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[email protected] July 13th 05 10:05 PM

QUESTION: Fun with Svetlanas or Staying alive with kV power supplies
 
My knowledge of vacuum tubes and kV power supplies is limited. I have
been reading an article in the ARRL Handbook detailing the construction
of a 1kW HF Linear. I'd like to try my hand at building something like
this. I found the article a little intimidating: Ceramic insulators,
parasitic suppressors, thermal and mechanical engineering etc. Is
there some book that details this type of thing with an explanation of
the whys as well as the whats and hows. My priorities a

1) Safety. I'd like to be alive to make my first 1kW QSO
2) Avoiding equipment destruction, arc overs, black smoke, explosions
etc
3) Safetly troubleshooting this kind of equipment, loading testing
etc.
4) How to deal with tubes: warm up, care, etc...
5) Avoiding TVI (ITV), parasitic oscillations etc.
6) Longevity and Duty Cycle issues etc.
7) Costs and sources.

Hope someone can help.

Thanks,

Tim


straydog July 14th 05 02:29 AM



On Wed, 13 Jul 2005 wrote:

Date: 13 Jul 2005 14:05:17 -0700
From:

Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power supplies

My knowledge of vacuum tubes and kV power supplies is limited. I have
been reading an article in the ARRL Handbook detailing the construction
of a 1kW HF Linear. I'd like to try my hand at building something like
this. I found the article a little intimidating: Ceramic insulators,
parasitic suppressors, thermal and mechanical engineering etc. Is
there some book that details this type of thing with an explanation of
the whys as well as the whats and hows. My priorities a

1) Safety. I'd like to be alive to make my first 1kW QSO
2) Avoiding equipment destruction, arc overs, black smoke, explosions
etc
3) Safetly troubleshooting this kind of equipment, loading testing
etc.
4) How to deal with tubes: warm up, care, etc...
5) Avoiding TVI (ITV), parasitic oscillations etc.
6) Longevity and Duty Cycle issues etc.
7) Costs and sources.

Hope someone can help.

Thanks,

Tim


When I was a kid, I was building 10kV HV transformers, 100kV Tesla coils,
spark coils, discharging HV capacitors that make "bangs" about as loud as
medium sized firecrackers, smoked resistors, shorting outputs on 100 amp
transformers just to see the sparks fly, etc., and so I have an intuitive
feeling for various stuff. I've gotten shocks maybe a dozen or two times
in my life. Nasty. Most of the time these were from a finger to thumb and
not through my heart. When current was involved, I'd get a button of
burned flesh on my skin and that really hurts plus burnt flesh really
stinks like almost nothing else except dead flesh that has been dead long
enough at room temperatures to really stink. RF burns...you don't
feel the pain (which also really hurts) until after the burn and you get
that burnt flesh stink, too. Even from 50 watt rigs they can be bad.

My experience includes mechanical devices, electric drills, bolts and
nuts, threaders, chassis punches, electric drills, band saws for cutting
metal sheets, etc.

If you have never done anything "hands on" in your life, then your grand
plan dream may be an undertaking that you would be wise to avoid. On the
other hand, if you are mechanically inclined and practical and NOT a klutz
(definitely not a klutz), then I'd suggest starting with a smaller
and easier project and then move up.

At points where you start working with lethal voltages and currents, you
do need to be careful. Very very careful. They say when the power is on
and the cabinet is open, you need to keep one hand in one of your pockets.
Stand on a piece of dry wood at least 1/2" thick, etc. Yes, arcs and smoke
can be intimidating. Just the surprise from an arc can make you jump in an
unpredictable way and if not hurt yourself from the electrical shock, then
you'll bang your head or something else.

Parasitic oscillations and TVI: At least start with a KW level dummy load
and know what the book says about neutralization and how to test for it
and adjust it. Also, you cannot have enough meters to measure everything.
Even filament voltage and current. I'd have a meter for every circuit:
plate, screen grid, control grid, cathode current, and voltages on all of
them.

Weirdest discoveries: serious RF noise from solid-state diodes. Also,
serious RF noise from HV transformers (output connected to
absolutely nothing, but AC on primary and can hear the noise across the
SW band). Weirdest lightning effect: blew out a very big (1 kW) plate
transformer (2200-0-2200 v) and bypass capacitors to ground and nothing
else in the hamshack was affected (collins S line, Drake twins, ten tec
rig, etc.).

Key warning: know what you can and can't get away with using HV silicon
diodes.

Building your own gear: I have had no sense of pride, accomplishment, and
usefulness like building my own. Especially from junk in the junk box. My
biggest rigs were 500 watt linears using 4-400As, and a few others. Built
kits (Knight, Heath [too bad they are not around any more]), too.

W4PON
































Ken Scharf July 14th 05 03:34 AM

wrote:
My knowledge of vacuum tubes and kV power supplies is limited. I have
been reading an article in the ARRL Handbook detailing the construction
of a 1kW HF Linear. I'd like to try my hand at building something like
this. I found the article a little intimidating: Ceramic insulators,
parasitic suppressors, thermal and mechanical engineering etc. Is
there some book that details this type of thing with an explanation of
the whys as well as the whats and hows. My priorities a

1) Safety. I'd like to be alive to make my first 1kW QSO
2) Avoiding equipment destruction, arc overs, black smoke, explosions
etc
3) Safetly troubleshooting this kind of equipment, loading testing
etc.
4) How to deal with tubes: warm up, care, etc...
5) Avoiding TVI (ITV), parasitic oscillations etc.
6) Longevity and Duty Cycle issues etc.
7) Costs and sources.

