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-   -   Why are SMA's so expensive? (https://www.radiobanter.com/homebrew/21593-why-smas-so-expensive.html)

John Walton November 9th 03 01:06 PM

Why are SMA's so expensive?
 
with what would appear to be a plethora of devices using SMA connectors, why
are they still so expensive?



Michael A. Terrell November 9th 03 03:31 PM

John Walton wrote:

with what would appear to be a plethora of devices using SMA connectors, why
are they still so expensive?


Precision machining. The tolerances are tighter than most connectors.
Some of the newer RF connectors are even worse. They have to be machine
assembled and ordered made to length, or with a single connector.
--


Michael A. Terrell
Central Florida

Michael A. Terrell November 9th 03 03:31 PM

John Walton wrote:

with what would appear to be a plethora of devices using SMA connectors, why
are they still so expensive?


Precision machining. The tolerances are tighter than most connectors.
Some of the newer RF connectors are even worse. They have to be machine
assembled and ordered made to length, or with a single connector.
--


Michael A. Terrell
Central Florida

Dr. Anton Squeegee November 9th 03 05:16 PM

In article ,
says...

John Walton wrote:

with what would appear to be a plethora of devices using SMA connectors, why
are they still so expensive?


Precision machining. The tolerances are tighter than most connectors.
Some of the newer RF connectors are even worse. They have to be machine
assembled and ordered made to length, or with a single connector.


Regrettably true. The SMA/SMB series are the last ones I know of
that still have big enough individual pieces (barely) to be hand-
assemble capable. Those tiny center pins are a real pain, though...


--
Dr. Anton Squeegee, Director, Dutch Surrealist Plumbing Institute
(Known to some as Bruce Lane, KC7GR)
kyrrin a/t bluefeathertech d-o=t c&o&m
Motorola Radio Programming & Service Available -
http://www.bluefeathertech.com/rf.html
"Quando Omni Flunkus Moritati" (Red Green)

Dr. Anton Squeegee November 9th 03 05:16 PM

In article ,
says...

John Walton wrote:

with what would appear to be a plethora of devices using SMA connectors, why
are they still so expensive?


Precision machining. The tolerances are tighter than most connectors.
Some of the newer RF connectors are even worse. They have to be machine
assembled and ordered made to length, or with a single connector.


Regrettably true. The SMA/SMB series are the last ones I know of
that still have big enough individual pieces (barely) to be hand-
assemble capable. Those tiny center pins are a real pain, though...


--
Dr. Anton Squeegee, Director, Dutch Surrealist Plumbing Institute
(Known to some as Bruce Lane, KC7GR)
kyrrin a/t bluefeathertech d-o=t c&o&m
Motorola Radio Programming & Service Available -
http://www.bluefeathertech.com/rf.html
"Quando Omni Flunkus Moritati" (Red Green)

Avery Fineman November 9th 03 06:12 PM

In article , Dr. Anton Squeegee
writes:

In article ,
says...

John Walton wrote:

with what would appear to be a plethora of devices using SMA connectors,

why
are they still so expensive?


Precision machining. The tolerances are tighter than most connectors.
Some of the newer RF connectors are even worse. They have to be machine
assembled and ordered made to length, or with a single connector.


Regrettably true. The SMA/SMB series are the last ones I know of
that still have big enough individual pieces (barely) to be hand-
assemble capable. Those tiny center pins are a real pain, though...


The basic SMA design came about almost 30 years ago as a small
coaxial connector that would work on up to X-band (8 to 12 GHz).
In order to even approach that frequency ALL the mating surface
tolerances have to be precise in order to avoid discontinuities that
raise the VSWR. Tighter tolerances mean greater cost to produce.

The old "UHF" connectors (SO-, PL- numbers) common on amateur
HF and low-VHF equipment were obsolete for new designs a half
century ago. Those are cheap because there isn't much QC on
them and the tolerances are sloppy in comparison.

SMAs used with semi-rigid coax are quite easy to make once you
get the hang of it and are incredibly durable physically and in all
kinds of environments. The solid center conductor of the semi-rigid
becomes the "pin" just as in the TV set F connector used with
RG-59 75 Ohm semi-flexible. F connectors are good to 1 GHz
(with some higher VSWR than others) so don't anyone knock the
method. SMAs are dandy to use with stripline in aluminum hog-
out enclosures.

