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Hans Summers June 21st 04 12:52 PM

Low current crystal oscillator
 

Hello

I have built 2 very simple 2-chip frequency counters with 8 LED binary
readout see http://www.hanssummers.com/radio/sfreq/index.htm . My Mk2
counter is extremely small (just 25 x 16 x 16mm) and consumes a low current
of 5mA max.

The question relates to the 4.096MHz oscillator which uses the internal
oscillator of the 74HC4060. Of the 5mA current consumption, 1.2mA is used by
the LED's when max 7 are on at any one time. About 0.8mA by the
diode-resistor gate logic, transistor switch, 74HC4040 and the voltage
regulator. Fully 3mA is wasted on the 74HC4060 crystal oscillator + divider.
It seems wrong to spend 60% of your current consumption on an oscillator,
compared to less than 25% on the LED's.

In the pursuit of excellence in this design, I would like to cut the current
consumption of the oscillator section. Does anyone know of a better
arrangement that will cut current consumption? Increasing the series
resistor wasn't the solution. I put a 100K variable in here in place of the
original 2K2. Initially as the resistor was increased the current
consumption fell, but at higher resistances the current consumption
increased quite dramatically. The optimum was at close to 4K7.

73 Hans G0UPL
http://www.HansSummers.com




Michael Dunn June 21st 04 03:16 PM

regulator. Fully 3mA is wasted on the 74HC4060 crystal oscillator + divider.
It seems wrong to spend 60% of your current consumption on an oscillator,
compared to less than 25% on the LED's.


Try a plain 4060.

Reg Edwards June 21st 04 03:31 PM


Each sub-circuit in an equipment should be considered seperately, on its own
merits, in respect of minimisation of power consumption.

It is essential for the future of the human race that electronic design
engineers are familiar with the basic principles involved. Energy
consumption has to be paid for throughout life of the equipment. It's a
part of the cost of ownwership.

At present much of the world's energy requirements come from oil, gas and
coal. Ordinary food is the principal source of energy of course and is
always in short supply. Oil is also used to make plastics for the packaging
industries, etc.

World war has been in progress for many years about control of food
supplies, the oil fields and pipelines. It is becoming daily more intense
and building up towards Armageddon. Fundamentally it is a war involving the
Multi-nationals, Wall Sreet Bankers and giant Insurance Companies, etc.,
completely beyond control of World Governments.

Sooner or later the World MUST concentrate on atomic energy. The sensible
French already have 90% of their energy requirements provided by atomic
power stations. The remainder by hydro-electric and tidal power. The
Japanese, having no natural biological energy resources, are also quietly
well on their way. Iranians, oil producers themselves, are busy building
there own atomic power stations in anticipation of a World oil shortage, but
their efforts are sabotaged by multi-national legal and political warfare
about who gets the development, investment and construction contracts.

When the World is mainly on atomic energy, electronic circuit designers can
feel free to enjoy themselves and exercise their unrestrained imaginations.
----
Optimistic Reg.



Bill Janssen June 21st 04 04:01 PM

Hans Summers wrote:

Hello

I have built 2 very simple 2-chip frequency counters with 8 LED binary
readout see http://www.hanssummers.com/radio/sfreq/index.htm . My Mk2
counter is extremely small (just 25 x 16 x 16mm) and consumes a low current
of 5mA max.

The question relates to the 4.096MHz oscillator which uses the internal
oscillator of the 74HC4060. Of the 5mA current consumption, 1.2mA is used by
the LED's when max 7 are on at any one time. About 0.8mA by the
diode-resistor gate logic, transistor switch, 74HC4040 and the voltage
regulator. Fully 3mA is wasted on the 74HC4060 crystal oscillator + divider.
It seems wrong to spend 60% of your current consumption on an oscillator,
compared to less than 25% on the LED's.

In the pursuit of excellence in this design, I would like to cut the current
consumption of the oscillator section. Does anyone know of a better
arrangement that will cut current consumption? Increasing the series
resistor wasn't the solution. I put a 100K variable in here in place of the
original 2K2. Initially as the resistor was increased the current
consumption fell, but at higher resistances the current consumption
increased quite dramatically. The optimum was at close to 4K7.

73 Hans G0UPL
http://www.HansSummers.com





Not familiar with the chips you are using but you should use the lowest
frequency oscillator possible.
Maybe try the 32 + KHz crystal

A lot of the current is used to charge and discharge internal capacity
so doing that less often helps.