Hope someone can help.

Thanks,

Tim

I built a homebrew KW about 15 years ago using a pair of 4-400 in
grounded grid. It worked fine on 80-20 but I never did get the tank
Q adjusted well enough for good output above that. Not that it couldn't
have been done with a bit more tinkering.

The power supply put out about 4000 volts no load. I used a time delay
circuit with a relay and a power resistor to limit the in-rush current
while the capacitor filter bank charged. It had a relay whose ac coil
was across the primary of the plate transformer that shorted out a power
resistor in series with the primary. As the caps charged and the input
current fell so did the voltage drop across the power resistor until the
primary voltage rose to the relay's pull in voltage shorting out the
resistor. (Idea from ARRL HB).

A second time delay circuit did the same thing for the filaments of the
4-400's. This relay also locked out a second relay that applied power
to the plate transformer. Result, the plate supply couldn't be turned
on until the 4-400 filaments were warm, that delay was about 1-2 seconds
during which a power resistor in the filament transformer primary
limited the 4-400 filaments to half voltage.

The filter caps were 10 330uf 450v computer grade units in series, each
cap bridged by a 50k 25W power resistor to even the voltage across the
caps and act as a bleeder resistor. A 1ma meter with a suitable
multiplier resistor in series served as a voltmeter across the
capacitors (I forget how many meg ohm it was). The meter case was
thick enough plastic to be insulated enough from the chassis (and
and besides the main plumbing was behind several meg ohms). The meter
read 5000v full scale.

I always assumed there was voltage across the caps when I worked on the
rig. First pull the plug(s). Wait till the voltmeter drops to zero.
THEN put a heavy screwdriver with a well insulated handle from ground
to the HV terminal to be sure! (I used to do that to picture tubes
when working on tv sets). Keep on hand in the pocket if you need to
adjust anything when it's hot. BTW an RF burn can be more deadly than
a DC jolt. (Think microwave oven).

HV isn't the only thing that can get you. High current can give you
a nasty surprise. Like the guy replacing some batteries on a golf cart.
He was using a ratchet wrench to tighten the battery clamps and he
ended on the most positive battery terminal. The handle of the wrench
hit the chassis of the golf cart putting it between 36 volts and ground
of some VERY HEAVY DUTY batteries. Ever see a Sears ratchet wrench
glow WHITE HOT? (and melt?)

Roy Lewallen July 14th 05 08:48 AM

straydog wrote:
. . .
arcs and smoke can be intimidating. Just the surprise from an arc can
make you jump in an unpredictable way and if not hurt yourself from the
electrical shock, then you'll bang your head or something else. . .


In a previous life, I was reaching way to the back of a cabinet of radar
equipment for some reason. I was lying on my stomach, my arm was
extended all the way, and my head was into the cabinet doorway about at
the forehead level, with a couple of inches clearance above and below.
Of course all the safety precautions were followed -- some of the heavy
ground radar stuff I worked on was easily lethal. But there was some
charged capacitor, something hot from another cabinet of gear, I don't
recall, and I got a minor shock. My instinctive reaction was to jerk my
head up, and it hit the top of the doorway. That hurt and made me
reflexively jerk my head downward, hitting the bottom of the doorway
with my forehead. That caused a jerk back upward, hitting the top again,
and so forth. There I was, oscillating up and down, beating my head to a
pulp, knowing exactly what was happening but helpless to do anything
about it. It continued for what seemed like a long time, until I was
sore enough that I couldn't feel one more whack, when I was finally able
to stop and extract my head and arm. I guess I've felt as stupid a few
times since, but only a few times.

And when you bend your arm every which way in order to get at something,
it might go in all twisted contorted, but it comes out fast and straight
when you get bit. I've lost a bit of skin that way, too.

Roy Lewallen, W7EL

Doug Smith W9WI July 14th 05 12:38 PM

Ken Scharf wrote:
The filter caps were 10 330uf 450v computer grade units in series, each


Probably dumb (and WAY off topic) question:

What's the *intended* purpose of a 450v "computer grade" capacitor?

--
Doug Smith W9WI
Pleasant View (Nashville), TN EM66
http://www.w9wi.com


straydog July 14th 05 12:45 PM



On Thu, 14 Jul 2005, Roy Lewallen wrote:

Date: Thu, 14 Jul 2005 00:48:01 -0700
From: Roy Lewallen
Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

straydog wrote:
. . .
arcs and smoke can be intimidating. Just the surprise from an arc can make
you jump in an unpredictable way and if not hurt yourself from the
electrical shock, then you'll bang your head or something else. . .


