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vr tube replacement
I want to replace the vr 0A3 tube used in the bias circuit of a 6146B
amp with a 75V zener string. Can I just directly replace the tube with the diodes or will I need to make other modifications to the circuit? Jimmie |
vr tube replacement
On 05/29/2011 08:23 AM, JIMMIE wrote:
I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or will I need to make other modifications to the circuit? Jimmie If you use diodes rated at the same current as the 0A3 (40ma) then it should be a direct replacement, at least for a voltage regulator application. |
vr tube replacement
On 05/29/2011 08:23 AM, JIMMIE wrote:
I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or will I need to make other modifications to the circuit? Jimmie Forgot one thing, with zeners the CATHODE of the diode is wired to the tube ANODE and visa versa (zeners work in the REVERSE mode!). |
vr tube replacement
On May 29, 8:23*am, JIMMIE wrote:
I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or *will I need to make other modifications to the circuit? Jimmie Typical OA3 is idling with between 5 and 40mA of current flowing through it, so make sure the zener string can dissipate the power. (75V * 0.040A = 3 watts worst case, but I'd expect less idle current in a grid bias regulator.). If this is a major redesign you might want to use a solid state series pass regulator (e.g. TL783 or the like) and probably get rid of that old wirewound pot in the bias circuit. 0A3's are not unobtanium, rare, or expensive. I kinda like seeing VR tubes around the PA, nice purple/pink glow dims and brightens as I key, and if they're not glowing then something's wrong. |
vr tube replacement
On 05/29/2011 10:59 AM, Tim Shoppa wrote:
On May 29, 8:23 am, wrote: I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or will I need to make other modifications to the circuit? Jimmie Typical OA3 is idling with between 5 and 40mA of current flowing through it, so make sure the zener string can dissipate the power. (75V * 0.040A = 3 watts worst case, but I'd expect less idle current in a grid bias regulator.). If this is a major redesign you might want to use a solid state series pass regulator (e.g. TL783 or the like) and probably get rid of that old wirewound pot in the bias circuit. 0A3's are not unobtanium, rare, or expensive. I kinda like seeing VR tubes around the PA, nice purple/pink glow dims and brightens as I key, and if they're not glowing then something's wrong. The OA3 glows a bright orange since at 75 volts it would be using a pure Neon gas mixture. The other tubes in the series add some Argon, with the 0D3/VR150 being pure Argon. Argon glows blue to purple so the 0B3 and 0C3 tubes glow with a color somewhere in between orange and purple. |
vr tube replacement
On May 29, 10:59*am, Tim Shoppa wrote:
On May 29, 8:23*am, JIMMIE wrote: I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or *will I need to make other modifications to the circuit? Jimmie Typical OA3 is idling with between 5 and 40mA of current flowing through it, so make sure the zener string can dissipate the power. (75V * 0.040A = 3 watts worst case, but I'd expect less idle current in a grid bias regulator.). If this is a major redesign you might want to use a solid state series pass regulator (e.g. TL783 or the like) and probably get rid of that old wirewound pot in the bias circuit. 0A3's are not unobtanium, rare, or expensive. I kinda like seeing VR tubes around the PA, nice purple/pink glow dims and brightens as I key, and if they're not glowing then something's wrong. It draws about 30ma calculated by measuring the voltage drop across the series dropping resistor. Once in a while it arcs, I think. I tried another tube and that seemed to fix it for a while but it started up again. There is a posssibility this is not the problem but for now it seems most likely. If I can easily replace it with a zener string I could be more sure that it is or isnt the cause. Plan for now is to put 5 15V 1 watt zeners on a tube base I can plug into the existing socket and see what happens. If that is the cause I will readily invest in another tube because I think they look cool too. Jimmie Jimmie |
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vr tube replacement
"JIMMIE" wrote in message ... I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or will I need to make other modifications to the circuit? Jimmie Don't know if I read all the responses, but I hope someone explained the need to provide a series current limiting resistor in the zener string. Something that would keep the no load current up near the top of the zener's operating range would be good. Old Chief Lynn, W7LTQ |
vr tube replacement
On May 30, 7:20*pm, "coffelt2" wrote:
"JIMMIE" wrote in message ... I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or *will I need to make other modifications to the circuit? Jimmie Don't know if I read all the responses, but I hope someone explained the need to provide a series current limiting resistor in the zener string. Something that would keep the no load current up near the top of the zener's operating range would be good. Old Chief Lynn, W7LTQ Hey OM: I take a DC supply from the filament voltage and use that to power a programmable zener TL431. and use a FET to replace the OA3 driven by the TL431. I've replaced OA2's this way, all it takes is three 1/2 watt resistors to set the voltage. 73 OM de n8zu |
