receiver a HBR?
 

"Joerg" wrote in message
Yeah, I wish the designers of the NRD-515 here had known that as well.
Every few months a relay will become "sticky". The S-meter drops to zilch,
rock the attenuator switch 5-10 times, and it's back :-(

Relays with some current are ok but I prefer the electronic method. PIN
diodes with lots of current and plenty of carrier lifetime usually work.
One just has to make sure there aren't any rectification effects that can
cause IM or harmonics in the presence of strong signals. FET switches are
sometimes a good deal as well but since the SD5000 and SD5400 have gone
towards high-priced boutique status not so much anymore.

--
73, Joerg


Hello Joerg

Odd you're having that problem with the NRD-515. So far mine
has been rock solid, except for the rotting foam disease in the
mechanical filters... But... I do have constant problems with
the relay that selects the external VFO in the NSD-515
transmitter! It always needs attention and cleaning. Its the
odd-ball relay that was added on the bottom of the mother
board. I'm wondering if you have had the same problem
with the transmitter (assuming you own the pair) and what
you did to fix it.

73

Peter k1zjh



Joerg March 22nd 09 04:39 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
Unca Pete wrote:
"Joerg" wrote in message
Yeah, I wish the designers of the NRD-515 here had known that as well.
Every few months a relay will become "sticky". The S-meter drops to zilch,
rock the attenuator switch 5-10 times, and it's back :-(

Relays with some current are ok but I prefer the electronic method. PIN
diodes with lots of current and plenty of carrier lifetime usually work.
One just has to make sure there aren't any rectification effects that can
cause IM or harmonics in the presence of strong signals. FET switches are
sometimes a good deal as well but since the SD5000 and SD5400 have gone
towards high-priced boutique status not so much anymore.

--
73, Joerg


Hello Joerg

Odd you're having that problem with the NRD-515. So far mine
has been rock solid, except for the rotting foam disease in the
mechanical filters... But... I do have constant problems with
the relay that selects the external VFO in the NSD-515
transmitter! It always needs attention and cleaning. Its the
odd-ball relay that was added on the bottom of the mother
board. I'm wondering if you have had the same problem
with the transmitter (assuming you own the pair) and what
you did to fix it.


Actually I only have the receiver. Besides relays there is one other
serious problem: The bearings of the tune encoder are seriously worn,
the shaft sloshes around. I am not looking forward to the day when I
have to disect that thing.

Rotting foam in filters? Whoops, I've got to watch out for that. As for
relays, my problem really got worse after all this was in a sea
container for a while and crossed an ocean.

--
73, Joerg

JIMMIE March 22nd 09 06:29 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
On Mar 21, 5:11*pm, Joerg
wrote:
JIMMIE wrote:
On Mar 20, 6:47 pm, ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
*they were double conversion designs, with a first IF of
*1600 kc and a second IF of either 100 kc or 85 kc (when
*using surplus ARC-5 IFTs.) *The 1800 mc xtal you bought
*your dad was used for the second coversion osc. to convert
*the 1600 kc IF down to 100 kc. *Many hams deviated from
*the exact original IF frequencies (i.e. strong local BC
*station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my parents' house,
so my father might have wanted to avoid problems with it.
His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. *He wasn't a ham at the time just yet. *
I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.
Jimmie.
I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. *The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. *I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. * Maybe they could be cleaned up, but it no longer
seems worth the effort. *My new idea is to use miniature relays to
switch the circuits. *I recently found nearly a gross of small relays
for free so why not?- Hide quoted text -


- Show quoted text -


I tried the TV tuner trick one time and it didnt work well at all.
Most tuners are tossed because the contacts fail. ...


Not really. Back then TVs were often tossed because the flyback xfmr had
blown and repair was deemed uneconomical. Or someone said that because
in reality they wanted that brand spanking new set that was one sale.

But this is so long ago that if there's any left the contacts will have
corrodes away.

[...]

--
73, Joerg- Hide quoted text -

- Show quoted text -


You must be younger than me, Ive replaced a lot of TV tuners and
flybacks. It was in the early 80s that i first noticed
TVs becoming diposable and quit working on them. Luckily for me there
was still a lot of other electtronic repair work needed to be done.
Most of the local industry was becoming more electronic oriented in
their equipment and needed someone to maintain their equipment but did
not want to hire a full time tech. The sawmills, textile plants, food
processing plants kept me pretty busy aand i enjoyed the work much
more not having to deal with the usual customers.