In a previous life, I was reaching way to the back of a cabinet of radar
equipment for some reason. I was lying on my stomach, my arm was extended all
the way, and my head was into the cabinet doorway about at the forehead
level, with a couple of inches clearance above and below. Of course all the
safety precautions were followed -- some of the heavy ground radar stuff I
worked on was easily lethal. But there was some charged capacitor, something
hot from another cabinet of gear, I don't recall, and I got a minor shock. My
instinctive reaction was to jerk my head up, and it hit the top of the
doorway. That hurt and made me reflexively jerk my head downward, hitting the
bottom of the doorway with my forehead. That caused a jerk back upward,
hitting the top again, and so forth. There I was, oscillating up and down,
beating my head to a pulp, knowing exactly what was happening but helpless to
do anything about it. It continued for what seemed like a long time, until I
was sore enough that I couldn't feel one more whack, when I was finally able
to stop and extract my head and arm. I guess I've felt as stupid a few times
since, but only a few times.

And when you bend your arm every which way in order to get at something, it
might go in all twisted contorted, but it comes out fast and straight when
you get bit. I've lost a bit of skin that way, too.

Roy Lewallen, W7EL


Yep. Great story. Reminds me about that sad/funny joke about the guy, his
tower, bucket of tools in a wooden barrel, ropes, pully, and somehow he
goes up and down the tower, wooden barrel breaks so the counterweight
disappears and he goes down again....broken bones, cracked skull, all
kinds of hospital damage. Funny/sad. Similar to the chainsaw joke. Anyone
remember or have those jokes stored away somewhere that they can drag them
out?

I didn't think I had any "funny" jokes like the tower joke, etc., but I
definitely had some non-fatal "war stories" to tell. I also built a couple
of those "repulsion coils" as a kid. Aluminum ring & coat hanger wire core
& couple hundred turns of number 14 gauge wire, plug into AC line and the
ring would shoot up 1-2 feet. Neat. Playing around with a high turns coil
on it one day and didn't realize my fingers were on some terminals and I
must have gotten a thousand volts pressed against my thumb: ergo, two
burned spots on my thumb. And, that burnt flesh stench. Gawd did it stink.
And, it hurt like hell.

Radar? I've heard a couple of stories of guys who walked in front of those
dishes not knowing they were putting out KWs of microwaves and they got
their tummy microwaved into cooked beef. Killed em dead. Better have a
buddy around and you can ask him: "Hey, I think this thing is turned
off...Am I thinking right? Please go look at all the switches and check,
tubes lit up, fans running, hum from transformers, other noises? Please?"



Art, W4PON



















































































Adrian Brentnall July 14th 05 12:57 PM

Hi

On Thu, 14 Jul 2005 11:45:41 +0000, straydog
wrote:



On Thu, 14 Jul 2005, Roy Lewallen wrote:

Date: Thu, 14 Jul 2005 00:48:01 -0700
From: Roy Lewallen
Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

straydog wrote:
. . .
arcs and smoke can be intimidating. Just the surprise from an arc can make
you jump in an unpredictable way and if not hurt yourself from the
electrical shock, then you'll bang your head or something else. . .


In a previous life, I was reaching way to the back of a cabinet of radar
equipment for some reason. I was lying on my stomach, my arm was extended all
the way, and my head was into the cabinet doorway about at the forehead
level, with a couple of inches clearance above and below. Of course all the
safety precautions were followed -- some of the heavy ground radar stuff I
worked on was easily lethal. But there was some charged capacitor, something
hot from another cabinet of gear, I don't recall, and I got a minor shock. My
instinctive reaction was to jerk my head up, and it hit the top of the
doorway. That hurt and made me reflexively jerk my head downward, hitting the
bottom of the doorway with my forehead. That caused a jerk back upward,
hitting the top again, and so forth. There I was, oscillating up and down,
beating my head to a pulp, knowing exactly what was happening but helpless to
do anything about it. It continued for what seemed like a long time, until I
was sore enough that I couldn't feel one more whack, when I was finally able
to stop and extract my head and arm. I guess I've felt as stupid a few times
since, but only a few times.

And when you bend your arm every which way in order to get at something, it
might go in all twisted contorted, but it comes out fast and straight when
you get bit. I've lost a bit of skin that way, too.

Roy Lewallen, W7EL


Yep. Great story. Reminds me about that sad/funny joke about the guy, his
tower, bucket of tools in a wooden barrel, ropes, pully, and somehow he
goes up and down the tower, wooden barrel breaks so the counterweight
disappears and he goes down again....broken bones, cracked skull, all
kinds of hospital damage. Funny/sad. Similar to the chainsaw joke. Anyone
remember or have those jokes stored away somewhere that they can drag them
out?


That'd be http://monologues.co.uk/004/Bricklayers_Story.htm - at
least, that's the original one from Gerard Hoffnung - which dates back
a few years.

I used to play the tape of this as part of my 'Quality Awareness'
sessions - trying to make the point about forward planning, and
avoiding situations that are going to cause problems.....

There are further versions of this relating to towers and ham radio -
a google for Hoffnung + Bricklayer will turn them up

Probably funnier to read about than be involved with g

Take care
Adrian
Suffolk UK

======return email munged=================
take out the papers and the trash to reply

Dave Platt July 14th 05 07:05 PM

In article ,
Ken Scharf wrote:

I always assumed there was voltage across the caps when I worked on the
rig. First pull the plug(s). Wait till the voltmeter drops to zero.