Bill K7NOM


Paul Burridge June 21st 04 04:58 PM

On Mon, 21 Jun 2004 14:31:12 +0000 (UTC), "Reg Edwards"
wrote:

Sooner or later the World MUST concentrate on atomic energy.


Absolutely right, Reg. Even good old fission if necessary. Yeah, it's
dirty but so what? Outer space has a limitless capacity for our
radioactive garbage. Instead of encasing it in concrete and burying
it, we should be just firing away in rockets. Way to go!
--

"What is now proved was once only imagin'd." - William Blake, 1793.

Tim Wescott June 21st 04 05:23 PM

Hans Summers wrote:
Hello

I have built 2 very simple 2-chip frequency counters with 8 LED binary
readout see http://www.hanssummers.com/radio/sfreq/index.htm . My Mk2
counter is extremely small (just 25 x 16 x 16mm) and consumes a low current
of 5mA max.

The question relates to the 4.096MHz oscillator which uses the internal
oscillator of the 74HC4060. Of the 5mA current consumption, 1.2mA is used by
the LED's when max 7 are on at any one time. About 0.8mA by the
diode-resistor gate logic, transistor switch, 74HC4040 and the voltage
regulator. Fully 3mA is wasted on the 74HC4060 crystal oscillator + divider.
It seems wrong to spend 60% of your current consumption on an oscillator,
compared to less than 25% on the LED's.

In the pursuit of excellence in this design, I would like to cut the current
consumption of the oscillator section. Does anyone know of a better
arrangement that will cut current consumption? Increasing the series
resistor wasn't the solution. I put a 100K variable in here in place of the
original 2K2. Initially as the resistor was increased the current
consumption fell, but at higher resistances the current consumption
increased quite dramatically. The optimum was at close to 4K7.

73 Hans G0UPL
http://www.HansSummers.com




On the other hand, you can always console yourself with the fact that
60% of your power budget is going toward making the thing accurate...

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Hans Summers June 21st 04 05:25 PM


"Bill Janssen" wrote in message
...
Hans Summers wrote:

[snip]



Not familiar with the chips you are using but you should use the lowest
frequency oscillator possible.
Maybe try the 32 + KHz crystal


Bill, I am aware that CMOS current consumption is dependant on operating
frequency. However the simplicity of the design demands a clock frequency
which is a power-of-two multiple of 1KHz. Otherwise the counting range would
have to be other than 0 to 99.5KHz. This counting range is perfect for
amateur bands, the offset off the band edge or next multiples of 100KHz.

In any case the counting frequency of the 74HC4040 in my tests was very
similar to the 74HC4060 timebase since I was using an 80m VFO. But the
current consumption of the 74HC4040 was negligble. Therefore there must be
something about the oscillator configuration which is causing the high
current consumption.

That's why I'm wondering if there are other, more power-efficient ways of
making an oscillator. Bear in mind that a 32768Hz watch crystal is only 125
times slower than my 4096KHz crystal. Assuming proportionality that's about
25uA. Isn't this rather large for a watch? What sort of capacity are we
looking at in a watch battery... 25mAh or less? In this case a watch battery
would only last 6 weeks, and that's just powering the oscillator on its own
not even worrying about the watch hands.

73 Hans G0UPL
http://www.HansSummers.com



Reg Edwards June 21st 04 05:31 PM


The problems of how to get rid of relatively minute quantities of mildly
radioactive waste materials have been exaggerated by the oil conglomerates
and the other multi-national companies in the control of world governments.
They do it for obvious reasons via the international media which they also
own and control. Whoever owns and controls the Internet will ruthlessly
rule the Earth. Only the Chinese can prevent it.
----
Reg.

======================================

"Paul Burridge" wrote -

Absolutely right, Reg. Even good old fission if necessary. Yeah, it's
dirty but so what? Outer space has a limitless capacity for our
radioactive garbage. Instead of encasing it in concrete and burying
it, we should be just firing away in rockets. Way to go!




Hans Summers June 21st 04 05:34 PM


Sooner or later the World MUST concentrate on atomic energy. The sensible
French already have 90% of their energy requirements provided by atomic
power stations. The remainder by hydro-electric and tidal power. The
Japanese, having no natural biological energy resources, are also quietly
well on their way. Iranians, oil producers themselves, are busy building
there own atomic power stations in anticipation of a World oil shortage,

but
their efforts are sabotaged by multi-national legal and political warfare
about who gets the development, investment and construction contracts.