Jimme

Joerg March 22nd 09 08:45 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
JIMMIE wrote:
On Mar 21, 5:11 pm, Joerg
wrote:
JIMMIE wrote:
On Mar 20, 6:47 pm, ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my parents' house,
so my father might have wanted to avoid problems with it.
His radio had a bandswitch instead of plug in coils, and he'd receive
various broadcast SW stations. He wasn't a ham at the time just yet.
I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.
Jimmie.
I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms with some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?- Hide quoted text -
- Show quoted text -
I tried the TV tuner trick one time and it didnt work well at all.
Most tuners are tossed because the contacts fail. ...

Not really. Back then TVs were often tossed because the flyback xfmr had
blown and repair was deemed uneconomical. Or someone said that because
in reality they wanted that brand spanking new set that was one sale.

But this is so long ago that if there's any left the contacts will have
corrodes away.

[...]

--
73, Joerg- Hide quoted text -

- Show quoted text -


You must be younger than me, Ive replaced a lot of TV tuners and
flybacks. It was in the early 80s that i first noticed
TVs becoming diposable and quit working on them. Luckily for me there
was still a lot of other electtronic repair work needed to be done.
Most of the local industry was becoming more electronic oriented in
their equipment and needed someone to maintain their equipment but did
not want to hire a full time tech. The sawmills, textile plants, food
processing plants kept me pretty busy aand i enjoyed the work much
more not having to deal with the usual customers.


Same here, in the early 80's I began to refuse fixing TVs and stuff. But
even before that, I remember the flyback transformers for some sets
being so outrageously expensive that a repair plain didn't make sense.
Especially if it had taken out the H-deflection tube and some other
stuff with it or the set itself had already been quite tired at the time
it hissed its good-bye. This was in Europe.

--
73, Joerg

AF6AY March 22nd 09 10:14 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
On Mar 21, 4:31�pm, Joerg
wrote:
AF6AY wrote:
"Joerg" posted on Fri, Mar 20 2009 6:06 pm
ken scharf wrote:
JIMMIE wrote:


Relays are ok in those applications, where there are actual currents
flowing. What I meant was pure signal switching with no DC currents.


That's called "dry" switching in the electronics industry, has been
called that for over a half century.

Sealed relays, Reeds, mercury-wetted and such work quite well there. But
non-sealed versions have issues and a snap-on plastic cap ain't a seal.


Didn't say that that it was a seal. But...there are many kinds of
'seals' and there are many kinds of contact alloys which few hobbyists
investigate.

Those problems became really nasty after we moved across an ocean and
all this stuff was in a sea container for two months. After that almost
all the band switching relays had problems, had to clean all of them.
Now I am down to one sticky relay every couple month or so.


My wife and I own a nice 2005 model Chevrolet Malibu MAXX that we've
driven in both driving rain with some intermittent ice to Wisconsin
from California and back, to Washington state from California and
back. It has two little boxes of many small-signal relays, only a
very few qualifying for large-signal types. Never a problem since we
got it in late June of 2005. Those relay boxes all have lids and the
small relays have little covers and that auto has definitely been
exposed to the environment many times in the last 4 years.

I can sympathize with your bad sea container shipping experience but
consumer-grade radios (such as for amateur radio) were never designed
to be exposed to sea evnvironments. Ask yourself how all those off-
shore made radios made it to the USA? Inside standardized container
boxes.

I didn't make my comment lightly or pretend that I know everything
there is to electronics. I do know, by a rather large set of
experiences that 'dry' circuit relays (hermetically sealed OR by
reasonably-good individual covers) will work without having to be
'operated many times' in order to 'clean their contacts.'

I'll cite one application that is military, the US AN/PRC-104 manpack
HF transceiver. About one-third of that backpack radio is an
automatic antenna tuner so that one whip length can be optimized for
best electrical characteristics. It does that with a rather
conventional microprocessor control driving two banks of binary-
sequence inductance and capacitance values switched by relays. It has
been in operational status with the US Army since around 1984 and is
expected to be phased out soon in favor of more modern HF-to-UHF
transceiver designs. It's been a while since I've seen the guts of it
but I don't recall that it had any hermetically-sealed relays in it.