A trick, courtesy of Bob Pease: whenever you build a power supply
circuit which carries line voltage or higher, stick an NE-2 neon bulb
and a suitable dropping resistor across the caps, and place the bulb
where it's clearly visible when the case is opened.

If the bulb is lit (at all) the caps have enough voltage in them to
give you a nasty bite.

THEN put a heavy screwdriver with a well insulated handle from ground
to the HV terminal to be sure!


I've heard cautionary notes about this... if you do this prematurely,
the arc can be scary (and dangerous in some cases - "arc flash" burns
can be severe) and I believe it's possible to damage or wreck some
caps as a side effect of a catastrophic high-current discharge.

A heavy grounding wire, with alligator clips, and with a
current-limiting resistor is another possible solution. You want a
low enough impedance to drain away any charge which may come out of
the cap's dielectric "soakage", but high enough to avoid a dangerous
arc flash when you first hook it up.


Keep on hand in the pocket if you need to
adjust anything when it's hot.


That's one of the best single pieces of advice around! Also, be aware
of what sort of grounded metal is around your workbench. Doesn't help
much to keep one hand in your pocket, if you lean your belly against a
grounded metal bench!


HV isn't the only thing that can get you. High current can give you
a nasty surprise. Like the guy replacing some batteries on a golf cart.
He was using a ratchet wrench to tighten the battery clamps and he
ended on the most positive battery terminal. The handle of the wrench
hit the chassis of the golf cart putting it between 36 volts and ground
of some VERY HEAVY DUTY batteries. Ever see a Sears ratchet wrench
glow WHITE HOT? (and melt?)


Haven't seen that myself, but I've heard of people who have had
screwdrivers, etc. literally vaporized under such circumstances.

--
Dave Platt AE6EO
Hosting the Jade Warrior home page: http://www.radagast.org/jade-warrior
I do _not_ wish to receive unsolicited commercial email, and I will
boycott any company which has the gall to send me such ads!

Tim Wescott July 14th 05 07:32 PM

Dave Platt wrote:
In article ,
Ken Scharf wrote:

snip
HV isn't the only thing that can get you. High current can give you
a nasty surprise. Like the guy replacing some batteries on a golf cart.
He was using a ratchet wrench to tighten the battery clamps and he
ended on the most positive battery terminal. The handle of the wrench
hit the chassis of the golf cart putting it between 36 volts and ground
of some VERY HEAVY DUTY batteries. Ever see a Sears ratchet wrench
glow WHITE HOT? (and melt?)



Haven't seen that myself, but I've heard of people who have had
screwdrivers, etc. literally vaporized under such circumstances.

My brother came home from a business trip once with a scar on his wrist
5/8 inches wide and all the way around -- the truck was having
electrical problems & he shorted his metal watch band through the 12V
battery (there was a wrench involved in there somehow, of course).

I felt for him, but I was very glad that _he_ was the one to learn this
first hand, rather than me...

--
-------------------------------------------
Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Mike Andrews July 14th 05 07:56 PM

Dave Platt wrote:
In article ,
Ken Scharf wrote:


HV isn't the only thing that can get you. High current can give you
a nasty surprise. Like the guy replacing some batteries on a golf cart.
He was using a ratchet wrench to tighten the battery clamps and he
ended on the most positive battery terminal. The handle of the wrench
hit the chassis of the golf cart putting it between 36 volts and ground
of some VERY HEAVY DUTY batteries. Ever see a Sears ratchet wrench
glow WHITE HOT? (and melt?)


Haven't seen that myself, but I've heard of people who have had
screwdrivers, etc. literally vaporized under such circumstances.


The canonical "Take-Your-Rings-Off" reminder in our electronics shop
in Japan, back when I was in the AF, was a color image, taken at our
base hospital, of a finger burnt to the bone all the way around: one of
the techs had got his wedding ring between ground and a high-current
low-voltage supply.

--
Mike Andrews W5EGO 5WPM
Extra
Tired old sysadmin working on his code speed

Allodoxaphobia July 14th 05 08:04 PM

On Thu, 14 Jul 2005 11:32:47 -0700, Tim Wescott wrote:
Dave Platt wrote:
In article ,
Ken Scharf wrote:

snip
HV isn't the only thing that can get you. High current can give you
a nasty surprise. Like the guy replacing some batteries on a golf cart.
He was using a ratchet wrench to tighten the battery clamps and he
ended on the most positive battery terminal. The handle of the wrench
hit the chassis of the golf cart putting it between 36 volts and ground
of some VERY HEAVY DUTY batteries. Ever see a Sears ratchet wrench
glow WHITE HOT? (and melt?)



Haven't seen that myself, but I've heard of people who have had
screwdrivers, etc. literally vaporized under such circumstances.

My brother came home from a business trip once with a scar on his wrist
5/8 inches wide and all the way around -- the truck was having
electrical problems & he shorted his metal watch band through the 12V
battery (there was a wrench involved in there somehow, of course).

I felt for him, but I was very glad that _he_ was the one to learn this
first hand, rather than me...


My dad (the first W3DHJ) told me a similar story.