SMBs are on the SMA basic plan but are push-on, pull-off mating
for quick connect/disconnect. Okay for limited testing in systems
and prototyping. Note that BNC males with the outer bayonet
connecting sleeve removed will mate with N females for quick
testing too (no remarks about miscegenation, please...).

You can spot a pro in microwave RF work by the extra 3/8" across
the flats wrench within easy reach. An open-end, closed-end
combo 3/8" wrench is only about 3 1/2" long (Craftsman). I used
to carry mine on the business keychain in my pants pocket...:-)

Len Anderson
retired (from regular hours) electronic engineer person

Avery Fineman November 9th 03 06:12 PM

In article , Dr. Anton Squeegee
writes:

In article ,
says...

John Walton wrote:

with what would appear to be a plethora of devices using SMA connectors,

why
are they still so expensive?


Precision machining. The tolerances are tighter than most connectors.
Some of the newer RF connectors are even worse. They have to be machine
assembled and ordered made to length, or with a single connector.


Regrettably true. The SMA/SMB series are the last ones I know of
that still have big enough individual pieces (barely) to be hand-
assemble capable. Those tiny center pins are a real pain, though...


The basic SMA design came about almost 30 years ago as a small
coaxial connector that would work on up to X-band (8 to 12 GHz).
In order to even approach that frequency ALL the mating surface
tolerances have to be precise in order to avoid discontinuities that
raise the VSWR. Tighter tolerances mean greater cost to produce.

The old "UHF" connectors (SO-, PL- numbers) common on amateur
HF and low-VHF equipment were obsolete for new designs a half
century ago. Those are cheap because there isn't much QC on
them and the tolerances are sloppy in comparison.

SMAs used with semi-rigid coax are quite easy to make once you
get the hang of it and are incredibly durable physically and in all
kinds of environments. The solid center conductor of the semi-rigid
becomes the "pin" just as in the TV set F connector used with
RG-59 75 Ohm semi-flexible. F connectors are good to 1 GHz
(with some higher VSWR than others) so don't anyone knock the
method. SMAs are dandy to use with stripline in aluminum hog-
out enclosures.

SMBs are on the SMA basic plan but are push-on, pull-off mating
for quick connect/disconnect. Okay for limited testing in systems
and prototyping. Note that BNC males with the outer bayonet
connecting sleeve removed will mate with N females for quick
testing too (no remarks about miscegenation, please...).

You can spot a pro in microwave RF work by the extra 3/8" across
the flats wrench within easy reach. An open-end, closed-end
combo 3/8" wrench is only about 3 1/2" long (Craftsman). I used
to carry mine on the business keychain in my pants pocket...:-)

Len Anderson
retired (from regular hours) electronic engineer person

Dr. Grok November 9th 03 08:04 PM

In article , (Avery Fineman) wrote:
In article , Dr. Anton Squeegee
writes:

In article ,

says...

John Walton wrote:

with what would appear to be a plethora of devices using SMA connectors,

why
are they still so expensive?

Precision machining. The tolerances are tighter than most connectors.
Some of the newer RF connectors are even worse. They have to be machine
assembled and ordered made to length, or with a single connector.


Regrettably true. The SMA/SMB series are the last ones I know of
that still have big enough individual pieces (barely) to be hand-
assemble capable. Those tiny center pins are a real pain, though...


The basic SMA design came about almost 30 years ago as a small
coaxial connector that would work on up to X-band (8 to 12 GHz).
In order to even approach that frequency ALL the mating surface
tolerances have to be precise in order to avoid discontinuities that
raise the VSWR. Tighter tolerances mean greater cost to produce.

The old "UHF" connectors (SO-, PL- numbers) common on amateur
HF and low-VHF equipment were obsolete for new designs a half
century ago. Those are cheap because there isn't much QC on
them and the tolerances are sloppy in comparison.

SMAs used with semi-rigid coax are quite easy to make once you
get the hang of it and are incredibly durable physically and in all
kinds of environments. The solid center conductor of the semi-rigid
becomes the "pin" just as in the TV set F connector used with
RG-59 75 Ohm semi-flexible. F connectors are good to 1 GHz
(with some higher VSWR than others) so don't anyone knock the
method. SMAs are dandy to use with stripline in aluminum hog-
out enclosures.