What about renewable sources providing all of it, and sensibly conserving
energy with energy efficient appliances, homes, transport etc so that less
of it is required in the first place? Nuclear fission of current fuels
(Uranium) is in any case only a postponement of the problem since eventually
Uranium supplies will be burnt up just the same as fossil fuels.

The real costs of the nuclear alternatives have never been properly
considered, since nuclear programs have always been subsidised by
governments interested in the defence (or offence) applications of the
technology and byproducts. Once the full lifecycle cost of the power
stations is taken into account they become rather uneconomic in comparison
to other forms of energy such as renewable sources. The latter would have
become much much cheaper long ago had they received the same degree of
subsidised research and development as nuclear.

When the World is mainly on atomic energy, electronic circuit designers

can
feel free to enjoy themselves and exercise their unrestrained

imaginations.

At the moment my imagination concentrates itself on the unimaginably tiny
and simple frequency counter with tiny current consumption. Forget nuclear,
this thing could even run off solar power recharged batteries ;-)

So please, indulge my fancy for an even lower current frequency counter
containing just 2 IC's,, and tell me if there's a way!

73 Hans G0UPL
http://www.HansSummers.com



Hans Summers June 21st 04 05:35 PM


"Reg Edwards" wrote in message
...

The problems of how to get rid of relatively minute quantities of mildly
radioactive waste materials have been exaggerated by the oil conglomerates
and the other multi-national companies in the control of world

governments.
They do it for obvious reasons via the international media which they also
own and control. Whoever owns and controls the Internet will ruthlessly
rule the Earth. Only the Chinese can prevent it.


To get rid of even a relatively minute quantity of radioactive material into
space requires the expenditure of rather huge amounts of fuels. Fossil fuels
that is. Ooops



Tim Wescott June 21st 04 07:17 PM

Hans Summers wrote:

Hello

I have built 2 very simple 2-chip frequency counters with 8 LED binary
readout see http://www.hanssummers.com/radio/sfreq/index.htm . My Mk2
counter is extremely small (just 25 x 16 x 16mm) and consumes a low current
of 5mA max.

The question relates to the 4.096MHz oscillator which uses the internal
oscillator of the 74HC4060. Of the 5mA current consumption, 1.2mA is used by
the LED's when max 7 are on at any one time. About 0.8mA by the
diode-resistor gate logic, transistor switch, 74HC4040 and the voltage
regulator. Fully 3mA is wasted on the 74HC4060 crystal oscillator + divider.
It seems wrong to spend 60% of your current consumption on an oscillator,
compared to less than 25% on the LED's.

In the pursuit of excellence in this design, I would like to cut the current
consumption of the oscillator section. Does anyone know of a better
arrangement that will cut current consumption? Increasing the series
resistor wasn't the solution. I put a 100K variable in here in place of the
original 2K2. Initially as the resistor was increased the current
consumption fell, but at higher resistances the current consumption
increased quite dramatically. The optimum was at close to 4K7.

73 Hans G0UPL
http://www.HansSummers.com




Here's a suggestion. I've never tried this, so YMMV. You're using a
circuit that looks like:

|\ ___
.---| O-----|___|--.
| |/ R1 |
| |
| ___ |
o------|___|--------o
| R2 |
| _ |
| | | |
o-------|| ||-------o
| |_| |
| 4.096MHz |
--- C2 --- C1
--- ---
| |
| |
=== ===
GND GND
created by Andy´s ASCII-Circuit v1.24.140803 Beta www.tech-chat.de

Yes?

And you've maximized R2 and dinked with the value of R1, and the best
you can get is R1 = 4.7kOhm?

Probably what is happening is that you're fighting two contradictory
effects in the circuit: Effect one is that the inverter wants to have a
low-impedance output, so a low value of R1 will pull a lot of current
from the inverter output. Effect two is that a CMOS inverter is
designed assuming that it will be turned on hard; if it isn't then the
complementary pair of FETs just conduct current from the VSS rail to VDD.

I think that when you adjust R1 higher you're loading the output less,
but you're also supplying less voltage to the input. Your 4.7kOhm value
saves you output current, but drops the input voltage enough so that you
start seeing more input current.