It was in the late 20's. He was working on _his_ dad's Ford utility
truck. (Grandpa owned a dairy in Big Bear, Calif.) Six volts here.
The truck was parked in the driveway -- just outside the garage.
When my dad caught his ring between the positive terminal and the truck
frame, my Grandpa picked him up bodily -- ran him over to the rain barrel
at the corner of the garage -- and stuffed my dad's entire left arm (and
much of his upper torso) into the barrel.

( *The worst* thing you could do in a situation like that is try to _pull_
the ring off.)

My dad was a 90-day wonder in WW II. He then spent 25+ years in the
U.S. Army Corps of Engineers (we traveled the planet....) Most of his
duty assignments were as Post Engineer -- with the added responsibity
as Post Safety Officer. I always knew him to be evangelically anal
about safety. I'm sure that incident with the old Ford truck had a
wee bit to do with it.

Jonesy
--
Marvin L Jones | jonz | W3DHJ | linux
Pueblo, Colorado | @ | Jonesy | OS/2 __
38.24N 104.55W | config.com | DM78rf | SK

Michael A. Terrell July 14th 05 08:56 PM

Doug Smith W9WI wrote:

Ken Scharf wrote:
The filter caps were 10 330uf 450v computer grade units in series, each


Probably dumb (and WAY off topic) question:

What's the *intended* purpose of a 450v "computer grade" capacitor?

--
Doug Smith W9WI
Pleasant View (Nashville), TN EM66
http://www.w9wi.com



They were used on the input side of large switching supplies for
minicomputers, and some later mainframes. I pulled about 100 of them
from the multiple switching supplies in an Amdal mainframe about 10 or
12 years ago.

--
Link to my "Computers for disabled Veterans" project website deleted
after threats were telephoned to my church.

Michael A. Terrell
Central Florida

Roy Lewallen July 14th 05 09:27 PM

Don't forget about "soak", also known as dielectric absorption or
dielectric hysteresis. In some capacitors, particularly electrolytics,
charge "soaks" into the dielectric and can take from seconds to days to
work its way out. The result is a "discharged" capacitor that seems to
spontaneously recharge itself. (One story I heard during my broadcast
days was someone who put a screwdriver across a "discharged" capacitor.
After he picked himself up off the floor, he found just the handle of
the screwdriver. He was lucky his eyes weren't hit with molten metal.
You'll often find large capacitors stored with a shorting wire across
them -- a good idea.) I recommend leaving a heavy cliplead in place
across the high voltage capacitors for the entire time you're working on
the unit. Put some tape over the on/off switch and/or a tag on the plug
to remind you to remove it before turning the power back on.

As a side note, the aquadag coating of a CRT is notorious for this. I've
gotten a healthy bite off a CRT the day after it was discharged for an
hour or more with a cliplead.

Roy Lewallen, W7EL

Roy Lewallen July 14th 05 09:30 PM

Mike Andrews wrote:

The canonical "Take-Your-Rings-Off" reminder in our electronics shop
in Japan, back when I was in the AF, was a color image, taken at our
base hospital, of a finger burnt to the bone all the way around: one of
the techs had got his wedding ring between ground and a high-current
low-voltage supply.


What we got was a nice photograph of a finger in a dish with the ring,
right beside the newly customized hand.

Roy Lewallen, W7EL

Highland Ham July 14th 05 11:33 PM


What's the *intended* purpose of a 450v "computer grade" capacitor?

====================
Switch mode power suppplies ??


Frank GM0CSZ / KN6WH



straydog July 15th 05 01:31 AM



On Thu, 14 Jul 2005, Tim Wescott wrote:

Date: Thu, 14 Jul 2005 11:32:47 -0700
From: Tim Wescott
Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

Dave Platt wrote:
In article ,
Ken Scharf wrote:

snip
HV isn't the only thing that can get you. High current can give you
a nasty surprise. Like the guy replacing some batteries on a golf cart.
He was using a ratchet wrench to tighten the battery clamps and he
ended on the most positive battery terminal. The handle of the wrench hit
the chassis of the golf cart putting it between 36 volts and ground
of some VERY HEAVY DUTY batteries. Ever see a Sears ratchet wrench
glow WHITE HOT? (and melt?)



Haven't seen that myself, but I've heard of people who have had
screwdrivers, etc. literally vaporized under such circumstances.

My brother came home from a business trip once with a scar on his wrist 5/8
inches wide and all the way around -- the truck was having electrical
problems & he shorted his metal watch band through the 12V battery (there was
a wrench involved in there somehow, of course).

I felt for him, but I was very glad that _he_ was the one to learn this first
hand, rather than me...


I've got a related story to tell: I saw many years ago two guys try to
jump start another guy in the winter time. I only saw a few seconds and
surmised the following. These guys must have used the jumper cables to
connect the two twelve volt batteries in series, not parallel. Why? The
jumper cables were, themselves, literally smoking and not just a little
bit. Figure 24 volt power at, what, something like 500 amps(?) split
between heating up the interior of the two batteries and those jumper
cables (that are usually like #4 or #6 gauge?). How many seconds would it
take for on the order of 5000 watts to cause jumper cables to get up to
200-300+ degrees Farenheit? Those guys scrambled to tear those cables off
the batteries and I could tell by how they were handling the cable that it
had to be hot. They could have warped the lead plates.


