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Old January 21st 04, 11:26 PM
Henry Kolesnik
 
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Default Tantalum caps.

Over the last few years I've acquired quite a few consumer electronincs pcbs
including TVs, VCRs, stereos, etc, so when I discovered that I needed a
tantalum to repair some test equipment I was going to salvage a tantalum. I
couldn't find one anywhere, so I assume they're too expensive or too
unrelaible for high end consumer electronics. A couple of the boards were
from my personal stuff purchased new. One example is a MGA Mitsubishi rear
projection TV that operated flawlessly for nearly 20 years of daily use.
Most of my test equipment comes from hamfests and is surplus after becoming
obsolete and non-operative in less than 20 years. That leads me to wonder
what the real story is behind tantalum capacitors. What do the experts have
to say?
tnx
hank wd5jfr


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Old January 22nd 04, 12:16 AM
John Popelish
 
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Henry Kolesnik wrote:

Over the last few years I've acquired quite a few consumer electronincs pcbs
including TVs, VCRs, stereos, etc, so when I discovered that I needed a
tantalum to repair some test equipment I was going to salvage a tantalum. I
couldn't find one anywhere, so I assume they're too expensive or too
unrelaible for high end consumer electronics. A couple of the boards were
from my personal stuff purchased new. One example is a MGA Mitsubishi rear
projection TV that operated flawlessly for nearly 20 years of daily use.
Most of my test equipment comes from hamfests and is surplus after becoming
obsolete and non-operative in less than 20 years. That leads me to wonder
what the real story is behind tantalum capacitors. What do the experts have
to say?
tnx
hank wd5jfr


They can have very good characteristics (small size, low esr, high
parallel resistance and good capacitance stability) but have some
strange failure modes if they are misapplied. Digikey sells a great
variety of them. I can seldom justify their cost in production
designs, but use them quite often in one offs.

--
John Popelish
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Old January 22nd 04, 12:38 AM
Watson A.Name \Watt Sun - the Dark Remover\
 
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John Popelish wrote:

Henry Kolesnik wrote:

Over the last few years I've acquired quite a few consumer electronincs pcbs
including TVs, VCRs, stereos, etc, so when I discovered that I needed a
tantalum to repair some test equipment I was going to salvage a tantalum. I
couldn't find one anywhere, so I assume they're too expensive or too
unrelaible for high end consumer electronics. A couple of the boards were
from my personal stuff purchased new. One example is a MGA Mitsubishi rear
projection TV that operated flawlessly for nearly 20 years of daily use.
Most of my test equipment comes from hamfests and is surplus after becoming
obsolete and non-operative in less than 20 years. That leads me to wonder
what the real story is behind tantalum capacitors. What do the experts have
to say?
tnx
hank wd5jfr



They can have very good characteristics (small size, low esr, high
parallel resistance and good capacitance stability) but have some
strange failure modes if they are misapplied. Digikey sells a great
variety of them. I can seldom justify their cost in production
designs, but use them quite often in one offs.


So in a production design, what would you use to get the equivalent
performance? An aluminum electrolytic in parallel with a ceramic?


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Old January 22nd 04, 12:52 AM
John Popelish
 
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"Watson A.Name \"Watt Sun - the Dark Remover\"" wrote:

John Popelish wrote:

(snip)
I can seldom justify their cost in production
designs, but use them quite often in one offs.


So in a production design, what would you use to get the equivalent
performance? An aluminum electrolytic in parallel with a ceramic?


A production design usually pays for the engineering necessary to
reduce the need for premium quality components. Your solution is
often a cheaper alternative to a premium quality tantalum.

--
John Popelish
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Old January 22nd 04, 12:30 AM
ddwyer
 
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Default

In article , Henry Kolesnik
writes
Over the last few years I've acquired quite a few consumer electronincs

pcbs
including TVs, VCRs, stereos, etc, so when I discovered that I needed a
tantalum to repair some test equipment I was going to salvage a

tantalum. I
couldn't find one anywhere, so I assume they're too expensive or too
unrelaible for high end consumer electronics. A couple of the boards

were
from my personal stuff purchased new. One example is a MGA Mitsubishi

rear
projection TV that operated flawlessly for nearly 20 years of daily

use.
Most of my test equipment comes from hamfests and is surplus after

becoming
obsolete and non-operative in less than 20 years. That leads me to

wonder
what the real story is behind tantalum capacitors. What do the experts

have
to say?
tnx
hank wd5jfr
twere always regarded as more reliable than aluminum; however there is

a failure mechanism associated with the source resistance and how close
the operating voltage is to the maximum specified.
Modern aluminum can have very low esr and an adequate alternative to
tantalum.