Why don't you try playing with your feedback a little bit? I'm assuming
that you have C1 = C2. If you decrease C2 while increasing C1 so that
the series combination of C2 and C1 stays the same the voltage at the
inverter input should be stepped up. Depending on about a gazillion
factors this may reduce your current consumption.

I would try the circuit below:


|\ ___
.---| O-----|___|--.
| |/ R1 |
| |
| ___ |
o------|___|--------o
| R2 |
| _ |
| | | |
o-------|| ||-------o
| |_| |
| 4.096MHz |
--- C2 --- C1
--- ---
| |
o--------o Vtest |
| ===
--- C3 GND
---
|
|
===
GND
created by Andy´s ASCII-Circuit v1.24.140803 Beta www.tech-chat.de

Make sure R2 is as large as you can get away with and make C3 about ten
times bigger than the crystal's load capacitance, and leave C2 at about
the crystal's load capacitance. Now measure the voltage at Vtest
(please have an O-Scope!). Because you know C2 and C3 you can calculate
the voltage at the inverter input and keep it to 5Vp-p as you play with
C1 and R1.

Now play with C1 and R1 and see if you can (a) reduce power even more,
(b) keep a good strong signal at the inverter input and (c) keep your
desired frequency stability. Increasing C1 should give you more voltage
at C2, increasing R1 should give you less. There should be a point
where you get good performance at less current than you're getting now.

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Tim Wescott June 21st 04 07:58 PM

Tim Wescott wrote:
Hans Summers wrote:

Hello

I have built 2 very simple 2-chip frequency counters with 8 LED binary
readout see http://www.hanssummers.com/radio/sfreq/index.htm . My Mk2
counter is extremely small (just 25 x 16 x 16mm) and consumes a low
current
of 5mA max.

The question relates to the 4.096MHz oscillator which uses the internal
oscillator of the 74HC4060. Of the 5mA current consumption, 1.2mA is
used by
the LED's when max 7 are on at any one time. About 0.8mA by the
diode-resistor gate logic, transistor switch, 74HC4040 and the voltage
regulator. Fully 3mA is wasted on the 74HC4060 crystal oscillator +
divider.
It seems wrong to spend 60% of your current consumption on an oscillator,
compared to less than 25% on the LED's.

In the pursuit of excellence in this design, I would like to cut the
current
consumption of the oscillator section. Does anyone know of a better
arrangement that will cut current consumption? Increasing the series
resistor wasn't the solution. I put a 100K variable in here in place
of the
original 2K2. Initially as the resistor was increased the current
consumption fell, but at higher resistances the current consumption
increased quite dramatically. The optimum was at close to 4K7.

73 Hans G0UPL
http://www.HansSummers.com




Here's a suggestion. I've never tried this, so YMMV. You're using a
circuit that looks like:

|\ ___
.---| O-----|___|--.
| |/ R1 |
| |
| ___ |
o------|___|--------o
| R2 |
| _ |
| | | |
o-------|| ||-------o
| |_| |
| 4.096MHz |
--- C2 --- C1
--- ---
| |
| |
=== ===
GND GND
created by Andy´s ASCII-Circuit v1.24.140803 Beta www.tech-chat.de

Yes?

And you've maximized R2 and dinked with the value of R1, and the best
you can get is R1 = 4.7kOhm?

Probably what is happening is that you're fighting two contradictory
effects in the circuit: Effect one is that the inverter wants to have a
low-impedance output, so a low value of R1 will pull a lot of current
from the inverter output. Effect two is that a CMOS inverter is
designed assuming that it will be turned on hard; if it isn't then the
complementary pair of FETs just conduct current from the VSS rail to VDD.

I think that when you adjust R1 higher you're loading the output less,
but you're also supplying less voltage to the input. Your 4.7kOhm value
saves you output current, but drops the input voltage enough so that you
start seeing more input current.

Why don't you try playing with your feedback a little bit? I'm assuming
that you have C1 = C2. If you decrease C2 while increasing C1 so that
the series combination of C2 and C1 stays the same the voltage at the
inverter input should be stepped up. Depending on about a gazillion
factors this may reduce your current consumption.