vr tube replacement
On May 30, 7:20*pm, "coffelt2" wrote:
"JIMMIE" wrote in message ... I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or *will I need to make other modifications to the circuit? Jimmie Don't know if I read all the responses, but I hope someone explained the need to provide a series current limiting resistor in the zener string. Something that would keep the no load current up near the top of the zener's operating range would be good. Old Chief Lynn, W7LTQ Hey OM: That resistor is part of the OA3 circuit. All you need is noisy zeners that can handle the current. You would need 3 watts worth of zeners. Three 25 volt 1 watt zeners, or five 15 volt 1 watt would give you more head room. Or 15, 5 volt 1/2 watt zeners, or 1/4 watt. Put 15 SMD 5volt 1/4 watt zeners between the 2 pins on an octal plug, pin 2 connect the anode of the zener string and pin 5 connect the cathode of the zener string. If you are lucky you can find a 5 watt 75 volt zener 73 OM de n8zu |
vr tube replacement
"raypsi" wrote in message ... On May 30, 7:20 pm, "coffelt2" wrote: "JIMMIE" wrote in message ... I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or will I need to make other modifications to the circuit? Jimmie Don't know if I read all the responses, but I hope someone explained the need to provide a series current limiting resistor in the zener string. Something that would keep the no load current up near the top of the zener's operating range would be good. Old Chief Lynn, W7LTQ Hey OM: That resistor is part of the OA3 circuit. All you need is noisy zeners that can handle the current. You would need 3 watts worth of zeners. Three 25 volt 1 watt zeners, or five 15 volt 1 watt would give you more head room. Or 15, 5 volt 1/2 watt zeners, or 1/4 watt. Put 15 SMD 5volt 1/4 watt zeners between the 2 pins on an octal plug, pin 2 connect the anode of the zener string and pin 5 connect the cathode of the zener string. If you are lucky you can find a 5 watt 75 volt zener 73 OM de n8zu GE raypsi, Wow, what happens when one is asleep! "programmable zener TL431?" One of the hundreds of devices that have slipped under my radar! Is it as noisy in operation as just a few zeners? My experiences as are no doubt yours too, are that solid state devices inserted into vacuum tube perfected circuits just add to the noise generated by computers, cell phones, switching power supplies etc. Do you then need two of those little stinkers (TL431) to come up with drive for series FET? (shooting for 75 or so volts, I take it) (or am I too old to understand solid state?) TU RAYPSI W7LTQ |
vr tube replacement
coffelt2 wrote:
"raypsi" wrote in message ... On May 30, 7:20 pm, "coffelt2" wrote: "JIMMIE" wrote in message ... I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or will I need to make other modifications to the circuit? Jimmie Don't know if I read all the responses, but I hope someone explained the need to provide a series current limiting resistor in the zener string. Something that would keep the no load current up near the top of the zener's operating range would be good. Old Chief Lynn, W7LTQ Hey OM: That resistor is part of the OA3 circuit. All you need is noisy zeners that can handle the current. You would need 3 watts worth of zeners. Three 25 volt 1 watt zeners, or five 15 volt 1 watt would give you more head room. Or 15, 5 volt 1/2 watt zeners, or 1/4 watt. Put 15 SMD 5volt 1/4 watt zeners between the 2 pins on an octal plug, pin 2 connect the anode of the zener string and pin 5 connect the cathode of the zener string. If you are lucky you can find a 5 watt 75 volt zener 73 OM de n8zu GE raypsi, Wow, what happens when one is asleep! "programmable zener TL431?" One of the hundreds of devices that have slipped under my radar! Is it as noisy in operation as just a few zeners? My experiences as are no doubt yours too, are that solid state devices inserted into vacuum tube perfected circuits just add to the noise generated by computers, cell phones, switching power supplies etc. Do you then need two of those little stinkers (TL431) to come up with drive for series FET? (shooting for 75 or so volts, I take it) (or am I too old to understand solid state?) TU RAYPSI W7LTQ Mouser stocks a 75V, 5W zener (http://www.mouser.com/ProductDetail/...miO99TtxueA%3d) that should do the job. Cheap at $0.36 each. http://www.mouser.com You can also download the datasheet from that page. -- David dgminala at mediacombb dot net |
vr tube replacement
On May 31, 1:10*am, "coffelt2" wrote:
"raypsi" wrote in message ... On May 30, 7:20 pm, "coffelt2" wrote: "JIMMIE" wrote in message .... I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or will I need to make other modifications to the circuit? Jimmie Don't know if I read all the responses, but I hope someone explained the need to provide a series current limiting resistor in the zener string. Something that would keep the no load current up near the top of the zener's operating range would be good. Old Chief Lynn, W7LTQ Hey OM: That resistor is part of the OA3 circuit. All you need is noisy zeners that can handle the current. You would need 3 watts worth of zeners. Three 25 volt 1 watt zeners, or five 15 volt 1 watt would give you more head room. Or 15, 5 volt 1/2 watt zeners, or 1/4 watt. Put 15 SMD 5volt 1/4 watt zeners between the 2 pins on an octal plug, pin 2 connect the anode of the zener string and pin 5 connect the cathode of the zener string. If you are lucky you can find a 5 watt 75 volt zener 73 OM de n8zu GE raypsi, * * *Wow, what happens when one is asleep! "programmable zener TL431?" One of the hundreds of devices that have slipped under my radar! * * *Is it as noisy in operation as just a few zeners? * * *My experiences as are no doubt yours too, are that solid state devices inserted into vacuum tube perfected circuits just add to the noise generated by computers, cell phones, switching power supplies etc. * * *Do you then need two of those little stinkers (TL431) to come up with drive for series FET? (shooting for 75 or so volts, I take it) (or am I too old to understand solid state?) TU RAYPSI W7LTQ Hey OT: I used a programmable zener TL431 in an SMD package because in SMD they were 1%. Then I just use the math to figure the resistors to program it to the voltage for an OA2. I've replaced OA2's in 3 of my EICO 753's, along with the Zeners they use in the VFO, with TL431's. To wit all the TL431 is, is an 60db op amp with an internal temp stabilized zener. Without temp stabilization a straight zener will drift all over the place, with temp changes, I've seen 15 volt zeners go down to 12 volts when heated up. So that string of 5 zeners would get down to 60 volts when things get hot. And as far as noise goes you can't use negative feedback in a zener. The noise goes back into the input of a TL431 and gets canceled out. You could let it go and just like a zener it would make a great noise bridge source. The main issue is temperature compensation, a zener will go down in voltage when heated up, so if you use a zener you best put it in a temp controlled oven. And you can use a TL431 to control the temp. of that oven. 73 OT de n8zu |
vr tube replacement
On May 29, 2:15*pm, JIMMIE wrote:
On May 29, 10:59*am, wrote: On May 29, 8:23*am, JIMMIE wrote: I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or *will I need to make other modifications to the circuit? Jimmie Typical OA3 is idling with between 5 and 40mA of current flowing through it, so make sure the zener string can dissipate the power. (75V * 0.040A = 3 watts worst case, but I'd expect less idle current in a grid bias regulator.). If this is a major redesign you might want to use a solid state series pass regulator (e.g. TL783 or the like) and probably get rid of that old wirewound pot in the bias circuit. 0A3's are not unobtanium, rare, or expensive. I kinda like seeing VR tubes around the PA, nice purple/pink glow dims and brightens as I key, and if they're not glowing then something's wrong. It draws about 30ma calculated by measuring the voltage drop across the series dropping resistor. Once in a while it arcs, I think. I tried another tube and that seemed to fix it for a while but it started up again. There is a posssibility this is not the problem but for now it seems most likely. If I can easily replace it with a zener string I could be more sure that it is or isnt the cause. Plan for now is to put 5 15V 1 watt zeners on a tube base I can plug into the existing socket and see what happens. If that is the cause I will readily invest in another tube because I think they look cool too. During transmission (modulation peaks?) the VR tube glow intensity will change and even shift pattern from one part of the tube to others with some hysteresis. This is normal. Arcing is not normal. But note that the glow and shadows might show some structure (kinda shadows and shadow edges) shifting as the current through the VR tube changes and maybe you suspect that is arcing? Tim. |
vr tube replacement
On Jun 1, 2:54*pm, Tim Shoppa wrote:
On May 29, 2:15*pm, JIMMIE wrote: On May 29, 10:59*am, wrote: On May 29, 8:23*am, JIMMIE wrote: I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or *will I need to make other modifications to the circuit? Jimmie Typical OA3 is idling with between 5 and 40mA of current flowing through it, so make sure the zener string can dissipate the power. (75V * 0.040A = 3 watts worst case, but I'd expect less idle current in a grid bias regulator.). If this is a major redesign you might want to use a solid state series pass regulator (e.g. TL783 or the like) and probably get rid of that old wirewound pot in the bias circuit. 