Right now I'm beginning to start cutting holes for a rebuild of an
'ancient' HF receiver once made for my late father wanting to tune to
some SW BC stations, principally Radio Sweden back in 1964. I've been
fortunate to get a large collection of North Electric small sealed
relays dating back to about 1955 production which I've already
breadboarded for bandswitching use. Very familiar with relay testing,
I found NO problems from 'dry' contact switching. The low capacitance
to ground and minimal series inductance from the contact set do NOT
upset any of the L-C circuits being switched.

replaced with PIN diode circuits and that, of course, made the issues
completely go away. But it's always a hassle to do in an exisitng circuit..


Yes, I have that in the filter board of my two decade old Icom IC-R70,
all switched with 'RF switch' diodes (no registry number). If needs
be, that entire filter board could be enclosed to prevent any problems
from the environment. Icom used that sort of semi-conductor switching
for ease of overall parts cost along with reduced labor costs to
Icom. Such work fine at the LOW impedances involved (50 to 75 Ohms)
but I've tried to duplicate that at 10 KOhms on a breadboard and have
run into problems with diodes' own impedances affecting circuit
operation. Those could be solved, I'm sure, but I didn't care to
spend weeks fiddling with them for my rebuild project. The relay
contact set had only the shunt capacity and series inductance to
contend with and those were very low values and easily compensated for
alignment.

73, Len AF6AY


Joerg March 23rd 09 10:32 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
AF6AY wrote:
On Mar 21, 4:31�pm, Joerg
wrote:
AF6AY wrote:
"Joerg" posted on Fri, Mar 20 2009 6:06 pm
ken scharf wrote:
JIMMIE wrote:

Relays are ok in those applications, where there are actual currents
flowing. What I meant was pure signal switching with no DC currents.


That's called "dry" switching in the electronics industry, has been
called that for over a half century.

Sealed relays, Reeds, mercury-wetted and such work quite well there. But
non-sealed versions have issues and a snap-on plastic cap ain't a seal.


Didn't say that that it was a seal. But...there are many kinds of
'seals' and there are many kinds of contact alloys which few hobbyists
investigate.


Most must make do with whatever places such as Digikey offer at
affordable cost.


Those problems became really nasty after we moved across an ocean and
all this stuff was in a sea container for two months. After that almost
all the band switching relays had problems, had to clean all of them.
Now I am down to one sticky relay every couple month or so.


My wife and I own a nice 2005 model Chevrolet Malibu MAXX that we've
driven in both driving rain with some intermittent ice to Wisconsin
from California and back, to Washington state from California and
back. It has two little boxes of many small-signal relays, only a
very few qualifying for large-signal types. Never a problem since we
got it in late June of 2005. Those relay boxes all have lids and the
small relays have little covers and that auto has definitely been
exposed to the environment many times in the last 4 years.


Sure, but in a car relays always switch something that draws a serious
current, more than a few milliamps. That works for a long time. Well,
until a "weld wart" shows up, like it did on a relay in out Genie garage
door opener.


I can sympathize with your bad sea container shipping experience but
consumer-grade radios (such as for amateur radio) were never designed
to be exposed to sea evnvironments. Ask yourself how all those off-
shore made radios made it to the USA? Inside standardized container
boxes.


Usually they are carefully packaged and silica gel is included. When you
move that usually ain't the case. Plus the radio was quite old by that time.


I didn't make my comment lightly or pretend that I know everything
there is to electronics. I do know, by a rather large set of
experiences that 'dry' circuit relays (hermetically sealed OR by
reasonably-good individual covers) will work without having to be
'operated many times' in order to 'clean their contacts.'


Hmm, I've had that happen even in $xxxxx lab gear, not quite
consumer-grade. Never really with mil gear though but those guys can
often design to "the sky's the limit" cost goals.


I'll cite one application that is military, the US AN/PRC-104 manpack
HF transceiver. About one-third of that backpack radio is an
automatic antenna tuner so that one whip length can be optimized for
best electrical characteristics. It does that with a rather
conventional microprocessor control driving two banks of binary-
sequence inductance and capacitance values switched by relays. It has
been in operational status with the US Army since around 1984 and is
expected to be phased out soon in favor of more modern HF-to-UHF
transceiver designs. It's been a while since I've seen the guts of it
but I don't recall that it had any hermetically-sealed relays in it.


But I bet no expense was spared to pick the very best parts for that radio.


Right now I'm beginning to start cutting holes for a rebuild of an
'ancient' HF receiver once made for my late father wanting to tune to
some SW BC stations, principally Radio Sweden back in 1964. I've been
fortunate to get a large collection of North Electric small sealed
relays dating back to about 1955 production which I've already
breadboarded for bandswitching use. Very familiar with relay testing,
I found NO problems from 'dry' contact switching. The low capacitance
to ground and minimal series inductance from the contact set do NOT
upset any of the L-C circuits being switched.


