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-   -   How is battery capacity calculated? (https://www.radiobanter.com/homebrew/21030-how-battery-capacity-calculated.html)

Tom Bruhns August 19th 03 07:36 PM

"Bruce W.1" wrote in message ...


I found a good way to measure the capacity of a single cell. This Radio
Shack multimeter:
http://www.radioshack.com/product.as...%5Fid=22%2D812

It logs voltage (or current) and its software can output the log to a
text file. Now all I have to to is write a little computer program to
calculate the capacity.


I have a similar meter that seems pretty accurate, and because the
voltage is around half of one of the full-scale ranges, you don't
sacrifice much because of poor resolution (as you would at, say,
2.1V).

An easier way (for those of us who don't want to deal with programming
access to the info) than writing a program is just to import the text
file to a spreadsheet. You then have a column of voltages at uniform
time intervals. If you know the discharge resistance (load
resistance), then I=V/R and you can make a column of that value. The
power at each interval is just V*I -- or just go to that directly as
V^2/R. Then the total energy is the integral of the power over
time...in watt-seconds, just the sum of the power column, if your time
interval is one second. Divide by 3600 seconds/hour to get
watt-hours. Sum the amps column to get amp-seconds and divide by 3600
to get amp-hours.

I've done exactly this sort of thing with my RS-232-interface
voltmeter. Works fine.

Cheers,
Tom

Roy Lewallen August 19th 03 10:53 PM

Now, that looks like a handy little gadget. Thanks for bringing it to
our attention. Should do the job, all right.

Roy Lewallen, W7EL

Bruce W.1 wrote:
Thanks Roy.

I found a good way to measure the capacity of a single cell. This Radio
Shack multimeter:
http://www.radioshack.com/product.as...%5Fid=22%2D812

It logs voltage (or current) and its software can output the log to a
text file. Now all I have to to is write a little computer program to
calculate the capacity.



Roy Lewallen August 19th 03 10:53 PM

Now, that looks like a handy little gadget. Thanks for bringing it to
our attention. Should do the job, all right.

Roy Lewallen, W7EL

Bruce W.1 wrote:
Thanks Roy.

I found a good way to measure the capacity of a single cell. This Radio
Shack multimeter:
http://www.radioshack.com/product.as...%5Fid=22%2D812

It logs voltage (or current) and its software can output the log to a
text file. Now all I have to to is write a little computer program to
calculate the capacity.



budgie August 20th 03 01:54 AM

On 19 Aug 2003 11:36:37 -0700, (Tom Bruhns) wrote:

"Bruce W.1" wrote in message ...


I found a good way to measure the capacity of a single cell. This Radio
Shack multimeter:
http://www.radioshack.com/product.as...%5Fid=22%2D812

It logs voltage (or current) and its software can output the log to a
text file. Now all I have to to is write a little computer program to
calculate the capacity.


I have a similar meter that seems pretty accurate, and because the
voltage is around half of one of the full-scale ranges, you don't
sacrifice much because of poor resolution (as you would at, say,
2.1V).

An easier way (for those of us who don't want to deal with programming
access to the info) than writing a program is just to import the text
file to a spreadsheet. You then have a column of voltages at uniform
time intervals. If you know the discharge resistance (load
resistance), then I=V/R and you can make a column of that value. The
power at each interval is just V*I -- or just go to that directly as
V^2/R. Then the total energy is the integral of the power over
time...in watt-seconds, just the sum of the power column, if your time
interval is one second. Divide by 3600 seconds/hour to get
watt-hours. Sum the amps column to get amp-seconds and divide by 3600
to get amp-hours.


That is *exactly* what I suggested in another version of this thread.
(Not claiming anything except that at least TWO ppl find that way
easy).

I've done exactly this sort of thing with my RS-232-interface
voltmeter. Works fine.

Cheers,
Tom



budgie August 20th 03 01:54 AM

On 19 Aug 2003 11:36:37 -0700, (Tom Bruhns) wrote:

"Bruce W.1" wrote in message ...


I found a good way to measure the capacity of a single cell. This Radio
Shack multimeter:
http://www.radioshack.com/product.as...%5Fid=22%2D812

It logs voltage (or current) and its software can output the log to a
text file. Now all I have to to is write a little computer program to
calculate the capacity.


I have a similar meter that seems pretty accurate, and because the
voltage is around half of one of the full-scale ranges, you don't
sacrifice much because of poor resolution (as you would at, say,
2.1V).

An easier way (for those of us who don't want to deal with programming
access to the info) than writing a program is just to import the text
file to a spreadsheet. You then have a column of voltages at uniform
time intervals. If you know the discharge resistance (load
resistance), then I=V/R and you can make a column of that value. The
power at each interval is just V*I -- or just go to that directly as
V^2/R. Then the total energy is the integral of the power over
time...in watt-seconds, just the sum of the power column, if your time
interval is one second. Divide by 3600 seconds/hour to get
watt-hours. Sum the amps column to get amp-seconds and divide by 3600
to get amp-hours.


That is *exactly* what I suggested in another version of this thread.
(Not claiming anything except that at least TWO ppl find that way
easy).