0A3's are not unobtanium, rare, or expensive. I kinda like seeing VR tubes around the PA, nice purple/pink glow dims and brightens as I key, and if they're not glowing then something's wrong. It draws about 30ma calculated by measuring the voltage drop across the series dropping resistor. Once in a while it arcs, I think. I tried another tube and that seemed to fix it for a while but it started up again. There is a posssibility this is not the problem but for now it seems most likely. If I can easily replace it with a zener string I could be more sure that it is or isnt the cause. Plan for now is to put 5 15V 1 watt zeners on a tube base I can plug into the existing socket and see what happens. If that is the cause I will readily invest in another tube because I think they look cool too. During transmission (modulation peaks?) the VR tube glow intensity will change and even shift pattern from one part of the tube to others with some hysteresis. This is normal. Arcing is not normal. But note that the glow and shadows might show some structure (kinda shadows and shadow edges) shifting as the current through the VR tube changes and maybe you suspect that is arcing? Tim.- Hide quoted text - - Show quoted text - I put a neon bulb across the dropping resistor, well across a piece of the dropping resistor. I used a photo transistor to couple to my counter. Over a 12 hour peiod I got 10 to 15 hits. With the Zeners in place I havent had any.. First noticed the problem when the plate current meter on my amp went from 0 to full scale just setting on the bench. Bias supply is set up so unless the amp is keyed it has the full -75V on the grids cutting the amp off when keyed it drops to about -45. When I caught it on my storage scope it was about -18v. I like the VR tubes too, now that I am more certain thats whats causing the problem I dont mind ordering a couple more VR tubes. Before I order new ones I am thinking of trying the same monitoring setup again with the tube in place but this time changing the bias adjust pot. That would be the only thing I havent checked. I hate intermittent problems like this. Jimmie |
vr tube replacement
On May 29, 8:23*am, JIMMIE wrote:
I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or *will I need to make other modifications to the circuit? Jimmie Thanks all, problem turned out not to be the tube. still not absolutely sure but it was either the bias pot or a cap. I'm fairly certain I changed out the cap about a year ago so best guess is the pot. What I am thinking was happening is the pot was opening up sending its share of the current through the tube overloading it with about 90 ma of current causing the tube to arc. Should have just shotgunned the circuit from the beginning. Jimmie |
vr tube replacement
On Jun 4, 4:11*pm, JIMMIE wrote:
On May 29, 8:23*am, JIMMIE wrote: I want to replace the vr 0A3 tube used in the bias circuit of a 6146B amp with a 75V zener string. Can I just directly replace the tube with the diodes or *will I need to make other modifications to the circuit? Jimmie Thanks all, problem turned out not to be the tube. still not absolutely sure but *it was either the bias pot or a cap. I'm fairly certain I changed out the cap about a year ago so best guess is the pot. What I am thinking was happening is the pot was opening up sending its share of the current through the tube overloading it with about 90 ma of current causing the tube to arc. Should have just shotgunned the circuit from the beginning. Jimmie hey OM The dead give away should have been the series resistor to that OA3 heating up big time since P=I^2R the current doubled, the power quadrupled that resistor would have could have let its' smoke out. 73 OT de n8zu |
vr tube replacement
On 06/04/2011 10:07 PM, raypsi wrote:
hey OM The dead give away should have been the series resistor to that OA3 heating up big time since P=I^2R the current doubled, the power quadrupled that resistor would have could have let its' smoke out. 73 OT de n8zu Unless the original designer was paranoid enough to use an over sized resistor in the first place. Back when I first started out in ham radio building with tubes I was guilty of using a 50W resistor in a 5-10 watt circuit. (half because I got the 50W part cheap and half because I knew that I didn't quite know what I was doing and wanted to be safe). |
vr tube replacement
On Jun 5, 12:16*pm, Kenneth Scharf wrote:
On 06/04/2011 10:07 PM, raypsi wrote: hey OM The dead give away should have been *the series resistor to that OA3 heating up big time since P=I^2R the current doubled, the power quadrupled that resistor would have could have let its' smoke *out. 73 OT de n8zu Unless the original designer was paranoid enough to use an over sized resistor in the first place. *Back when I first started out in ham radio building with tubes I was guilty of using a 50W resistor in a 5-10 watt circuit. *(half because I got the 50W part cheap and half because I knew that I didn't quite know what I was doing and wanted to be safe). In my case problem was only momentary, maybe a second sometimes going days without doing it sometimes 3 or 4 times in a couple of minutes. For a long time I was convinced it was in the amp instead of the power supply because I once disconnected the power supply from the amp and it ran continuously for a few weeks without failing. This turned out to be just bad luck. Fortunately I am on the air about as sporadically as the amp was failing. There is no telling how many times it failed while I was using it and I just didn't notice. Jimmie |
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