Sealed relays are ok. I also have a few really old ones here and so far
they have never let me down. But I don't have enough to equip a filter
bank with 15-20 in- and outputs. For that I've got a stash of HSMP-3810
PIN diodes.


replaced with PIN diode circuits and that, of course, made the issues
completely go away. But it's always a hassle to do in an exisitng circuit.


Yes, I have that in the filter board of my two decade old Icom IC-R70,
all switched with 'RF switch' diodes (no registry number). If needs
be, that entire filter board could be enclosed to prevent any problems
from the environment. Icom used that sort of semi-conductor switching
for ease of overall parts cost along with reduced labor costs to
Icom. Such work fine at the LOW impedances involved (50 to 75 Ohms)
but I've tried to duplicate that at 10 KOhms on a breadboard and have
run into problems with diodes' own impedances affecting circuit
operation. Those could be solved, I'm sure, but I didn't care to
spend weeks fiddling with them for my rebuild project. The relay
contact set had only the shunt capacity and series inductance to
contend with and those were very low values and easily compensated for
alignment.


Yeah, anything above 1K or so is less suitable for diodes. That's where
JFETs come in which, in turn, are not so hot for anything low impedance.
Unless you use the fat expensive kind and they've got too high
capacitances. Many fine FETs like the P8000 have gone over the rainbow
bridge by now. I guess they only found homes in ham gear and that wasn't
a large enough market.

--
73, Joerg

AF6AY March 24th 09 04:37 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
On Mar 23, 3:32�pm, Joerg
wrote:
AF6AY wrote:
On Mar 21, 4:31 pm, Joerg
wrote:
AF6AY wrote:
"Joerg" posted on Fri, Mar 20 2009 6:06 pm
ken scharf wrote:
JIMMIE wrote:
Relays are ok in those applications, where there are actual currents
flowing. What I meant was pure signal switching with no DC currents.


That's called "dry" switching in the electronics industry, has been
called that for over a half century.


Sealed relays, Reeds, mercury-wetted and such work quite well there. But
non-sealed versions have issues and a snap-on plastic cap ain't a seal..


Didn't say that that it was a seal. �But...there are many kinds of
'seals' and there are many kinds of contact alloys which few hobbyists
investigate.


Most must make do with whatever places such as Digikey offer at
affordable cost.


I disagree considering that Digikey is one of the largest
distributors
in the world of electronics and offers so many different models AND
price ranges. Then there is Mouser, and Newark, and Allied, and
Jameco, and Ocean State, and Futurlec, and....a whole bunch of
them. None of those are 'giving away' anything.

Sure, but in a car relays always switch something that draws a serious
current, more than a few milliamps. That works for a long time. Well,
until a "weld wart" shows up, like it did on a relay in out Genie garage
door opener.


I will disagree again, but not on our particular Chevrolet...I only
got a
glance at the electronics wiring manual at a local dealership service
shop and NOT all the controlled circuits were "serious current" ones.
But, if you are convinced that they ALL are, I can't convince you...

Hmm, I've had that happen even in $xxxxx lab gear, not quite
consumer-grade. Never really with mil gear though but those guys can
often design to "the sky's the limit" cost goals.


Sorry, but that is URBAN MYTH among amateurs. What amateurs
don't realize is that components are elevated in cost by EXTREME
ENVIRONMENTS required. Sure, everything at room temperature
works dandy and one can use any kind of schlock parts and get away
with it. Freeze it below brass-monkey temps or heat it more than
boiling water, drop-kick it across the room, run it under extreme
vibration, it MUST WORK. Put most ham gear through that and you
won't have enough left to sell anything but its manuals on e-bay.
Been
there, done that for years...its what I did for a living.

----------------on the AN/PRC-104 HF transceiver
But I bet no expense was spared to pick the very best parts for that radio.


I'll bet you've never seen the inside of it, let alone talk with any
of the
staff at Hughes Ground Systems that designed it. If you want to
investigate it, the TMs (user to depot level) are available on the
'Web.
Hard to find and you may need special clearance to access some
military sites nowadays, but it is available for nothing. If you want
to
pay money for such a manual, fine, those are easier to get.

Sealed relays are ok.


Thank you for such permission. I was using salvaged components
from junkyard electronics a half-century old and know how to test
things that are salvaged. Note: I'm not just making conversation
here,
I'm trying to point out a few things which defy Urban Myth and what
the ARRL deems 'useful' for amateurs.