I would try the circuit below:


|\ ___
.---| O-----|___|--.
| |/ R1 |
| |
| ___ |
o------|___|--------o
| R2 |
| _ |
| | | |
o-------|| ||-------o
| |_| |
| 4.096MHz |
--- C2 --- C1
--- ---
| |
o--------o Vtest |
| ===
--- C3 GND
---
|
|
===
GND
created by Andy´s ASCII-Circuit v1.24.140803 Beta www.tech-chat.de

Make sure R2 is as large as you can get away with and make C3 about ten
times bigger than the crystal's load capacitance, and leave C2 at about
the crystal's load capacitance. Now measure the voltage at Vtest
(please have an O-Scope!). Because you know C2 and C3 you can calculate
the voltage at the inverter input and keep it to 5Vp-p as you play with
C1 and R1.

Now play with C1 and R1 and see if you can (a) reduce power even more,
(b) keep a good strong signal at the inverter input and (c) keep your
desired frequency stability. Increasing C1 should give you more voltage
at C2, increasing R1 should give you less. There should be a point
where you get good performance at less current than you're getting now.


I just tried this with a 74HC04 (no HC4040s, no UHC04s more's the pity).
Best current draw was 1.6mA at 4MHz was with 4.7kOhm and C1 = C2 =
47pF. Then I stuck in a 455kHz ceramic resonator that I have lying
around and Bammo -- 750uA.

So maybe adjusting the frequency lower would be a good thing? Digi-Key
has 32kHz watch crystals.

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Paul Burridge June 21st 04 11:13 PM

On Mon, 21 Jun 2004 16:31:08 +0000 (UTC), "Reg Edwards"
wrote:


The problems of how to get rid of relatively minute quantities of mildly
radioactive waste materials have been exaggerated by the oil conglomerates
and the other multi-national companies in the control of world governments.
They do it for obvious reasons via the international media which they also
own and control. Whoever owns and controls the Internet will ruthlessly
rule the Earth. Only the Chinese can prevent it.


God help us if the Chinese take over in 20 years' time.
But I was serious, Reg. There's nothing wrong with good ol' fashioned
fission. Just blast the leftover crap into space and have done with
it. It's lousy with radioactive debris anyway and the sun can swallow
everything we throw at it.
--

"What is now proved was once only imagin'd." - William Blake, 1793.

Tim Wescott June 22nd 04 01:24 AM

Hans Summers wrote:

Hello

I have built 2 very simple 2-chip frequency counters with 8 LED binary
readout see http://www.hanssummers.com/radio/sfreq/index.htm . My Mk2
counter is extremely small (just 25 x 16 x 16mm) and consumes a low current
of 5mA max.

The question relates to the 4.096MHz oscillator which uses the internal
oscillator of the 74HC4060. Of the 5mA current consumption, 1.2mA is used by
the LED's when max 7 are on at any one time. About 0.8mA by the
diode-resistor gate logic, transistor switch, 74HC4040 and the voltage
regulator. Fully 3mA is wasted on the 74HC4060 crystal oscillator + divider.
It seems wrong to spend 60% of your current consumption on an oscillator,
compared to less than 25% on the LED's.

In the pursuit of excellence in this design, I would like to cut the current
consumption of the oscillator section. Does anyone know of a better
arrangement that will cut current consumption? Increasing the series
resistor wasn't the solution. I put a 100K variable in here in place of the
original 2K2. Initially as the resistor was increased the current
consumption fell, but at higher resistances the current consumption
increased quite dramatically. The optimum was at close to 4K7.

73 Hans G0UPL
http://www.HansSummers.com



A 4060, using National's recommended circuit (from an '80 databook) and
a 32768Hz watch crystal, pulls 32 microamp -- and like I said before,
Digi-Key has 32000Hz crystals in stock, so there's your 1kHz reference.

Now if someone would explain why I bothered to prototype this...

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Paul Keinanen June 22nd 04 08:19 AM

On Mon, 21 Jun 2004 23:13:36 +0100, Paul Burridge
wrote:

God help us if the Chinese take over in 20 years' time.
But I was serious, Reg. There's nothing wrong with good ol' fashioned
fission. Just blast the leftover crap into space and have done with
it. It's lousy with radioactive debris anyway and the sun can swallow
everything we throw at it.


There are only two small problems with this approach, since first you
have to reach the 11.2 km/s escape velocity to escape the earth. The
Saturn V moon rocket was capable of delivering about 40 tons to escape
velocity.

With this velocity, you just end up in an orbit similar to the Earth's
orbit. In fact the Apollo 10 (or 12) third stage went into solar
orbit, but a year or two ago, it was captured by the Moon and Earth
and now it orbits the Earth for a year or two, before escaping back
into the solar orbit. With some bad luck, this stage might have hit
the Earth and imagine that it had contained 40 tons of highly
radioactive waste, which would spread into the atmosphere...