--
ddwyer


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Old January 22nd 04, 12:46 AM
John Larkin
 
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Default

On Wed, 21 Jan 2004 17:26:14 -0600, "Henry Kolesnik"
wrote:

Over the last few years I've acquired quite a few consumer electronincs pcbs
including TVs, VCRs, stereos, etc, so when I discovered that I needed a
tantalum to repair some test equipment I was going to salvage a tantalum. I
couldn't find one anywhere, so I assume they're too expensive or too
unrelaible for high end consumer electronics. A couple of the boards were
from my personal stuff purchased new. One example is a MGA Mitsubishi rear
projection TV that operated flawlessly for nearly 20 years of daily use.
Most of my test equipment comes from hamfests and is surplus after becoming
obsolete and non-operative in less than 20 years. That leads me to wonder
what the real story is behind tantalum capacitors. What do the experts have
to say?
tnx
hank wd5jfr


We often use surface-mount tantalums on high-density, high-cost
boards. They are very reliable (don't dry out like aluminums) if used
carefully, but high peak currents can ignite them, so they are
generally a bad idea for bypassing power rails.

Polymer aluminums (don't dry out) or polymer tantalums (don't explode)
seem like a good idea, but I haven't tried them yet.

I think multilayer ceramics are pushing 100 uF these days.

John

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Old January 22nd 04, 01:11 AM
Henry Kolesnik
 
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I have a Racal 9301A where a tantalum must have caught on fire because all
that was left was 2 leads, some crisp blackish ash and a little hardened
crust on the pcb where it burned. There's probaby 10 other tants on the
board and one or more are shorted but still intact and I'm trying to find
the bads one/ones with least effort without a schematic. The other unit is
a Wavetek 188-S1257 where a tantalum had a dead short but was intact. I
repalced it with an electrolytic. The cap is on a 15 volt rail where I
think it shorted and took out the regulator. Ireplace the regulator with
what I assumed was a good one out of a new box but it was bad and it put 23
volts on the rail that had a 20 volt rating but no more failed. Sometime I
have good luck.
73
hank wd5jfr
"John Larkin" wrote in
message ...
On Wed, 21 Jan 2004 17:26:14 -0600, "Henry Kolesnik"
wrote:

Over the last few years I've acquired quite a few consumer electronincs

pcbs
including TVs, VCRs, stereos, etc, so when I discovered that I needed a
tantalum to repair some test equipment I was going to salvage a tantalum.

I
couldn't find one anywhere, so I assume they're too expensive or too
unrelaible for high end consumer electronics. A couple of the boards

were
from my personal stuff purchased new. One example is a MGA Mitsubishi

rear
projection TV that operated flawlessly for nearly 20 years of daily use.
Most of my test equipment comes from hamfests and is surplus after

becoming
obsolete and non-operative in less than 20 years. That leads me to

wonder
what the real story is behind tantalum capacitors. What do the experts

have
to say?
tnx
hank wd5jfr


We often use surface-mount tantalums on high-density, high-cost
boards. They are very reliable (don't dry out like aluminums) if used
carefully, but high peak currents can ignite them, so they are
generally a bad idea for bypassing power rails.

Polymer aluminums (don't dry out) or polymer tantalums (don't explode)
seem like a good idea, but I haven't tried them yet.

I think multilayer ceramics are pushing 100 uF these days.

John



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Old January 22nd 04, 07:54 AM
Jeroen
 
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Default

John Larkin wrote:

I think multilayer ceramics are pushing 100 uF these days.


Yes, but alas, only with zero volts across them. Capacitance
drops precipitously with DC bias. For a cap with Y5V dielectric,
at half the rated DC voltage, there's only 10% of the initial
capacitance left. Most manufacturers don't tell you.

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Old January 22nd 04, 12:51 PM
Fred
 
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Default


"Jeroen" wrote in message
...
John Larkin wrote:

I think multilayer ceramics are pushing 100 uF these days.


Yes, but alas, only with zero volts across them. Capacitance
drops precipitously with DC bias. For a cap with Y5V dielectric,
at half the rated DC voltage, there's only 10% of the initial
capacitance left. Most manufacturers don't tell you.


I didn't think it was quite as bad as that. Also very temperature
dependent. These type of ceramics are also pyroelectric as well as being
piezoelectric!


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Old January 22nd 04, 07:44 PM
ddwyer
 
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Default

In article , Fred
writes

"Jeroen" wrote in message
...
John Larkin wrote:

I think multilayer ceramics are pushing 100 uF these days.


Yes, but alas, only with zero volts across them. Capacitance
drops precipitously with DC bias. For a cap with Y5V dielectric,
at half the rated DC voltage, there's only 10% of the initial
capacitance left. Most manufacturers don't tell you.

The high k types vary to +-10% and +20-80% from memory if full temp is
allowed for.
High K doped with piezo material, they can be heard to click if hit with
a square wave.




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