I also have a few really old ones here and so far
they have never let me down. But I don't have enough to equip a filter
bank with 15-20 in- and outputs. For that I've got a stash of HSMP-3810
PIN diodes.


I'm not swayed or impressed by a bunch of house numbers. Neither do
I need over a dozen different things switching in/out. For that
matter, I've
tried out 3-penny-apiece 1N4148 diodes (100-lot price), plain old
ordinary
old-fashioned silicon switching diodes and they could work just fine
for
4 different HF circuits...but NOT easily for B+ at 100 VDC...and they
need
more circuitry for controlling them than just relay coils needing only
a back-
EMF clamp diode.

But, what the hey, if you are convinced in only your way of doing
things,
fine, go do it. Excuse me, I'm going off-line and spend some quality
workshop time putting some hardware together. QRT.

73, Len AF6AY

Joerg March 24th 09 06:55 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
AF6AY wrote:
On Mar 23, 3:32�pm, Joerg
wrote:
AF6AY wrote:
On Mar 21, 4:31 pm, Joerg
wrote:
AF6AY wrote:
"Joerg" posted on Fri, Mar 20 2009 6:06 pm
ken scharf wrote:
JIMMIE wrote:
Relays are ok in those applications, where there are actual currents
flowing. What I meant was pure signal switching with no DC currents.
That's called "dry" switching in the electronics industry, has been
called that for over a half century.
Sealed relays, Reeds, mercury-wetted and such work quite well there. But
non-sealed versions have issues and a snap-on plastic cap ain't a seal.
Didn't say that that it was a seal. �But...there are many kinds of
'seals' and there are many kinds of contact alloys which few hobbyists
investigate.

Most must make do with whatever places such as Digikey offer at
affordable cost.


I disagree considering that Digikey is one of the largest
distributors
in the world of electronics and offers so many different models AND
price ranges. Then there is Mouser, and Newark, and Allied, and
Jameco, and Ocean State, and Futurlec, and....a whole bunch of
them. None of those are 'giving away' anything.


Sorry, maybe I didn't express it well enough. My point was that not
everyone has a mil budget or a Rockefeller-sized bank account ;-)


Sure, but in a car relays always switch something that draws a serious
current, more than a few milliamps. That works for a long time. Well,
until a "weld wart" shows up, like it did on a relay in out Genie garage
door opener.


I will disagree again, but not on our particular Chevrolet...I only
got a
glance at the electronics wiring manual at a local dealership service
shop and NOT all the controlled circuits were "serious current" ones.
But, if you are convinced that they ALL are, I can't convince you...


Interesting, my car doesn't have that. Now I am curious. What are they
switching in a car where there is no DC current?


Hmm, I've had that happen even in $xxxxx lab gear, not quite
consumer-grade. Never really with mil gear though but those guys can
often design to "the sky's the limit" cost goals.


Sorry, but that is URBAN MYTH among amateurs. What amateurs
don't realize is that components are elevated in cost by EXTREME
ENVIRONMENTS required. Sure, everything at room temperature
works dandy and one can use any kind of schlock parts and get away
with it. Freeze it below brass-monkey temps or heat it more than
boiling water, drop-kick it across the room, run it under extreme
vibration, it MUST WORK. Put most ham gear through that and you
won't have enough left to sell anything but its manuals on e-bay.
Been
there, done that for years...its what I did for a living.


As I said this was high-Dollar lab gear. The kind where they don't even
flinch when an engineer says "this needs a piece of rigid coax".


----------------on the AN/PRC-104 HF transceiver
But I bet no expense was spared to pick the very best parts for that radio.


I'll bet you've never seen the inside of it, let alone talk with any
of the
staff at Hughes Ground Systems that designed it. If you want to
investigate it, the TMs (user to depot level) are available on the
'Web.



I've served (army), had to deal with radio/telco equipment. Cleaned many
relays there with Emery paper and alcohol. There is a reason for
instructions like this:

http://www.ansaldo-sts.com/EN/Ansald...y_Cleaning.pdf


Hard to find and you may need special clearance to access some
military sites nowadays, but it is available for nothing. If you want
to
pay money for such a manual, fine, those are easier to get.

Sealed relays are ok.


Thank you for such permission. I was using salvaged components
from junkyard electronics a half-century old and know how to test
things that are salvaged. Note: I'm not just making conversation
here,
I'm trying to point out a few things which defy Urban Myth and what
the ARRL deems 'useful' for amateurs.

