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Some questions on IF transformers
I graduated from college back in the 1994, and even then we were admonished to
avoid magnetics whenever possible. Of course, these days I know better, but as a result my academic coverage of IF transformers was non-existant. I'm now trying to make up for that transgression. :-) I've done a fair amount of reading and have a good understanding on how IF transformers work, how they should be modeled, how to build them, etc. (Most of the books that address this in detail are from the 1970s or older, it seems...) I still have a few questions, though, that I'm hoping a few of the older reads could help me out on. They a 1) The really big 450kHz IF transformers you see in tube sets... why did they wind the coils in the form of "pancakes" rather than "the usual way" (single-layer coils)? Is it just a consequence of needing lots of turns (to get enough magnetizing inductance) but, for the coupling coefficient desired, finding that you'd end up with, e.g,. a foot-long tranformer if you only used a single layer? 2) I can readily see why you'd want a center-tapped primary, or a primary with, say, a tap 10% "up" as a small feedback winding, but why do you get such things as an IF transformer with 103 and 50 turns on the primary (on either side of the tap) and then 27 turns on the secondary? (E.g., http://www.mouser.com/catalog/specsheets/XC-600014.pdf ). None of my books address this, and the only thing that looks close on the web is this article: http://hem.passagen.se/communication/ifcan.html . Is his conclusion, "by tapping the transformer the Q value increases" the main reason? 3) Sticking a parallel capacitor on the primary to resonate out the magnetizing inductance makes sense to me. I'm a little less clear on parallel capacitors on both the primary and secondary -- a double-tuned arrangement. Hagen's "Radio Frequency Electronics" assigns leakage inductance to the secondary and then converts the resonating capacitor in parallel with your load resistance back into a series circuit and, voila!, you now have a series RLC circuit so clearly bandpass behavior... but this approach implies that you could just use a *series* resonating capacitor on the secondary instead. Is that correct? (I am aware that there are a handful of commonly used transformer equivalent circuit models, you can transform magnetizing or leakage inductances and losses from primary to secondary or vice versa at will, etc.) 4) Anyone have pointers to good books or articles that ideally discuss some actual design examples of the more complicated cases (weird primary turns ratios, double-tuned circuits, etc.)? -- The ones I've found so far as the simpler single-tuned case, just center-tapped, etc. Thanks a lot... I appreciate the help here! ---Joel |
Some questions on IF transformers
In article ,
Joel Koltner wrote: 2) I can readily see why you'd want a center-tapped primary, or a primary with, say, a tap 10% "up" as a small feedback winding, but why do you get such things as an IF transformer with 103 and 50 turns on the primary (on either side of the tap) and then 27 turns on the secondary? (E.g., http://www.mouser.com/catalog/specsheets/XC-600014.pdf ). None of my books address this, and the only thing that looks close on the web is this article: http://hem.passagen.se/communication/ifcan.html . Is his conclusion, "by tapping the transformer the Q value increases" the main reason? Tranformers from the 1960's vintage for bipolar transistors were tapped in strange ways. I don't remember any special use of taps on tube era stuff. 3) Sticking a parallel capacitor on the primary to resonate out the magnetizing inductance makes sense to me. I'm a little less clear on parallel capacitors on both the primary and secondary -- a double-tuned arrangement. Hagen's "Radio Frequency Electronics" assigns leakage inductance to the secondary and then converts the resonating capacitor in parallel with your load resistance back into a series circuit and, voila!, you now have a series RLC circuit so clearly bandpass behavior... but this approach implies that you could just use a *series* resonating capacitor on the secondary instead. Is that correct? (I am aware that there are a handful of commonly used transformer equivalent circuit models, you can transform magnetizing or leakage inductances and losses from primary to secondary or vice versa at will, etc.) There's a discussion older ARRL handbooks about getting broad bandwidth with dual tuned over-coupled IF transformers. 4) Anyone have pointers to good books or articles that ideally discuss some actual design examples of the more complicated cases (weird primary turns ratios, double-tuned circuits, etc.)? -- The ones I've found so far as the simpler single-tuned case, just center-tapped, etc. Digging out an copy of Terman's _Radio Engineer's Handbook_ (that I bought at a used bookstore and never got around to reading), it has a discussion of point 3 in the section on "tuned amplifiers", (which appears to be what the ARRL was cribbing from). Mark Zenier Googleproofaddress(account:mzenier provider:eskimo domain:com) |
Some questions on IF transformers