SMBs are on the SMA basic plan but are push-on, pull-off mating
for quick connect/disconnect. Okay for limited testing in systems
and prototyping. Note that BNC males with the outer bayonet
connecting sleeve removed will mate with N females for quick
testing too (no remarks about miscegenation, please...).

You can spot a pro in microwave RF work by the extra 3/8" across
the flats wrench within easy reach. An open-end, closed-end
combo 3/8" wrench is only about 3 1/2" long (Craftsman). I used
to carry mine on the business keychain in my pants pocket...:-)

Len Anderson
retired (from regular hours) electronic engineer person


But the pro who uses SMA's always has a 5/16" open end wrench handy.

Dr. G.


Dr. Grok November 9th 03 08:04 PM

In article , (Avery Fineman) wrote:
In article , Dr. Anton Squeegee
writes:

In article ,

says...

John Walton wrote:

with what would appear to be a plethora of devices using SMA connectors,

why
are they still so expensive?

Precision machining. The tolerances are tighter than most connectors.
Some of the newer RF connectors are even worse. They have to be machine
assembled and ordered made to length, or with a single connector.


Regrettably true. The SMA/SMB series are the last ones I know of
that still have big enough individual pieces (barely) to be hand-
assemble capable. Those tiny center pins are a real pain, though...


The basic SMA design came about almost 30 years ago as a small
coaxial connector that would work on up to X-band (8 to 12 GHz).
In order to even approach that frequency ALL the mating surface
tolerances have to be precise in order to avoid discontinuities that
raise the VSWR. Tighter tolerances mean greater cost to produce.

The old "UHF" connectors (SO-, PL- numbers) common on amateur
HF and low-VHF equipment were obsolete for new designs a half
century ago. Those are cheap because there isn't much QC on
them and the tolerances are sloppy in comparison.

SMAs used with semi-rigid coax are quite easy to make once you
get the hang of it and are incredibly durable physically and in all
kinds of environments. The solid center conductor of the semi-rigid
becomes the "pin" just as in the TV set F connector used with
RG-59 75 Ohm semi-flexible. F connectors are good to 1 GHz
(with some higher VSWR than others) so don't anyone knock the
method. SMAs are dandy to use with stripline in aluminum hog-
out enclosures.

SMBs are on the SMA basic plan but are push-on, pull-off mating
for quick connect/disconnect. Okay for limited testing in systems
and prototyping. Note that BNC males with the outer bayonet
connecting sleeve removed will mate with N females for quick
testing too (no remarks about miscegenation, please...).

You can spot a pro in microwave RF work by the extra 3/8" across
the flats wrench within easy reach. An open-end, closed-end
combo 3/8" wrench is only about 3 1/2" long (Craftsman). I used
to carry mine on the business keychain in my pants pocket...:-)

Len Anderson
retired (from regular hours) electronic engineer person


But the pro who uses SMA's always has a 5/16" open end wrench handy.

Dr. G.


Henry Kolesnik November 10th 03 01:17 AM

What buch of bunk! What we need is to get the Chinese factories to start
production. Their copies of well known watches that sell for a few dollars
are a testament to their cpabilites to maintain and keep close tolerance
while being competitive.
73
hank wd5jfr

"John Walton" wrote in message
...
with what would appear to be a plethora of devices using SMA connectors,

why
are they still so expensive?





Henry Kolesnik November 10th 03 01:17 AM

What buch of bunk! What we need is to get the Chinese factories to start
production. Their copies of well known watches that sell for a few dollars
are a testament to their cpabilites to maintain and keep close tolerance
while being competitive.
73
hank wd5jfr

"John Walton" wrote in message
...
with what would appear to be a plethora of devices using SMA connectors,

why
are they still so expensive?





J M Noeding November 10th 03 02:01 AM

On 09 Nov 2003 18:12:36 GMT, (Avery Fineman)
wrote:

The old "UHF" connectors (SO-, PL- numbers) common on amateur
HF and low-VHF equipment were obsolete for new designs a half
century ago. Those are cheap because there isn't much QC on
them and the tolerances are sloppy in comparison.