--
-------------------------------------------
Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

















































































straydog July 15th 05 01:38 AM



On Thu, 14 Jul 2005, Roy Lewallen wrote:

Date: Thu, 14 Jul 2005 13:27:57 -0700
From: Roy Lewallen
Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

Don't forget about "soak", also known as dielectric absorption or dielectric
hysteresis. In some capacitors, particularly electrolytics, charge "soaks"
into the dielectric and can take from seconds to days to work its way out.
The result is a "discharged" capacitor that seems to spontaneously recharge
itself. (One story I heard during my broadcast days was someone who put a
screwdriver across a "discharged" capacitor.


Yep, I can vouch for this effect. I've seen it, too. Short the cap with
alligator clip-tipped wire for a few seconds if you want that voltage down
to microvolts. I think it is not "soak" but simple RC time constant decay.
Just like radioactive half-life. Residual voltage on a cap _never_ goes to
true zero, only according to the decay equation. However, there is a
so-called "electret" effect which really sounds like your "soak" effect.

After he picked himself up off
the floor, he found just the handle of the screwdriver. He was lucky his eyes
weren't hit with molten metal. You'll often find large capacitors stored with
a shorting wire across them -- a good idea.)


D'arsonval meters, especially sensitive ones, are also best stored with a
shorting wire accross the terminals.

I recommend leaving a heavy
cliplead in place across the high voltage capacitors for the entire time
you're working on the unit. Put some tape over the on/off switch and/or a tag
on the plug to remind you to remove it before turning the power back on.

As a side note, the aquadag coating of a CRT is notorious for this. I've
gotten a healthy bite off a CRT the day after it was discharged for an hour
or more with a cliplead.

Roy Lewallen, W7EL

































































straydog July 15th 05 01:48 AM


I forgot to tell my "parasitic" story..see below...

On Wed, 13 Jul 2005 wrote:

Date: 13 Jul 2005 14:05:17 -0700
From:

Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power supplies

My knowledge of vacuum tubes and kV power supplies is limited. I have
been reading an article in the ARRL Handbook detailing the construction
of a 1kW HF Linear. I'd like to try my hand at building something like
this. I found the article a little intimidating: Ceramic insulators,
parasitic suppressors, thermal and mechanical engineering etc. Is
there some book that details this type of thing with an explanation of
the whys as well as the whats and hows. My priorities a

1) Safety. I'd like to be alive to make my first 1kW QSO
2) Avoiding equipment destruction, arc overs, black smoke, explosions
etc
3) Safetly troubleshooting this kind of equipment, loading testing
etc.
4) How to deal with tubes: warm up, care, etc...
5) Avoiding TVI (ITV), parasitic oscillations etc.


I built this two 811-a linear amplifier way long ago. Basically ave power
300 watts DC input. So, I made my own parasitic suppressors (turns of wire
over, say, a ten ohm two watt carbon resistor. Or adjust turns). This was
for a 75 meter phone band.

So, on launch day it sits there like a scared bird. Turn on fil power,
plate power (this is grounded-grid for stability and minimal if not zero
need for neutralizations), and tune (no drive) the plate capacitor.
Result: dang, RF output through the power meter AND smoke comes out the
top of the amp and I stand up, look down, and the coils of wire (made of
#22 or 24 gauge wire, can't remember) around the resistors are glowing red
hot! Too many turns of wire, so next time around I cut back to half and
all was OK. Including no self-oscillation in the two 811-As.

That's called trial and error. Or, try, smoke, fix. Like if ready, fire,
aim does not work, change the order to ready, aim, fire.

Art, W4PON


6) Longevity and Duty Cycle issues etc.
7) Costs and sources.

Hope someone can help.

Thanks,

Tim















































Dave Platt July 15th 05 02:01 AM

In article g,
straydog wrote:

Don't forget about "soak", also known as dielectric absorption or dielectric
hysteresis. In some capacitors, particularly electrolytics, charge "soaks"
into the dielectric and can take from seconds to days to work its way out.
The result is a "discharged" capacitor that seems to spontaneously recharge
itself. (One story I heard during my broadcast days was someone who put a
screwdriver across a "discharged" capacitor.


Yep, I can vouch for this effect. I've seen it, too. Short the cap with
alligator clip-tipped wire for a few seconds if you want that voltage down
to microvolts. I think it is not "soak" but simple RC time constant decay.
Just like radioactive half-life. Residual voltage on a cap _never_ goes to
true zero, only according to the decay equation. However, there is a
so-called "electret" effect which really sounds like your "soak" effect.


Yup. Formally "dielectric absorbtion". In a lot of types of
capacitor, enough stored charge can come back out, over the course of
a few minutes, to raise the open-circuit terminal voltage of the cap
to a significant percentage of its fully-charged level, even if you
had previously discharged the cap all the way to a zero reading.

It can be enough to give you a nasty bite.

--
Dave Platt AE6EO
Hosting the Jade Warrior home page: http://www.radagast.org/jade-warrior
I do _not_ wish to receive unsolicited commercial email, and I will
boycott any company which has the gall to send me such ads!

Michael Black July 15th 05 03:04 AM


"Highland Ham" ) writes:
What's the *intended* purpose of a 450v "computer grade" capacitor?