Thus, in order to avoid the risk of collisions with the earth in the
future, an additional rocket burn is required in the solar orbit to
prevent the orbit from intersecting with the orbit of the Earth. Thus
reducing the available payload.

If you want to drop something into the sun, you first must kill nearly
all of the 30 km/s orbital motion of the Earth. This would require a
huge amount of fuel and practically nothing would end up into the Sun.

It is in fact much easier to escape the solar system, since only about
43 km/s is required or 13 km/s in addition to the Earth's orbital
velocity. With Saturn V, maybe 500 kg would reach the solar escape
velocity directly.

Using Jupiter as a slingshot (as with Pioneer 11&12 and Voyager 1&2)
maybe a few tons could reach the solar escape velocity.

Unfortunately Saturn V does not exist any more and the Shuttle and the
Proton are toys compared to Saturn V. Any launch failure would also be
quite nasty with a lot of nuclear waste on board.

Paul OH3LWR


Paul Burridge June 22nd 04 10:16 AM

On Tue, 22 Jun 2004 10:19:41 +0300, Paul Keinanen
wrote:

If you want to drop something into the sun, you first must kill nearly
all of the 30 km/s orbital motion of the Earth. This would require a
huge amount of fuel and practically nothing would end up into the Sun.


Okay, well what about dumping it on the moon? Let's face it: there's
not a lot of other suitable uses for this redundant body - other than
providing tidal flows on Earth, of course. I guess you'd get some
complaints from these idiots who've 'bought plots of land' on the
moon, but they're never going to get to build on it in their lifetimes
so WGAS?
--

"What is now proved was once only imagin'd." - William Blake, 1793.

Hans Summers June 22nd 04 10:31 AM


"Tim Wescott" wrote in message
...
Hans Summers wrote:

A 4060, using National's recommended circuit (from an '80 databook) and
a 32768Hz watch crystal, pulls 32 microamp -- and like I said before,
Digi-Key has 32000Hz crystals in stock, so there's your 1kHz reference.


Many thanks Tim. I didn't realise 32KHz crystals were available. The usual
32768 wouldn't give the right timing but 32KHz is perfect. You actually
prototyped this and measured the current? Did this use an old 4060 or a
74HC4060? What's the difference betweem families in terms of current
consumption? Also, how do these families compare to things like 74AC, 74ACT,
74HCT? I know the T means TTL-compatible levels rather than the old CMOS
family compatible levels, but is the current consumption different too?

What exact circuit is in your '80 databook? I just had a look at various
datasheets from different manufacturers, and all seem to have the same
configuration. The national datasheet for the 4060 shows values of 15M and
330K for the resistors to suit a watch crystal
http://cache.national.com/ds/CD/CD4020BC.pdf . I also found this 74HC4060
datasheet for the ON Semiconductor version. It includes an interesting
treatment of the calculation of the resistor values, see
http://www.farnell.com/datasheets/42247.pdf .

Loads of questions I know. But this is fantastic as it will enable me to
reduce the current consumption of the thing to under 1.5mA. I hope I'm right
in thinking that by replacing the LED switching transistor with a FET, I'll
also save some current consumption because of eliminating the base-emitter
current, but I'm not a FET expert.

Another nice thing is the 32KHz crystals are physically tiny: 6mm long and
2mm diameter. This means if I use SMD IC's I can make a next generation
counter a fraction the size of the current one which is already miniature.
One problem remains, which is getting hold of a 32KHz crystal. I have never
bought anything from Digikey. The part I need is XC972-ND and is priced (UK
pounds) £0.47. However I notice that there is a £10 handling fee and £12
shipping! The total order cost would be £22.47, for one simple crystal.
That's about US $41! Therefore does anyone in rec.radio.amateur.homebrew
reside in the US, order frequently or in the near future from Digikey, and
wouldn't mind adding one of those to their order and popping it in an
envelope to me - I'll pay all costs of course as long as you don't charge me
£10 handling ;-)

73 Hans G0UPL
http://www.HansSummers.com



Tim Wescott June 22nd 04 04:49 PM

Hans Summers wrote:

"Tim Wescott" wrote in message
...

Hans Summers wrote:

A 4060, using National's recommended circuit (from an '80 databook) and
a 32768Hz watch crystal, pulls 32 microamp -- and like I said before,
Digi-Key has 32000Hz crystals in stock, so there's your 1kHz reference.