"Joel Koltner" wrote in message ... I graduated from college back in the 1994, and even then we were admonished to avoid magnetics whenever possible. Of course, these days I know better, but as a result my academic coverage of IF transformers was non-existant. I'm now trying to make up for that transgression. :-) I've done a fair amount of reading and have a good understanding on how IF transformers work, how they should be modeled, how to build them, etc. (Most of the books that address this in detail are from the 1970s or older, it seems...) I still have a few questions, though, that I'm hoping a few of the older reads could help me out on. They a [snip] 2) I can readily see why you'd want a center-tapped primary, or a primary with, say, a tap 10% "up" as a small feedback winding, but why do you get such things as an IF transformer with 103 and 50 turns on the primary (on either side of the tap) and then 27 turns on the secondary? (E.g., http://www.mouser.com/catalog/specsheets/XC-600014.pdf ). None of my books address this, and the only thing that looks close on the web is this article: http://hem.passagen.se/communication/ifcan.html . Is his conclusion, "by tapping the transformer the Q value increases" the main reason? Short answer: yes. Long answer: That IF transformer is intended for driving a stage with an input impedance of 5K. When they say the primary impedance is 20k, they mean between pins 2 and 3. 50:27 = ~ 2:1 turns ratio = ~ 4:1 impedance ratio. So you connect pin 2 to the supply and pin 3 to the collector of your transistor and it sees a load of ~ 20k, ignoring coil losses. The 180pF tuning capacitance is connected between pins 1 and 3. You could try to resonate it by connecting a much larger cap (1.7nF !) between 2 and 3 and not use the 1-2 section at all; but the smaller cap has higher stability, tighter tolerance and lower loss. The 20k and 5k impedances are dictated by the nature of bipolar transistors. The required bandwidth and IF centre frequency fix loaded Q. Dynamic impedance and loaded Q in turn determine the reactance needed at resonance. You could design an untapped 4:1 impedance ratio transformer to do the same job; but you would have difficulty achieving the required Q. |
Some questions on IF transformers
Thanks Andrew, that helps a lot!
(...I do think in the example I linked to -- http://hem.passagen.se/communication/ifcan.html -- his circuit's Q as drawn actually increases 1/(0.67^2) times rather than 1/(0.33^2) times, though; I've e-mailed the guy to ask.) ---Joel |
Some questions on IF transformers
On 02/23/2011 06:43 PM, Joel Koltner wrote:
1) The really big 450kHz IF transformers you see in tube sets... why did they wind the coils in the form of "pancakes" rather than "the usual way" (single-layer coils)? Is it just a consequence of needing lots of turns (to get enough magnetizing inductance) but, for the coupling coefficient desired, finding that you'd end up with, e.g,. a foot-long tranformer if you only used a single layer? They do this to try to keep the self-resonance of the winding up above the operating frequency. By spreading the winding out into series connected pancakes the stray capacitances have a harder time shunting large inductances. You see this kind of construction on RF chokes too. Paul Probert |
Some questions on IF transformers
"Joel Koltner" wrote 1) The really big 450kHz IF transformers you see in tube sets... why did they wind the coils in the form of "pancakes" rather than "the usual way" (single-layer coils)? Is it just a consequence of needing lots of turns (to get enough magnetizing inductance) but, for the coupling coefficient desired, finding that you'd end up with, e.g,. a foot-long tranformer if you only used a single layer? See http://www.crystal-radio.eu/enkoppelfactor.htm |
Some questions on IF transformers
"Paul Probert" wrote in message
... On 02/23/2011 06:43 PM, Joel Koltner wrote: 1) The really big 450kHz IF transformers you see in tube sets... why did they wind the coils in the form of "pancakes" rather than "the usual way"? They do this to try to keep the self-resonance of the winding up above the operating frequency. By spreading the winding out into series connected pancakes the stray capacitances have a harder time shunting large inductances. You see this kind of construction on RF chokes too. Ah, clever! One I was looking at the other day has some fancy weaving involved as well; it must have been quite an interesting machine that made them. Poking around You Tube some I see that winding single-layer (no fancy waving) coils is quite doable at home (the Tesla coil guys are quite into it). It's pretty slick: http://www.youtube.com/watch?v=N3N-tw6OEXw . Thanks for the help, ---Joel |
Some questions on IF transformers
"John J" wrote in message