I also have a few really old ones here and so far
they have never let me down. But I don't have enough to equip a filter
bank with 15-20 in- and outputs. For that I've got a stash of HSMP-3810
PIN diodes.


I'm not swayed or impressed by a bunch of house numbers. Neither do
I need over a dozen different things switching in/out. For that
matter, I've
tried out 3-penny-apiece 1N4148 diodes (100-lot price), plain old
ordinary
old-fashioned silicon switching diodes and they could work just fine
for
4 different HF circuits...but NOT easily for B+ at 100 VDC...and they
need
more circuitry for controlling them than just relay coils needing only
a back-
EMF clamp diode.


Yep, usually a resistor plus on occasion a choke in series with it, and
enough voltage to be able to be able to reverse the diodes far enough.


But, what the hey, if you are convinced in only your way of doing
things,
fine, go do it. Excuse me, I'm going off-line and spend some quality
workshop time putting some hardware together. QRT.


Have fun :-)

I am going to have to repair a bench supply that blew its power
transistors way down in there. Not much fun.

--
73, Joerg

ken scharf March 28th 09 03:51 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
Joerg wrote:
JIMMIE wrote:
On Mar 21, 5:11 pm, Joerg
wrote:
JIMMIE wrote:
On Mar 20, 6:47 pm, ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my
parents' house,
so my father might have wanted to avoid problems with it.
His radio had a bandswitch instead of plug in coils, and he'd
receive
various broadcast SW stations. He wasn't a ham at the time just
yet.
I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.
Jimmie.
I once saw an article in 73 magazine showing a HB receiver that used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms with
some
of the smaller sized toroid cores. I have a bunch of old tv tuners in
the junk box, but over the years the contacts have gone bad and now
show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?- Hide quoted text -
- Show quoted text -
I tried the TV tuner trick one time and it didnt work well at all.
Most tuners are tossed because the contacts fail. ...
Not really. Back then TVs were often tossed because the flyback xfmr had
blown and repair was deemed uneconomical. Or someone said that because
in reality they wanted that brand spanking new set that was one sale.

But this is so long ago that if there's any left the contacts will have
corrodes away.

[...]

--
73, Joerg- Hide quoted text -

- Show quoted text -


You must be younger than me, Ive replaced a lot of TV tuners and
flybacks. It was in the early 80s that i first noticed
TVs becoming diposable and quit working on them. Luckily for me there
was still a lot of other electtronic repair work needed to be done.
Most of the local industry was becoming more electronic oriented in
their equipment and needed someone to maintain their equipment but did
not want to hire a full time tech. The sawmills, textile plants, food
processing plants kept me pretty busy aand i enjoyed the work much
more not having to deal with the usual customers.


Same here, in the early 80's I began to refuse fixing TVs and stuff. But
even before that, I remember the flyback transformers for some sets
being so outrageously expensive that a repair plain didn't make sense.
Especially if it had taken out the H-deflection tube and some other
stuff with it or the set itself had already been quite tired at the time
it hissed its good-bye. This was in Europe.

I once fixed my parents tv by replacing the yoke, and I more recently
fixed my wife's tv set by replacing the flyback (AND the horizontal
output transistor). The first set was a tube type Zenith B&W 19"
portable. The second was a Trinitron color portable.
I think you still can get replacement yokes, flybacks, and even CRT's
for recent tv's. Good luck getting anything else!

Joerg March 28th 09 04:13 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
ken scharf wrote:
Joerg wrote:
JIMMIE wrote:
On Mar 21, 5:11 pm, Joerg
wrote:
JIMMIE wrote:
On Mar 20, 6:47 pm, ken scharf wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my
parents' house,
so my father might have wanted to avoid problems with it.
His radio had a bandswitch instead of plug in coils, and he'd
receive
various broadcast SW stations. He wasn't a ham at the time just
yet.
I had a friend who was a retired engineer with GE turned TV tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.
Jimmie.
I once saw an article in 73 magazine showing a HB receiver that
used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms
with some
of the smaller sized toroid cores. I have a bunch of old tv
tuners in
the junk box, but over the years the contacts have gone bad and
now show
a high resistance. Maybe they could be cleaned up, but it no longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small relays
for free so why not?- Hide quoted text -
- Show quoted text -
I tried the TV tuner trick one time and it didnt work well at all.
Most tuners are tossed because the contacts fail. ...
Not really. Back then TVs were often tossed because the flyback xfmr
had
blown and repair was deemed uneconomical. Or someone said that because
in reality they wanted that brand spanking new set that was one sale.