Many thanks Tim. I didn't realise 32KHz crystals were available. The usual
32768 wouldn't give the right timing but 32KHz is perfect. You actually
prototyped this and measured the current? Did this use an old 4060 or a
74HC4060? What's the difference betweem families in terms of current
consumption? Also, how do these families compare to things like 74AC, 74ACT,
74HCT? I know the T means TTL-compatible levels rather than the old CMOS
family compatible levels, but is the current consumption different too?

Normally I resist the urge to prototype things, but yesterday was slow
and I could do this whole thing on a proto-board. I used a 4060, not a
74xCxxxx device. I have no idea how it'd play out on a xx4060, but with
a 74HC04 and the watch crystal I was seeing 1.6mA, and with the 4060 I
was seeing 32uA. This is an unfair test, because you're supposed to use
the 74HCU04 for oscillators; I have no idea how much this affected
things. I _did_ notice with the 74HC04 that running it at about 3V
brought the current down to the 30-50uA region, however.

What exact circuit is in your '80 databook? I just had a look at various
datasheets from different manufacturers, and all seem to have the same
configuration. The national datasheet for the 4060 shows values of 15M and
330K for the resistors to suit a watch crystal
http://cache.national.com/ds/CD/CD4020BC.pdf . I also found this 74HC4060
datasheet for the ON Semiconductor version. It includes an interesting
treatment of the calculation of the resistor values, see
http://www.farnell.com/datasheets/42247.pdf .

Your National datasheet matches the one in my databook.

Loads of questions I know. But this is fantastic as it will enable me to
reduce the current consumption of the thing to under 1.5mA. I hope I'm right
in thinking that by replacing the LED switching transistor with a FET, I'll
also save some current consumption because of eliminating the base-emitter
current, but I'm not a FET expert.

It should save a bit, but with a good junction transistor you should
only have to apply about 2-5% of the collector current to the base to
get saturation. If you're using one of the old standbys you should look
at newer transistors -- Zetex is good for this.

Another nice thing is the 32KHz crystals are physically tiny: 6mm long and
2mm diameter. This means if I use SMD IC's I can make a next generation
counter a fraction the size of the current one which is already miniature.
One problem remains, which is getting hold of a 32KHz crystal. I have never
bought anything from Digikey. The part I need is XC972-ND and is priced (UK
pounds) £0.47. However I notice that there is a £10 handling fee and £12
shipping! The total order cost would be £22.47, for one simple crystal.
That's about US $41! Therefore does anyone in rec.radio.amateur.homebrew
reside in the US, order frequently or in the near future from Digikey, and
wouldn't mind adding one of those to their order and popping it in an
envelope to me - I'll pay all costs of course as long as you don't charge me
£10 handling ;-)

The handling fee ($20 in the US) is only applied for small orders, so
you can either get $1.00 worth of stuff for $21, or you can get $21
worth of stuff for $21 -- this still doesn't save you the shipping
charges, though.

73 Hans G0UPL
http://www.HansSummers.com




--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Paul_Morphy June 22nd 04 06:24 PM

If this Mouser part will work, you won't have to deal with a minimum order.

http://www.mouser.com/index.cfm?hand..._pcodeid=69500

In case the link doesn't work, it's Mouser Part #: 695-CFV206-32K . 32
kHz, 12.5 pF.

73,


"PM"



Highland Ham June 22nd 04 11:03 PM

Another nice thing is the 32KHz crystals are physically tiny: 6mm long and
2mm diameter. This means if I use SMD IC's I can make a next generation
counter a fraction the size of the current one which is already miniature.
One problem remains, which is getting hold of a 32KHz crystal. I have

never
bought anything from Digikey. The part I need is XC972-ND and is priced

(UK
pounds) £0.47. However I notice that there is a £10 handling fee and £12
shipping! The total order cost would be £22.47, for one simple crystal.
That's about US $41! Therefore does anyone in rec.radio.amateur.homebrew
reside in the US, order frequently or in the near future from Digikey, and
wouldn't mind adding one of those to their order and popping it in an
envelope to me - I'll pay all costs of course as long as you don't charge

me
£10 handling ;-)

========
Hans , May I suggest you check supply of above with Mode
Components -Birmingham, small company (no VAT)
www.modecomponents.co.uk

