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Old August 27th 10, 09:07 PM posted to rec.radio.amateur.homebrew,sci.electronics.design
whit3rd whit3rd is offline
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First recorded activity by RadioBanter: Mar 2007
Posts: 3
Default Heating in 4-1/2 turn inductor

On Aug 27, 10:31*am, "Jeff Johnson" wrote:

The theory of ideal inductors does not give any reason why a 1/2 turn should
at all be important.


Oh, yes, it DOES give a reason. A pot core (or E cores) has a pair of
return
flux arms flanking the central element, and a '1/2 turn' winding
imbalances
those return fluxes.

That means the 3-d flux inside the core is very different in the
two cases, and if one return arm saturates, that flux distribution
alters
considerably during the cycle. That causes (1) the material to heat
due to remagnetization in an asymmetric way, (2) the forces of the
pole pieces to modulate as the field builds. The first effect (caused
by material hysteresis) might have been expected. The second
effect, though, will cause ultrasonic excitation of the core, maybe
creating cracks by mechanical stress.