It is good for many purposes, even up to 432MHz - in spite of what
somebody says. In the local radio club the problem is that they don't
like to solder and even SO239/PL259 means a great problem. Not to
mention a club which went into a very large scale of antenna
installations for CQ-WW contest last year and discovered that some of
the antennas which were put up few days before didn't work any more

SMAs used with semi-rigid coax are quite easy to make once you
get the hang of it and are incredibly durable physically and in all
kinds of environments. The solid center conductor of the semi-rigid
becomes the "pin" just as in the TV set F connector used with
RG-59 75 Ohm semi-flexible. F connectors are good to 1 GHz
(with some higher VSWR than others) so don't anyone knock the
method. SMAs are dandy to use with stripline in aluminum hog-
out enclosures.


With all the available semi-rigid cables with connectors available as
surplus it has never been neccessary to mount such connectors, got a
few hundred cable connector 10 years ago, but really not needed them,
and I do have 10GHz SSB transverter with SMA connectors


73
Jan-Martin, LA8AK
http://home.online.no/~la8ak/d.htm
--
remove ,xnd to reply (Spam precaution!)

J M Noeding November 10th 03 02:01 AM

On 09 Nov 2003 18:12:36 GMT, (Avery Fineman)
wrote:

The old "UHF" connectors (SO-, PL- numbers) common on amateur
HF and low-VHF equipment were obsolete for new designs a half
century ago. Those are cheap because there isn't much QC on
them and the tolerances are sloppy in comparison.


It is good for many purposes, even up to 432MHz - in spite of what
somebody says. In the local radio club the problem is that they don't
like to solder and even SO239/PL259 means a great problem. Not to
mention a club which went into a very large scale of antenna
installations for CQ-WW contest last year and discovered that some of
the antennas which were put up few days before didn't work any more

SMAs used with semi-rigid coax are quite easy to make once you
get the hang of it and are incredibly durable physically and in all
kinds of environments. The solid center conductor of the semi-rigid
becomes the "pin" just as in the TV set F connector used with
RG-59 75 Ohm semi-flexible. F connectors are good to 1 GHz
(with some higher VSWR than others) so don't anyone knock the
method. SMAs are dandy to use with stripline in aluminum hog-
out enclosures.


With all the available semi-rigid cables with connectors available as
surplus it has never been neccessary to mount such connectors, got a
few hundred cable connector 10 years ago, but really not needed them,
and I do have 10GHz SSB transverter with SMA connectors


73
Jan-Martin, LA8AK
http://home.online.no/~la8ak/d.htm
--
remove ,xnd to reply (Spam precaution!)

Michael A. Terrell November 10th 03 05:07 AM

Henry Kolesnik wrote:

What buch of bunk! What we need is to get the Chinese factories to start
production. Their copies of well known watches that sell for a few dollars
are a testament to their cpabilites to maintain and keep close tolerance
while being competitive.
73
hank wd5jfr


Cheap garbage is out there, but after you've seen it, you will never
use it again. I have seen imported "N" "ell" adapters with over 20 dB of
attenuation. I have seen crappy SMA connectors that pop apart before you
can even tighten them to the chassis connector.

I will not buy or use garbage. I have some Omni-Spectra, and a pile
of surplus SMA connectors left, plus a pile of modules from commercial
Sat receivers, and telemetry equipment that should last me a couple
years.
--


Michael A. Terrell
Central Florida

Michael A. Terrell November 10th 03 05:07 AM

Henry Kolesnik wrote:

What buch of bunk! What we need is to get the Chinese factories to start
production. Their copies of well known watches that sell for a few dollars
are a testament to their cpabilites to maintain and keep close tolerance
while being competitive.
73
hank wd5jfr


Cheap garbage is out there, but after you've seen it, you will never
use it again. I have seen imported "N" "ell" adapters with over 20 dB of
attenuation. I have seen crappy SMA connectors that pop apart before you
can even tighten them to the chassis connector.

I will not buy or use garbage. I have some Omni-Spectra, and a pile
of surplus SMA connectors left, plus a pile of modules from commercial
Sat receivers, and telemetry equipment that should last me a couple
years.
--


Michael A. Terrell
Central Florida

Frank Dinger November 10th 03 12:50 PM

The old "UHF" connectors (SO-, PL- numbers) common on amateur
HF and low-VHF equipment were obsolete for new designs a half
century ago. Those are cheap because there isn't much QC on
them and the tolerances are sloppy in comparison.