Frank GM0CSZ / KN6WH




Jim Adney June 23rd 04 04:13 AM

On Tue, 22 Jun 2004 10:31:00 +0100 "Hans Summers"
wrote:

One problem remains, which is getting hold of a 32KHz crystal. I have never
bought anything from Digikey. The part I need is XC972-ND and is priced (UK
pounds) £0.47. However I notice that there is a £10 handling fee and £12
shipping! The total order cost would be £22.47, for one simple crystal.
That's about US $41! Therefore does anyone in rec.radio.amateur.homebrew
reside in the US, order frequently or in the near future from Digikey, and
wouldn't mind adding one of those to their order and popping it in an
envelope to me - I'll pay all costs of course as long as you don't charge me
£10 handling ;-)


Over here you can sometimes buy those little stick-on digital clocks,
made for sticking to your bathroom mirror. They cost about $3 and
include a crystal, a display, and a battery, plus all the circuitry to
make them work together.

I think their exact frequency is 32,768 (= 2**15) Hz, so that dividing
by 2, 15 times will count seconds. If this will work for you then
buying one of them might be a very cost effective way to pick one up
easily. If you can't find one there, I think I have one which I
salvaged out of a dead watch.

-
-----------------------------------------------
Jim Adney
Madison, WI 53711 USA
-----------------------------------------------

Hans Summers June 23rd 04 05:19 PM


Many thanks Tim. I didn't realise 32KHz crystals were available. The

usual
32768 wouldn't give the right timing but 32KHz is perfect. You actually
prototyped this and measured the current? Did this use an old 4060 or a
74HC4060? What's the difference betweem families in terms of current
consumption? Also, how do these families compare to things like 74AC,

74ACT,
74HCT? I know the T means TTL-compatible levels rather than the old CMOS
family compatible levels, but is the current consumption different too?

Normally I resist the urge to prototype things, but yesterday was slow
and I could do this whole thing on a proto-board. I used a 4060, not a
74xCxxxx device. I have no idea how it'd play out on a xx4060, but with
a 74HC04 and the watch crystal I was seeing 1.6mA, and with the 4060 I
was seeing 32uA. This is an unfair test, because you're supposed to use
the 74HCU04 for oscillators; I have no idea how much this affected
things. I _did_ notice with the 74HC04 that running it at about 3V
brought the current down to the 30-50uA region, however.

Ok thanks Tim, 32uA is great. I will stay with a 4060, I don't want to add
an extra IC just for the oscillator (e.g. 74HCU04).

Loads of questions I know. But this is fantastic as it will enable me to
reduce the current consumption of the thing to under 1.5mA. I hope I'm

right
in thinking that by replacing the LED switching transistor with a FET,

I'll
also save some current consumption because of eliminating the

base-emitter
current, but I'm not a FET expert.

It should save a bit, but with a good junction transistor you should
only have to apply about 2-5% of the collector current to the base to
get saturation. If you're using one of the old standbys you should look
at newer transistors -- Zetex is good for this.


I was using a BC547. I'll look into a better alternative.

Thanks again

73 Hans G0UPL
http://www.HansSummers.com



Hans Summers June 23rd 04 05:20 PM


"Paul_Morphy" wrote in message
...
If this Mouser part will work, you won't have to deal with a minimum

order.


http://www.mouser.com/index.cfm?hand..._pcodeid=69500

In case the link doesn't work, it's Mouser Part #: 695-CFV206-32K . 32
kHz, 12.5 pF.


Thanks Paul, I'm looking into this and a couple other alternatives.

73 Hans G0UPL
http://www.HansSummers.com



Hans Summers June 23rd 04 05:21 PM


========
Hans , May I suggest you check supply of above with Mode
Components -Birmingham, small company (no VAT)

www.modecomponents.co.uk

I checked Frank, they don't sell 32KHz. Only 32.768, and I have loads of
those falling out of my junk box already!

73 Hans G0UPL
http://www.HansSummers.com



Hans Summers June 23rd 04 05:22 PM


I think their exact frequency is 32,768 (= 2**15) Hz, so that dividing
by 2, 15 times will count seconds. If this will work for you then
buying one of them might be a very cost effective way to pick one up
easily. If you can't find one there, I think I have one which I
salvaged out of a dead watch.


Thanks for the offer Jim, I have quite a few of those crystals already, but
they aren't suitable for this application which requires 32KHz not 32.768.

73 Hans G0UPL
http://www.HansSummers.com




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