====================
Switch mode power suppplies ??


Frank GM0CSZ / KN6WH


I thought "computer grade" was either a marketing name, or at the
very most defined a certain design of capacitor.

In other words, they weren't designed for computers, but saw a lot of
use in them. They weren't cheap electrolytics of the type you'd
see in the average consumer equipment of thirty years ago.

You'd see them promoted in the surplus ads, and the ones I remember
were metal-cased, and had screw terminals for connections. I still
have one around I bought at a hamfest for a 12V power supply. It
was about 10,000uF (which was a fairly large size capacitor circa
1973 or so), had a voltage rating of about 16volts, and was the size
of a can of coke. Obviously a lot more impressive than the average
electrolytic of the day.

So once you had that style, it wasn't whether they were used in
computers or not, so of course you could have high voltage "computer
grade" capacitors.

I have no idea if it was a marketing ploy, "hey those are used in
computers [which were still uncommon at the time, and usually big
and very expensive], they must be good capacitors", or if there
was something about their design that made them better than the
average electrolytic of the time.

Michael VE2BVW



Roy Lewallen July 15th 05 03:47 AM

straydog wrote:

Yep, I can vouch for this effect. I've seen it, too. Short the cap with
alligator clip-tipped wire for a few seconds if you want that voltage
down to microvolts. I think it is not "soak" but simple RC time constant
decay. Just like radioactive half-life. Residual voltage on a cap
_never_ goes to true zero, only according to the decay equation.
However, there is a so-called "electret" effect which really sounds like
your "soak" effect.


No, it's not a simple time constant -- the slope is much different. A
reasonably good model of it is a series R, shunt C, series R, shunt C,
etc. A large number of Rs and Cs with various time constants have to be
used to imitate it reasonably well.

I don't know about an "electret effect". An electret is a dielectric
with a permanently trapped charge, so it produces a static electric
field. It's the analog of a magnet, with permanently trapped flux and
producing a permanent magnetic field. A magnet that's not moving can't
produce a current (much to the dismay of the perpetual motion crowd),
and an electret that's not moving can't produce a voltage.


D'arsonval meters, especially sensitive ones, are also best stored with
a shorting wire accross the terminals.


That's for an entirely different reason -- to protect the meter from
damage, rather than the user.

Roy Lewallen, W7EL

[email protected] July 15th 05 04:48 AM

From: straydog on Fri 15 Jul 2005 00:48


That's called trial and error. Or, try, smoke, fix. Like if ready, fire,
aim does not work, change the order to ready, aim, fire.


All electronics works on smoke. If the smoke leaks out,
it won't work...






straydog July 15th 05 08:23 PM



On Thu, 14 Jul 2005, Roy Lewallen wrote:

Date: Thu, 14 Jul 2005 19:47:23 -0700
From: Roy Lewallen
Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

straydog wrote:

Yep, I can vouch for this effect. I've seen it, too. Short the cap with
alligator clip-tipped wire for a few seconds if you want that voltage down
to microvolts. I think it is not "soak" but simple RC time constant decay.
Just like radioactive half-life. Residual voltage on a cap _never_ goes to
true zero, only according to the decay equation. However, there is a
so-called "electret" effect which really sounds like your "soak" effect.


No, it's not a simple time constant -- the slope is much different. A
reasonably good model of it is a series R, shunt C, series R, shunt C, etc. A
large number of Rs and Cs with various time constants have to be used to
imitate it reasonably well.


Well, if you want to get technical about it, yes. All those layers of foil
all, individually, add up to all of those Cs and Rs.

I don't know about an "electret effect". An electret is a dielectric with a
permanently trapped charge, so it produces a static electric field.


I doubt if there is very much in the universe with a real, practical
_permanence_. The second law of thermodynamics says that trapped charge is
going to try hard to become untrapped.

It's the
analog of a magnet, with permanently trapped flux and producing a permanent
magnetic field.


Most magnets that I've heard about will slowly lose their magnetism via
one of many mechanisms.

A magnet that's not moving can't produce a current (much to
the dismay of the perpetual motion crowd), and an electret that's not moving
can't produce a voltage.


In a laboratory, once, I made an electret out of, basically, frozen water.
The various pieces of these electrets, bathed in liquid nitrogen, behaved,
qualitatively, like little magnets. Bring one near another, and whatever
"pole" was at some point on one piece would spontaneously jump,
appropriately, to the piece I was holding.

An electret that is not moving can't produce a voltage? Semantics. There
_will_ be an electric field between one pole and the other and it _will_
be measureable and calculable and the results will be in volts regardless
of whether the electret is "moving". The units can be expressed in more
than one way depending on reference systems, definitions, and goal of the
measurement or calculation.


D'arsonval meters, especially sensitive ones, are also best stored with a
shorting wire accross the terminals.


That's for an entirely different reason -- to protect the meter from damage,
rather than the user.


For many people (since, in my life, it came up many times in
conversation), protecting the meter was more important.

Roy Lewallen, W7EL


Art, W4PON






straydog July 15th 05 08:26 PM



On Fri, 14 Jul 2005 wrote:

Date: 14 Jul 2005 20:48:16 -0700
From:

Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

From: straydog on Fri 15 Jul 2005 00:48


That's called trial and error. Or, try, smoke, fix. Like if ready, fire,
aim does not work, change the order to ready, aim, fire.


