On 11/17/2017 3:37 AM, rickman wrote:
Jerry Stuckle wrote on 11/16/2017 10:34 PM:
On 11/16/2017 9:17 PM, rickman wrote:
Jerry Stuckle wrote on 11/16/2017 9:02 PM:
On 11/16/2017 7:28 PM, rickman wrote:
Gareth's Downstairs Computer wrote on 11/16/2017 4:01 PM:
On 16/11/2017 20:04, rickman wrote:
Gareth's Downstairs Computer wrote on 11/16/2017 12:55 PM:
On 16/11/2017 17:07, rickman wrote:
Bob Wilson wrote on 11/7/2017 9:47 PM:
On 11/4/2017 5:42 AM, Gareth's Kitchen Komputer wrote:
On Mon, 21 Dec 2015 23:33:17 +0000, gareth wrote:

For those who make their own Morse Keys, what do you use for
the
contacts,
for
I have found the phosphor bronze pillar for the dot contact
on my
ersatz
Vibroplex
to be very noisy and scratchy?

I'm fairly sure that I asked this question before, but it
has been a
habit
of never put off till
tomorrow what you can put off till the day after.

I chose phosphor bronze because in the days of making one's own
electronic
organs, phosphor bronze was suggested as a suitable keying
matreial
for
the
keyboards.






If a question's worth asking, Gareth...







I have not made lots of keys, but when I do I use contacts
from old
relays.
I still have some relays I bought as WWII surplus when I was
in my
teens,
back in the 1950's. They have strange coil parameters, weird
mounting
arrangements, etc., but nice little silver contacts.
Bob W, WA9D

Why use a mechanical switch?Â* There are magnetic hall effect
switches
around.Â* Or a mercury wetted switch can be operated by a magnet.
Are the
magnetic switches too sloppy?


Perhaps you confuse mercury wetted with reed relays?

I am thinking of reed relays, so I guess I used the wrong name, but
aren't
they wetted with mercury to prevent corrosion building up?


In the closed atmosphere of the glass tube, there should not be any
corrosion, I think. ISTR some gas in there, but don't know about
mercury wetting.

Call it what you want, corrosion, oxidation, just plain pitting.Â* The
point is a solid surface will wear from the arcing that happens when
contacts break connections (which also happens on initiating
connection
because of switch bounce).Â* Mercury doesn't have this problem as it
is a
liquid and reforms the layer every time it is "pitted".


Mercury also does not make a "clean" break.Â* It "puddles" as the
contacts
are pulled apart due to surface tension.Â* It leads to irregular break
timing.Â* This isn't a problem at low switching speeds as you have in
regular
switches and relays, but can be at higher rates as in CW.
Additionally a
magnetic field for switching accentuates this problem. Reed relays
are good
for things like security system contacts, but not a CW key.

I haven't timed such switches.Â* What is the timing precision requirement
for CW?Â* Does optical satisfy it?


Never tried optical but as long as you can get a clean make/break of the
beam it should work.Â* The problem as i see it would be that clean
make/break; the beam will fade in and out.Â* Probably not as bad as a reed
switch - but for high speed CW you need clean operation.
That's why many keys use brass contacts or similar; the have a clean
make/break.Â* And even if they get pitted they are soft enough to burnish
rather easily and thick enough to last for years.

So no numbers?Â* Let's try to make some.

According to Tom - W4BQF, "All high speed code (above about 55 wpm) is
sent with a keyboard/keyer or a computer keyboard".Â* So we can use 55
WPM as an upper limit for using a manual key.

Dot length = 1.2 seconds / WPM = 1.2 / 55 ~= 22 ms

Switch bounce time for many switches is some single digit ms.Â* So I'm
not sure what "clean" make/break means.Â* The bounce time for reed
switches is about the same as other switches I found.


No, it is not bounce time - "clean" is how quickly it makes/breaks.
Brass contacts are virtually instantaneous. However, reed switches
operate via a magnetic field. This field is not a simple make/break -
it gets stronger and weaker depending on the distance from the magnet.
IOW, brass contacts are digital but the magnet field is analog. The
actual switching does not necessarily always occur at the same magnetic
field strength. Additionally, switching off to on requires a stronger
magnetic field than the release. The two combined can result in varying
width pulses at high speed. Optical is also analog and can have similar
problems.

And before you dismiss all of this - why don't you see any paddles with
reed switches or optical? If these methods are so good, why aren't they
in the high-end paddles/keys?

--
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Jerry Stuckle

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