It is good for many purposes, even up to 432MHz - in spite of what
somebody says. In the local radio club the problem is that they don't
like to solder and even SO239/PL259 means a great problem. Not to
mention a club which went into a very large scale of antenna
installations for CQ-WW contest last year and discovered that some of
the antennas which were put up few days before didn't work any more

===============
There are High quality PL259 connectors with teflon insulation where only
the (gold plated) centre pin has to be soldered .
The braid connection is like an N-connector with a 'flanged braid insert'
..
They are relatively expensive (GBP 3.00 = US$ 4.50) ,yet I have adopted them
as standard for all the necessary 'UHF' connections in the shack.
In the UK these connectors are available from Westlake.

Frank GM0CSZ / KN6WH



Frank Dinger November 10th 03 12:50 PM

The old "UHF" connectors (SO-, PL- numbers) common on amateur
HF and low-VHF equipment were obsolete for new designs a half
century ago. Those are cheap because there isn't much QC on
them and the tolerances are sloppy in comparison.


It is good for many purposes, even up to 432MHz - in spite of what
somebody says. In the local radio club the problem is that they don't
like to solder and even SO239/PL259 means a great problem. Not to
mention a club which went into a very large scale of antenna
installations for CQ-WW contest last year and discovered that some of
the antennas which were put up few days before didn't work any more

===============
There are High quality PL259 connectors with teflon insulation where only
the (gold plated) centre pin has to be soldered .
The braid connection is like an N-connector with a 'flanged braid insert'
..
They are relatively expensive (GBP 3.00 = US$ 4.50) ,yet I have adopted them
as standard for all the necessary 'UHF' connections in the shack.
In the UK these connectors are available from Westlake.

Frank GM0CSZ / KN6WH



J. Yazel November 11th 03 08:06 PM



This is somewhat OT, but I am regularly amazed at the Chinese ability to
turn out high quality parts dirt cheap. Computer components are a good
example.

Psst... Don't tell them. :-)

============================

Tell them what? 8-)


Jack


J. Yazel November 11th 03 08:06 PM



This is somewhat OT, but I am regularly amazed at the Chinese ability to
turn out high quality parts dirt cheap. Computer components are a good
example.

Psst... Don't tell them. :-)

============================

Tell them what? 8-)


Jack


Al November 11th 03 08:08 PM

In article ,
W7TI wrote:

On Sun, 9 Nov 2003 19:17:28 -0600, "Henry Kolesnik"
wrote:

What we need is to get the Chinese factories to start
production. Their copies of well known watches that sell for a few dollars
are a testament to their cpabilites to maintain and keep close tolerance
while being competitive.


__________________________________________________ _______

This is somewhat OT, but I am regularly amazed at the Chinese ability to
turn out high quality parts dirt cheap. Computer components are a good
example.

Psst... Don't tell them. :-)


You could too if you paid your workforce a buck day.

Al

--
There's never enough time to do it right the first time.......

Al November 11th 03 08:08 PM

In article ,
W7TI wrote:

On Sun, 9 Nov 2003 19:17:28 -0600, "Henry Kolesnik"
wrote:

What we need is to get the Chinese factories to start
production. Their copies of well known watches that sell for a few dollars
are a testament to their cpabilites to maintain and keep close tolerance
while being competitive.


__________________________________________________ _______

This is somewhat OT, but I am regularly amazed at the Chinese ability to
turn out high quality parts dirt cheap. Computer components are a good
example.

Psst... Don't tell them. :-)


You could too if you paid your workforce a buck day.

Al

--
There's never enough time to do it right the first time.......

J M Noeding November 12th 03 08:42 AM

On Mon, 10 Nov 2003 12:50:26 -0000, "Frank Dinger"
wrote:


It is good for many purposes, even up to 432MHz - in spite of what
somebody says. In the local radio club the problem is that they don't
like to solder and even SO239/PL259 means a great problem. Not to
mention a club which went into a very large scale of antenna
installations for CQ-WW contest last year and discovered that some of
the antennas which were put up few days before didn't work any more

===============


There are High quality PL259 connectors with teflon insulation where only
the (gold plated) centre pin has to be soldered .
The braid connection is like an N-connector with a 'flanged braid insert'
.
They are relatively expensive (GBP 3.00 = US$ 4.50) ,yet I have adopted them
as standard for all the necessary 'UHF' connections in the shack.
In the UK these connectors are available from Westlake.