All electronics works on smoke. If the smoke leaks out,
it won't work...


;-) Reminds me of another joke I can't quite remember: something
dealing with the proof that electricity is really smoke, or something like
that. Maybe someone has a reference to that joke. It was pretty funny,
too.

Art, W4PON


































[email protected] July 15th 05 11:51 PM

All electronics works on smoke.
If the smoke leaks out, it won't work...

;-) Reminds me of another joke I can't quite remember: something
dealing with the proof that electricity is really smoke....


A local (and now retired) engineering faculty member has an after-dinner
speech in which he "proves" that "electricity is black and heavy"!

For example, in an automobile, electricity is stored in the battery.
What color is the battery? Black!
And it is quite heavy for its size.

And on and on and on!

--Myron.
--
--Myron A. Calhoun.
Five boxes preserve our freedoms: soap, ballot, witness, jury, and cartridge
PhD EE (retired). "Barbershop" tenor. CDL(PTXS). W0PBV. (785) 539-4448
NRA Life Member and Certified Instructor (Home Firearm Safety, Rifle, Pistol)

Tim Wescott July 16th 05 12:51 AM

straydog wrote:



On Fri, 14 Jul 2005 wrote:

Date: 14 Jul 2005 20:48:16 -0700
From:

Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

From: straydog on Fri 15 Jul 2005 00:48


That's called trial and error. Or, try, smoke, fix. Like if ready, fire,
aim does not work, change the order to ready, aim, fire.



All electronics works on smoke. If the smoke leaks out,
it won't work...


;-) Reminds me of another joke I can't quite remember: something
dealing with the proof that electricity is really smoke, or something
like that. Maybe someone has a reference to that joke. It was pretty
funny, too.

Art, W4PON

But electricity _is_ really smoke. They burn coal at the generating
station and it travels through the wires to your house, where it makes
everything work. Then the used smoke goes _back_ through the wires (why
do you think they call them "return" wires, eh?) to the generating
station where it goes up the smokestack.

If something should break then some of the smoke will leak out right
there in your house right before the thing stops working.

And that's how you know that electricity is smoke.

--
-------------------------------------------
Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

straydog July 16th 05 01:57 AM



On Fri, 15 Jul 2005, Tim Wescott wrote:

Date: Fri, 15 Jul 2005 16:51:21 -0700
From: Tim Wescott
Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

straydog wrote:



On Fri, 14 Jul 2005 wrote:

Date: 14 Jul 2005 20:48:16 -0700
From:

Newsgroups: rec.radio.amateur.homebrew
Subject: QUESTION: Fun with Svetlanas or Staying alive with kV power
supplies

From: straydog on Fri 15 Jul 2005 00:48


That's called trial and error. Or, try, smoke, fix. Like if ready, fire,
aim does not work, change the order to ready, aim, fire.


All electronics works on smoke. If the smoke leaks out,
it won't work...


;-) Reminds me of another joke I can't quite remember: something
dealing with the proof that electricity is really smoke, or something like
that. Maybe someone has a reference to that joke. It was pretty funny, too.

Art, W4PON

But electricity _is_ really smoke. They burn coal at the generating station
and it travels through the wires to your house, where it makes everything
work. Then the used smoke goes _back_ through the wires (why do you think
they call them "return" wires, eh?) to the generating station where it goes
up the smokestack.

If something should break then some of the smoke will leak out right there in
your house right before the thing stops working.

And that's how you know that electricity is smoke.


That's pretty good, but I seem to recall another slightly different
version of the joke but with some really clever line about the purpose
of insulation (and a half-believable rationale [rationale does not mean
scientific, however). Anyone else remember more of the details of this joke?


Art, W4PON

--
-------------------------------------------
Tim Wescott
Wescott Design Services
http://www.wescottdesign.com





















































Z.Z. July 16th 05 04:11 AM

Myron wrote:


A local (and now retired) engineering faculty member has an after-dinner
speech in which he "proves" that "electricity is black and heavy"!

For example, in an automobile, electricity is stored in the battery.
What color is the battery? Black!
And it is quite heavy for its size.


Sounds logical to me.

My favoite is the Dark Sucker Theory (light is the absence of dark, and
light bulds suck dark). Do a google on it for lots more info, probably more
than you ever wanted to know... :-)

And thusly another thread morphs far off topic...

[email protected] July 17th 05 11:51 AM

But electricity _is_ really smoke. They burn coal at the generating
station and it travels through the wires to your house, where it makes ....


Did you notice that coal is BLACK? And most smoke is BLACK, too.

Insofar as water-generated electricity is concerned, it comes from rain
which has FALLEN (it's heavy) out of BLACK clouds and flowed downward
(heavy, again) to a sort of centrifuge which spins the HEAVY electricity
out of the water and forces it into the wires....
--
--Myron A. Calhoun.
Five boxes preserve our freedoms: soap, ballot, witness, jury, and cartridge
PhD EE (retired). "Barbershop" tenor. CDL(PTXS). W0PBV. (785) 539-4448
NRA Life Member and Certified Instructor (Home Firearm Safety, Rifle, Pistol)


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