But this is so long ago that if there's any left the contacts will have
corrodes away.

[...]

--
73, Joerg- Hide quoted text -

- Show quoted text -

You must be younger than me, Ive replaced a lot of TV tuners and
flybacks. It was in the early 80s that i first noticed
TVs becoming diposable and quit working on them. Luckily for me there
was still a lot of other electtronic repair work needed to be done.
Most of the local industry was becoming more electronic oriented in
their equipment and needed someone to maintain their equipment but did
not want to hire a full time tech. The sawmills, textile plants, food
processing plants kept me pretty busy aand i enjoyed the work much
more not having to deal with the usual customers.


Same here, in the early 80's I began to refuse fixing TVs and stuff.
But even before that, I remember the flyback transformers for some
sets being so outrageously expensive that a repair plain didn't make
sense. Especially if it had taken out the H-deflection tube and some
other stuff with it or the set itself had already been quite tired at
the time it hissed its good-bye. This was in Europe.

I once fixed my parents tv by replacing the yoke, and I more recently
fixed my wife's tv set by replacing the flyback (AND the horizontal
output transistor). The first set was a tube type Zenith B&W 19"
portable. The second was a Trinitron color portable.
I think you still can get replacement yokes, flybacks, and even CRT's
for recent tv's. Good luck getting anything else!



I think the real challenge will come when one of those monstrous LCD TV
sets goes on the fritz and it's anything other than the backlight
inverter that died.

--
73, Joerg

ken scharf March 28th 09 05:00 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
Joerg wrote:
ken scharf wrote:
Joerg wrote:
JIMMIE wrote:
On Mar 21, 5:11 pm, Joerg
wrote:
JIMMIE wrote:
On Mar 20, 6:47 pm, ken scharf
wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my
parents' house,
so my father might have wanted to avoid problems with it.
His radio had a bandswitch instead of plug in coils, and he'd
receive
various broadcast SW stations. He wasn't a ham at the time
just yet.
I had a friend who was a retired engineer with GE turned TV tech
who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin Griggs.
Jimmie.
I once saw an article in 73 magazine showing a HB receiver that
used a
re-worked turret tv tuner as a band switch. The coils were re-wound
onto the original forms, but some have just replaced the forms
with some
of the smaller sized toroid cores. I have a bunch of old tv
tuners in
the junk box, but over the years the contacts have gone bad and
now show
a high resistance. Maybe they could be cleaned up, but it no
longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small
relays
for free so why not?- Hide quoted text -
- Show quoted text -
I tried the TV tuner trick one time and it didnt work well at all.
Most tuners are tossed because the contacts fail. ...
Not really. Back then TVs were often tossed because the flyback
xfmr had
blown and repair was deemed uneconomical. Or someone said that because
in reality they wanted that brand spanking new set that was one sale.

But this is so long ago that if there's any left the contacts will
have
corrodes away.

[...]

--
73, Joerg- Hide quoted text -

- Show quoted text -

You must be younger than me, Ive replaced a lot of TV tuners and
flybacks. It was in the early 80s that i first noticed
TVs becoming diposable and quit working on them. Luckily for me there
was still a lot of other electtronic repair work needed to be done.
Most of the local industry was becoming more electronic oriented in
their equipment and needed someone to maintain their equipment but did
not want to hire a full time tech. The sawmills, textile plants, food
processing plants kept me pretty busy aand i enjoyed the work much
more not having to deal with the usual customers.


Same here, in the early 80's I began to refuse fixing TVs and stuff.
But even before that, I remember the flyback transformers for some
sets being so outrageously expensive that a repair plain didn't make
sense. Especially if it had taken out the H-deflection tube and some
other stuff with it or the set itself had already been quite tired at
the time it hissed its good-bye. This was in Europe.

I once fixed my parents tv by replacing the yoke, and I more recently
fixed my wife's tv set by replacing the flyback (AND the horizontal
output transistor). The first set was a tube type Zenith B&W 19"
portable. The second was a Trinitron color portable.
I think you still can get replacement yokes, flybacks, and even CRT's
for recent tv's. Good luck getting anything else!



I think the real challenge will come when one of those monstrous LCD TV
sets goes on the fritz and it's anything other than the backlight
inverter that died.

The backlight itself is actually part of the LCD panel in most cases,
so when that dies, you need to replace the panel, which means the tv is
toast.