... See http://www.crystal-radio.eu/enkoppelfactor.htm Thanks John. What stymies me about the double-tuned transformer is this: If you look at Hagen's exaplanation for how they can be modeled -- I've stuck a scan he http://koltner.com/Hagen.png -- he's modeling it as the primary's parallel capacitor is resonating with the magnetizing inductance of the IFT and the secondary's parallel capacitor is resonating with the leakage inductance... and this is then made more obvious if you use the high-Q approximation and transform a parallel RC circuit into a series RC circuit. But if that's the case... doesn't it seem as though the most straightforward way to use an IFT would be to have a parallel capacitor on the primary and a *series* capacitor on the secondary? I realize that you can move impedances from one side of an IFT to another and change the equivalent circuit model and so on and present numerous different "views" that all end up with the same correct mathematical behavior to model what are really just two coupled inductors, but still... does anyone using a series resonating capacitor on their secondaries? ---Joel |
Some questions on IF transformers
Answering myself he
"Joel Koltner" wrote in message ... does anyone using a series resonating capacitor on their secondaries? Googol books provides some pages from the "Electromagnetic Compatibility Handbook" by Kenneth Kaiser (http://books.google.com/books?id=nZz...9&lpg=RA1-PA19) and states: "There are four different configurations for the double-tuned transformer based on the positions of the capacitors on the primary and secondary sides. For example, one capacitor can be in series with the primary winding, whereas another capacitor can be in parallel with the secondary winding. A few reasons why one configuration is selected over another will be discussed after a few circuits are analyzed." ....and so on... This is Good To Know. ---Joel |
Some questions on IF transformers
"Joel Koltner" wrote What stymies me about the double-tuned transformer is this: If you look at Hagen's exaplanation for how they can be modeled -- I've stuck a scan he http://koltner.com/Hagen.png -- he's modeling it as the primary's parallel capacitor is resonating with the magnetizing inductance of the IFT and the secondary's parallel capacitor is resonating with the leakage inductance... and this is then made more obvious if you use the high-Q approximation and transform a parallel RC circuit into a series RC circuit. But if that's the case... doesn't it seem as though the most straightforward way to use an IFT would be to have a parallel capacitor on the primary and a *series* capacitor on the secondary? I realize that you can move impedances from one side of an IFT to another and change the equivalent circuit model and so on and present numerous different "views" that all end up with the same correct mathematical behavior to model what are really just two coupled inductors, but still... does anyone using a series resonating capacitor on their secondaries? If you use a capacitor in series with the winding to create series resonant circuit, then the impedance at resonance will be low. For a tube IF, you really want high impedances at resonance. In the plate circuit this is to minimise current draw. The grid input of the preceeding stage is high impedance and is voltage driven, therefore a parallel tuned circuit is ideal. So hence the use of dual parallel tuned circuits. |
Some questions on IF transformers
"John J" wrote What stymies me about the double-tuned transformer is this: If you look at Hagen's exaplanation for how they can be modeled -- I've stuck a scan he http://koltner.com/Hagen.png -- he's modeling it as the primary's parallel capacitor is resonating with the magnetizing inductance of the IFT and the secondary's parallel capacitor is resonating with the leakage inductance... and this is then made more obvious if you use the high-Q approximation and transform a parallel RC circuit into a series RC circuit. But if that's the case... doesn't it seem as though the most straightforward way to use an IFT would be to have a parallel capacitor on the primary and a *series* capacitor on the secondary? I realize that you can move impedances from one side of an IFT to another and change the equivalent circuit model and so on and present numerous different "views" that all end up with the same correct mathematical behavior to model what are really just two coupled inductors, but still... does anyone using a series resonating capacitor on their secondaries? If you use a capacitor in series with the winding to create series resonant circuit, then the impedance at resonance will be low. For a tube IF, you really want high impedances at resonance. In the plate circuit this is to minimise current draw. The grid input of the preceeding stage is high impedance and is voltage driven, therefore a parallel tuned circuit is ideal. So hence the use of dual parallel tuned circuits. I should have added If you want to see an application for series tuned curcuits, although not in a IF application, have a look at the base circuit of almost any VHF single ended RF power amplifier using a bipolar transistor. The input impedance of such amps is low hence the appropriate use of a series tuned circuit. |
Some questions on IF transformers
On Wed, 23 Feb 2011 16:43:10 -0800, Joel Koltner wrote:
I graduated from college back in the 1994, and even then we were admonished to avoid magnetics whenever possible. Of course, these days I know better, but as a result my academic coverage of IF transformers was non-existant. I'm now trying to make up for that transgression. :-) I've done a fair amount of reading and have a good understanding on how IF transformers work, how they should be modeled, how to build them, etc. (Most of the books that address this in detail are from the 1970s or older, it seems...) I still have a few questions, though, that I'm hoping a few of the older reads could help me out on. They a 1) The really big 450kHz IF transformers you see in tube sets... why did they wind the coils in the form of "pancakes" rather than "the usual way" (single-layer coils)? Is it just a consequence of needing lots of turns (to get enough magnetizing inductance) but, for the coupling coefficient desired, finding that you'd end up with, e.g,. a foot-long tranformer if you only used a single layer? Googling "Pi-wound coil" may help. It was to reduce shunt capacitance, as mentioned. 2) I can readily see why you'd want a center-tapped primary, or a primary with, say, a tap 10% "up" as a small feedback winding, but why do you get such things as an IF transformer with 103 and 50 turns on the primary (on either side of the tap) and then 27 turns on the secondary? (E.g., http://www.mouser.com/catalog/specsheets/XC-600014.pdf ). None of my books address this, and the only thing that looks close on the web is this article: http://hem.passagen.se/communication/ifcan.html . Is his conclusion, "by tapping the transformer the Q value increases" the main reason? 3) Sticking a parallel capacitor on the primary to resonate out the magnetizing inductance makes sense to me. I'm a little less clear on parallel capacitors on both the primary and secondary -- a double-tuned arrangement. Hagen's "Radio Frequency Electronics" assigns leakage inductance to the secondary and then converts the resonating capacitor in parallel with your load resistance back into a series circuit and, voila!, you now have a series RLC circuit so clearly bandpass behavior... but this approach implies that you could just use a *series* resonating capacitor on the secondary instead. Is that correct? (I am aware that there are a handful of commonly used transformer equivalent circuit models, you can transform magnetizing or leakage inductances and losses from primary to secondary or vice versa at will, etc.) Are you talking transistor IF transformers, with one slug each, or tube- type, with two? Two-slug IF transformers, with lightly coupled and independently tuned coils, gave you two filter sections in one can. 4) Anyone have pointers to good books or articles that ideally discuss some actual design examples of the more complicated cases (weird primary turns ratios, double-tuned circuits, etc.)? -- The ones I've found so far as the simpler single-tuned case, just center-tapped, etc. Old radio texts. If you still get up to Portland from time to time, dig through Powell's Technical books. What are you trying to do? There's good reason for not wanting to have a circuit with a bazillion tweaks that all have to be right for the thing to be in tune. -- http://www.wescottdesign.com |
Some questions on IF transformers
Hi Tim,
"Tim Wescott" wrote in message ... Are you talking transistor IF transformers, with one slug each, or tube- type, with two? One slug each. I hadn't remembered two two-slug types, but now that I think about it, I think I have seen them. Old radio texts. If you still get up to Portland from time to time, dig through Powell's Technical books. Good idea, will do. What are you trying to do? There's good reason for not wanting to have a circuit with a bazillion tweaks that all have to be right for the thing to be in tune. Yeah, although it's kinda a sad commentary that many an "FM receiver" today doesn't have a tuned front end and, as such, actually performs rather wose than radios from 30 years ago now, you know? As for what I'm trying to do... mostly just fully understand how the cheap little transistor radios they made up until a decade or so ago operated; I sure couldn't have designed one at the point I graduated from college, and these days I finally feel as though I'd have a decent shot at it. (On the other hand, I did feel I could have designed a 6502 when I graduated from college, and then some fancier superscalar processor by the time I finished grad school -- so it's not like I didn't get anything out of it.) (On the other hand, I *have* designed various radio transmitters and receivers that work well, they were just done more at the MMIC/IC/MiniCircuits-parts level rather than the "discrete transistor/coupled coil" level -- you know, the kind of designs industry will actually *pay* you to do. :-) You probably don't do many PID loops with op-amps anymore I expect?) Thanks for the help, ---Joel |
Some questions on IF transformers
On Mon, 28 Feb 2011 11:41:15 -0800, Joel Koltner wrote:
Hi Tim, "Tim Wescott" wrote in message ... Are you talking transistor IF transformers, with one slug each, or tube- type, with two? One slug each. I hadn't remembered two two-slug types, but now that I think about it, I think I have seen them. Old radio texts. If you still get up to Portland from time to time, dig through Powell's Technical books. Good idea, will do. What are you trying to do? There's good reason for not wanting to have a circuit with a bazillion tweaks that all have to be right for the thing to be in tune. Yeah, although it's kinda a sad commentary that many an "FM receiver" today doesn't have a tuned front end and, as such, actually performs rather wose than radios from 30 years ago now, you know? As for what I'm trying to do... mostly just fully understand how the cheap little transistor radios they made up until a decade or so ago operated; I sure couldn't have designed one at the point I graduated from college, and these days I finally feel as though I'd have a decent shot at it. (On the other hand, I did feel I could have designed a 6502 when I graduated from college, and then some fancier superscalar processor by the time I finished grad school -- so it's not like I didn't get anything out of it.) (On the other hand, I *have* designed various radio transmitters and receivers that work well, they were just done more at the MMIC/IC/MiniCircuits-parts level rather than the "discrete transistor/coupled coil" level -- you know, the kind of designs industry will actually *pay* you to do. :-) You probably don't do many PID loops with op-amps anymore I expect?) Does Mouser still sell them? The point of the IF transformer was twofold: to provide selectivity, and to give a good impedance match between stages. I think there must have been a standard receiver design, as there just seemed to be one choice for each coil -- this in spite of the fact that as soon as you start juggling feedback and/or standing currents, you change the impedances, and therefor the required transformer. I think if I were going to design a broadcast-band receiver, I wouldn't just re-do the old schematic from 1960 -- I'd start from a clean sheet of paper, and see where I could go from there. (Actually, I think the first thing that'd go onto that clean sheet of paper would be an ADC -- I'm a luddite in a lot of ways, but not in how I'd like to see a receiver laid out). -- http://www.wescottdesign.com |
Some questions on IF transformers
"Tim Wescott" wrote in message
... Does Mouser still sell them? Somewhat surprisingly, yes, they do. (Although of the many hundreds they have listed in their system, it's only something like a couple dozen they actually have stock of.) The point of the IF transformer was twofold: to provide selectivity, and to give a good impedance match between stages. I think there must have been a standard receiver design, as there just seemed to be one choice for each coil -- this in spite of the fact that as soon as you start juggling feedback and/or standing currents, you change the impedances, and therefor the required transformer. Agreed -- and I additionally suspect that many people who made those receivers didn't necessarily understand the design itself that well. I.e., if it basically worked and wasn't clearly deaf, it became a product -- few if any AM/FM receivers found on the shelves of, e.g., Sears listed things like their sensitivity, adjacent channel rejection, etc. (From the flip side, though, I suppose that's one of the things the FCC did: Coordinated frequencies and power levels such that just about any radio would work "reasonably" well; it's a very different market from, say, amateur radio where there's little or no coordination of these parameters and the customer may very well want to try to listen to some QRP station on 14.15MHz while there's some big gun blasting away on 14.14MHz...) I think if I were going to design a broadcast-band receiver, I wouldn't just re-do the old schematic from 1960 -- I'd start from a clean sheet of paper, and see where I could go from there. I agree insofar as the actual design goes, but I like to study these older technologies because I think it's all too easy to not realize just how good the performance of some of the old designs were (for your new design you'd like to start with specs that are hopefully some improvement or at least as good as the old ones...), and also because a lot of the same *techniques* can be applied to modern designs just as well as they could to old ones (e.g., varactor tuning is just an evolution of mechanical tuning, neutralization applies just as much to BJTs as it does to tubes, etc.). (Actually, I think the first thing that'd go onto that clean sheet of paper would be an ADC -- I'm a luddite in a lot of ways, but not in how I'd like to see a receiver laid out). That works, but consider that if you digitize the entire broadcast FM band at once (all 20MHz of it), compared to a $20 superhet receiver: -- Your weak signal sensitivity may be worse, since your dynamic range is spread across the entire band rather than just what'll fit through an IF filter. -- You'll likely suck rather more power from a battery. -- It'll probably cost more. -- For the channels you can receive well, you'll have infinitely more options on being able to reduce noise, change your audio bandwidth, recovery stereo, decode RDS, an so on. :-) ---Joel |
Some questions on IF transformers
On Thu, 03 Mar 2011 10:15:42 -0800, Joel Koltner wrote:
"Tim Wescott" wrote in message ... Does Mouser still sell them? Somewhat surprisingly, yes, they do. (Although of the many hundreds they have listed in their system, it's only something like a couple dozen they actually have stock of.) The point of the IF transformer was twofold: to provide selectivity, and to give a good impedance match between stages. I think there must have been a standard receiver design, as there just seemed to be one choice for each coil -- this in spite of the fact that as soon as you start juggling feedback and/or standing currents, you change the impedances, and therefor the required transformer. Agreed -- and I additionally suspect that many people who made those receivers didn't necessarily understand the design itself that well. I.e., if it basically worked and wasn't clearly deaf, it became a product -- few if any AM/FM receivers found on the shelves of, e.g., Sears listed things like their sensitivity, adjacent channel rejection, etc. (From the flip side, though, I suppose that's one of the things the FCC did: Coordinated frequencies and power levels such that just about any radio would work "reasonably" well; In fact, they did: if you pay attention to the analog TV channels and the radio channels in any one market, you'll find that they're spaced apart by at least one 'dead' channel, while those 'dead' channels are 'live' in adjoining broadcast areas. For instance, in Portland, Oregon the TV channels were 2, 6, 8, 10 and 12, while Salem got the odd-numbers. it's a very different market from, say, amateur radio where there's little or no coordination of these parameters and the customer may very well want to try to listen to some QRP station on 14.15MHz while there's some big gun blasting away on 14.14MHz...) A different problem, too: broadcast implies a few transmitters and lots of receivers, so you hold down system costs by skewing the requirements very heavily toward cheap receivers, even at the cost of efficient bandwidth usage. Contrast that with pre-broadcast satellite TV, where you save some bucks in the satellites, at the cost of needing big dishes and sensitive receivers. That's OK, because the dishes are few (before they started getting into the hands of the consumers). Then look at the direct-to- consumer satellite systems, where the dish is just two feet across, and you have to assume that the satellite is way more expensive. I think if I were going to design a broadcast-band receiver, I wouldn't just re-do the old schematic from 1960 -- I'd start from a clean sheet of paper, and see where I could go from there. I agree insofar as the actual design goes, but I like to study these older technologies because I think it's all too easy to not realize just how good the performance of some of the old designs were (for your new design you'd like to start with specs that are hopefully some improvement or at least as good as the old ones...), and also because a lot of the same *techniques* can be applied to modern designs just as well as they could to old ones (e.g., varactor tuning is just an evolution of mechanical tuning, neutralization applies just as much to BJTs as it does to tubes, etc.). True, but you need to know where the old techniques aren't going to serve you well (e.g. the passives involved in neutralizing a transistor stage to get a few more dB gain cost more than another stage). (Actually, I think the first thing that'd go onto that clean sheet of paper would be an ADC -- I'm a luddite in a lot of ways, but not in how I'd like to see a receiver laid out). That works, but consider that if you digitize the entire broadcast FM band at once (all 20MHz of it), compared to a $20 superhet receiver: -- Your weak signal sensitivity may be worse, since your dynamic range is spread across the entire band rather than just what'll fit through an IF filter. -- You'll likely suck rather more power from a battery. -- It'll probably cost more. -- For the channels you can receive well, you'll have infinitely more options on being able to reduce noise, change your audio bandwidth, recovery stereo, decode RDS, an so on. :-) Good point. But getting things through an IF filter, _then_ going into an ADC isn't a bad thing, unless you're trying for the absolute minimum of power and circuit cost. -- http://www.wescottdesign.com |
Some questions on IF transformers
On Feb 25, 1:44*pm, "Joel Koltner"
wrote: "Paul Probert" wrote in message ... On 02/23/2011 06:43 PM, Joel Koltner wrote: 1) The really big 450kHz IF transformers you see in tube sets... why did they wind the coils in the form of "pancakes" rather than "the usual way"? They do this to try to keep the self-resonance of the winding up above the operating frequency. By spreading the winding out into series connected pancakes the stray capacitances have a harder time shunting large inductances. You see this kind of construction on RF chokes too. Ah, clever! One I was looking at the other day has some fancy weaving involved as well; it must have been quite an interesting machine that made them. Poking around You Tube some I see that winding single-layer (no fancy waving) coils is quite doable at home (the Tesla coil guys are quite into it). * It's pretty slick:http://www.youtube.com/watch?v=N3N-tw6OEXw. Thanks for the help, ---Joel Back as far as the 70's hand operated machines could be purchase for winding coils. I think I remember seeing them in my old Allied Electronics catalog. Jimmie |
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