I've done exactly this sort of thing with my RS-232-interface
voltmeter. Works fine.

Cheers,
Tom



Bruce W.1 August 20th 03 05:18 PM

Roy Lewallen wrote:

Now, that looks like a handy little gadget. Thanks for bringing it to
our attention. Should do the job, all right.

Roy Lewallen, W7EL

Bruce W.1 wrote:
Thanks Roy.

I found a good way to measure the capacity of a single cell. This Radio
Shack multimeter:
http://www.radioshack.com/product.as...%5Fid=22%2D812

It logs voltage (or current) and its software can output the log to a
text file. Now all I have to to is write a little computer program to
calculate the capacity.


================================

I wrote the program and will make it available to anyone that wants it.
I runs on Windows and the .NET Framework. Works fine. The only problem
I have is remembering to disconnect the battery from the resistor after
it hits one volt, Doh! Some of them were pulled down to 0.4 volts
(under load) but they recover to about a volt at rest.

Yet one question still lingers in my mind. Is a discharge voltage to,
say, 1.1 volts under load or at rest?

Bruce W.1 August 20th 03 05:18 PM

Roy Lewallen wrote:

Now, that looks like a handy little gadget. Thanks for bringing it to
our attention. Should do the job, all right.

Roy Lewallen, W7EL

Bruce W.1 wrote:
Thanks Roy.

I found a good way to measure the capacity of a single cell. This Radio
Shack multimeter:
http://www.radioshack.com/product.as...%5Fid=22%2D812

It logs voltage (or current) and its software can output the log to a
text file. Now all I have to to is write a little computer program to
calculate the capacity.


================================

I wrote the program and will make it available to anyone that wants it.
I runs on Windows and the .NET Framework. Works fine. The only problem
I have is remembering to disconnect the battery from the resistor after
it hits one volt, Doh! Some of them were pulled down to 0.4 volts
(under load) but they recover to about a volt at rest.

Yet one question still lingers in my mind. Is a discharge voltage to,
say, 1.1 volts under load or at rest?

Roy Lewallen August 20th 03 07:41 PM

The end discharge voltage (generally 1.0 volt per cell for NiCd and NiMH
cells) is measured under load. After disconnecting the load, the voltage
will typically rise substantially, but its value isn't of any significance.

It's usually not recommended to discharge below 1.0 volt, but it doesn't
seem to cause any harm, at least if it's not done really often. I think
a cell is more likely to grow dendrites and short if it's left in an
extreme discharged state for an extended period, so it's probably a good
idea to put at least some charge back in before too awfully long if
you've discharged it particularly deeply. What is harmful is reverse
charging of the cell. But that happens only when you have an external
source of current, like other cells in a series connected battery.

Roy Lewallen, W7EL

Bruce W.1 wrote:

I wrote the program and will make it available to anyone that wants it.
I runs on Windows and the .NET Framework. Works fine. The only problem
I have is remembering to disconnect the battery from the resistor after
it hits one volt, Doh! Some of them were pulled down to 0.4 volts
(under load) but they recover to about a volt at rest.

Yet one question still lingers in my mind. Is a discharge voltage to,
say, 1.1 volts under load or at rest?



Roy Lewallen August 20th 03 07:41 PM

The end discharge voltage (generally 1.0 volt per cell for NiCd and NiMH
cells) is measured under load. After disconnecting the load, the voltage
will typically rise substantially, but its value isn't of any significance.

It's usually not recommended to discharge below 1.0 volt, but it doesn't
seem to cause any harm, at least if it's not done really often. I think
a cell is more likely to grow dendrites and short if it's left in an
extreme discharged state for an extended period, so it's probably a good
idea to put at least some charge back in before too awfully long if
you've discharged it particularly deeply. What is harmful is reverse
charging of the cell. But that happens only when you have an external
source of current, like other cells in a series connected battery.

Roy Lewallen, W7EL

Bruce W.1 wrote:

I wrote the program and will make it available to anyone that wants it.
I runs on Windows and the .NET Framework. Works fine. The only problem
I have is remembering to disconnect the battery from the resistor after
it hits one volt, Doh! Some of them were pulled down to 0.4 volts
(under load) but they recover to about a volt at rest.

Yet one question still lingers in my mind. Is a discharge voltage to,
say, 1.1 volts under load or at rest?



Bruce W...1 August 21st 03 08:20 PM

Roy Lewallen wrote:

The end discharge voltage (generally 1.0 volt per cell for NiCd and NiMH
cells) is measured under load. After disconnecting the load, the voltage
will typically rise substantially, but its value isn't of any significance.

It's usually not recommended to discharge below 1.0 volt, but it doesn't
seem to cause any harm, at least if it's not done really often. I think
a cell is more likely to grow dendrites and short if it's left in an
extreme discharged state for an extended period, so it's probably a good
idea to put at least some charge back in before too awfully long if
you've discharged it particularly deeply. What is harmful is reverse
charging of the cell. But that happens only when you have an external
source of current, like other cells in a series connected battery.

Roy Lewallen, W7EL

=======================================

Thanks for your help Roy. See you at the Dayton QRP Suite.

Bruce AF8F


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