Most of the other parts are low power, except for the panel drivers,
which themselves may be part of the panel!

Joerg March 28th 09 05:18 PM

Was my father's homebrew double conversion SW receiver a HBR?
 
ken scharf wrote:
Joerg wrote:
ken scharf wrote:
Joerg wrote:
JIMMIE wrote:
On Mar 21, 5:11 pm, Joerg
wrote:
JIMMIE wrote:
On Mar 20, 6:47 pm, ken scharf
wrote:
JIMMIE wrote:
On Mar 18, 9:24 pm, Robert casey wrote:
The design used plug-in coils for the osc and rf stages, and
they were double conversion designs, with a first IF of
1600 kc and a second IF of either 100 kc or 85 kc (when
using surplus ARC-5 IFTs.) The 1800 mc xtal you bought
your dad was used for the second coversion osc. to convert
the 1600 kc IF down to 100 kc. Many hams deviated from
the exact original IF frequencies (i.e. strong local BC
station on 1600 kc) which might explain why the xtal
was chosen for 1800 kc instead of 1500 or 1700.
We have a local mid power station at 1600KHz, WWRL, at my
parents' house,
so my father might have wanted to avoid problems with it.
His radio had a bandswitch instead of plug in coils, and he'd
receive
various broadcast SW stations. He wasn't a ham at the time
just yet.
I had a friend who was a retired engineer with GE turned TV
tech who
built
one with a band switch and he later modified it to
be more of a general purpose SW receiver. His name was Olin
Griggs.
Jimmie.
I once saw an article in 73 magazine showing a HB receiver that
used a
re-worked turret tv tuner as a band switch. The coils were
re-wound
onto the original forms, but some have just replaced the forms
with some
of the smaller sized toroid cores. I have a bunch of old tv
tuners in
the junk box, but over the years the contacts have gone bad and
now show
a high resistance. Maybe they could be cleaned up, but it no
longer
seems worth the effort. My new idea is to use miniature relays to
switch the circuits. I recently found nearly a gross of small
relays
for free so why not?- Hide quoted text -
- Show quoted text -
I tried the TV tuner trick one time and it didnt work well at all.
Most tuners are tossed because the contacts fail. ...
Not really. Back then TVs were often tossed because the flyback
xfmr had
blown and repair was deemed uneconomical. Or someone said that
because
in reality they wanted that brand spanking new set that was one sale.

But this is so long ago that if there's any left the contacts will
have
corrodes away.

[...]

--
73, Joerg- Hide quoted text -

- Show quoted text -

You must be younger than me, Ive replaced a lot of TV tuners and
flybacks. It was in the early 80s that i first noticed
TVs becoming diposable and quit working on them. Luckily for me there
was still a lot of other electtronic repair work needed to be done.
Most of the local industry was becoming more electronic oriented in
their equipment and needed someone to maintain their equipment but did
not want to hire a full time tech. The sawmills, textile plants, food
processing plants kept me pretty busy aand i enjoyed the work much
more not having to deal with the usual customers.


Same here, in the early 80's I began to refuse fixing TVs and stuff.
But even before that, I remember the flyback transformers for some
sets being so outrageously expensive that a repair plain didn't make
sense. Especially if it had taken out the H-deflection tube and some
other stuff with it or the set itself had already been quite tired
at the time it hissed its good-bye. This was in Europe.

I once fixed my parents tv by replacing the yoke, and I more recently
fixed my wife's tv set by replacing the flyback (AND the horizontal
output transistor). The first set was a tube type Zenith B&W 19"
portable. The second was a Trinitron color portable.
I think you still can get replacement yokes, flybacks, and even CRT's
for recent tv's. Good luck getting anything else!



I think the real challenge will come when one of those monstrous LCD
TV sets goes on the fritz and it's anything other than the backlight
inverter that died.

The backlight itself is actually part of the LCD panel in most cases,
so when that dies, you need to replace the panel, which means the tv is
toast.


Often you can get to that inverter. Then if you are lucky it's the two
transistors. If not it's usually the transformer and then the catalog
chase begins.


Most of the other parts are low power, except for the panel drivers,
which themselves may be part of the panel!



Got to be careful. I've designed a HV generator with CCFL transformers
for a client last year. Guess who was the first one it bit?

The remainder of those TVs is often largely high integration. DSPs,
special video chips, memory, FPGA, ASICs. Very hard to debug because
they won't give you any technical documents, usually.

--
73, Joerg


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