Frank GM0CSZ / KN6WH

SO239/PL259 were used in the 60's for radio link equipment on 400MHz,
but it was a prosedure to connect the cables correctly.

I wouldn't choose such connector, my choice would be N-type or Spinner
for cables going out of the equipment, with a limited application of
BNC type. In fact BNC is just as bad as PL-259, and it is seldom
mentioned in AR groups, but rather intermittent above 1GHz. Suppose
most participants on the NG's operates only 2m FM? TNC is far better,
but I don't like to mix up with too many standards. PL259 are good
enough when already installed on proffesional equipment, and only
then.
Inside the equipment I would prefer conhex on lower frequencies and
BNC when impedance is important, SMA on SHF. Also have some equipment
with dezi-fix connectors, but I've never seen much comments on these,
not sure when they are 50 or 60 ohm type

73
Jan-Martin, LA8AK
http://home.online.no/~la8ak/21a.htm
--
remove ,xnd to reply (Spam precaution!)

J M Noeding November 12th 03 08:42 AM

On Mon, 10 Nov 2003 12:50:26 -0000, "Frank Dinger"
wrote:


It is good for many purposes, even up to 432MHz - in spite of what
somebody says. In the local radio club the problem is that they don't
like to solder and even SO239/PL259 means a great problem. Not to
mention a club which went into a very large scale of antenna
installations for CQ-WW contest last year and discovered that some of
the antennas which were put up few days before didn't work any more

===============


There are High quality PL259 connectors with teflon insulation where only
the (gold plated) centre pin has to be soldered .
The braid connection is like an N-connector with a 'flanged braid insert'
.
They are relatively expensive (GBP 3.00 = US$ 4.50) ,yet I have adopted them
as standard for all the necessary 'UHF' connections in the shack.
In the UK these connectors are available from Westlake.

Frank GM0CSZ / KN6WH

SO239/PL259 were used in the 60's for radio link equipment on 400MHz,
but it was a prosedure to connect the cables correctly.

I wouldn't choose such connector, my choice would be N-type or Spinner
for cables going out of the equipment, with a limited application of
BNC type. In fact BNC is just as bad as PL-259, and it is seldom
mentioned in AR groups, but rather intermittent above 1GHz. Suppose
most participants on the NG's operates only 2m FM? TNC is far better,
but I don't like to mix up with too many standards. PL259 are good
enough when already installed on proffesional equipment, and only
then.
Inside the equipment I would prefer conhex on lower frequencies and
BNC when impedance is important, SMA on SHF. Also have some equipment
with dezi-fix connectors, but I've never seen much comments on these,
not sure when they are 50 or 60 ohm type

73
Jan-Martin, LA8AK
http://home.online.no/~la8ak/21a.htm
--
remove ,xnd to reply (Spam precaution!)

Allodoxaphobia November 19th 03 02:20 AM

On Sun, 9 Nov 2003 08:06:41 -0500, John Walton hath writ:
with what would appear to be a plethora of devices using SMA connectors,
why are they still so expensive?


Just a guess: Because it is so labor intensive to remove the leads.

HI!HI!
Jonesy
--
| Marvin L Jones | jonz | W3DHJ | OS/2
| Gunnison, Colorado | @ | Jonesy | linux __
| 7,703' -- 2,345m | config.com | DM68mn SK

Allodoxaphobia November 19th 03 02:20 AM

On Sun, 9 Nov 2003 08:06:41 -0500, John Walton hath writ:
with what would appear to be a plethora of devices using SMA connectors,
why are they still so expensive?


Just a guess: Because it is so labor intensive to remove the leads.

HI!HI!
Jonesy
--
| Marvin L Jones | jonz | W3DHJ | OS/2
| Gunnison, Colorado | @ | Jonesy | linux __
| 7,703' -- 2,345m | config.com | DM68mn SK


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