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#1
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I have in my yard two 60 foot steel poles about 120 feet apart, placed there
40 years ago by a previous ham owner. The old halyards, about 3/4 inch diameter cotton-covered wire (wire core was about 1/8 inch) are long gone, and I need to find new rope to haul up my wire. I can't find anything like the old stuff. I was thinking about using wire rope, the flexible 7x19 kind, maybe stainless steel, at maybe 3/8 inch diameter. I think that will roll over the pulleys (which I think are less than 1 inch radius). Given that my longest wire will have maybe 8-10 feet of poly lines supporting each end, will wire rope present appreciably more metal at the ends than the poles themselves will? Is there a synthetic rope up to the task? Keep in mind that the rope I need will be running vertically, and when the antenna load is placed perpendicularly, the loads on the halyard will be in the several hundred- to thousand-pound load range. Of course it needs to last for decades or more in the sun. As always, if you have suggestions that haven't occurred to me I'll gladly listen to them. -- Bruce Wilson KF7K http://science.uvsc.edu/wilson |
#2
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"Bruce Wilson" wrote in
: I have in my yard two 60 foot steel poles about 120 feet apart, placed there 40 years ago by a previous ham owner. The old halyards, about 3/4 inch diameter cotton-covered wire (wire core was about 1/8 inch) are long gone, and I need to find new rope to haul up my wire. I can't find anything like the old stuff. I was thinking about using wire rope, the flexible 7x19 kind, maybe stainless steel, at maybe 3/8 inch diameter. I think that will roll over the pulleys (which I think are less than 1 inch radius). Given that my longest wire will have maybe 8-10 feet of poly lines supporting each end, will wire rope present appreciably more metal at the ends than the poles themselves will? Is there a synthetic rope up to the task? Keep in mind that the rope I need will be running vertically, and when the antenna load is placed perpendicularly, the loads on the halyard will be in the several hundred- to thousand-pound load range. Of course it needs to last for decades or more in the sun. As always, if you have suggestions that haven't occurred to me I'll gladly listen to them. What the blazes are you planning to pull up there? A Sterba for 15 meters or something? -- Dave Oldridge+ ICQ 1800667 |
#3
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Ham Radio Outlet, HRO, sells a Black Nylon Antenna Rope that will do just fine.
www.hamradio.com - - - Bruce Wilson wrote: I have in my yard two 60 foot steel poles about 120 feet apart, placed there 40 years ago by a previous ham owner. The old halyards, about 3/4 inch diameter cotton-covered wire (wire core was about 1/8 inch) are long gone, and I need to find new rope to haul up my wire. I can't find anything like the old stuff. I was thinking about using wire rope, the flexible 7x19 kind, maybe stainless steel, at maybe 3/8 inch diameter. I think that will roll over the pulleys (which I think are less than 1 inch radius). Given that my longest wire will have maybe 8-10 feet of poly lines supporting each end, will wire rope present appreciably more metal at the ends than the poles themselves will? Is there a synthetic rope up to the task? Keep in mind that the rope I need will be running vertically, and when the antenna load is placed perpendicularly, the loads on the halyard will be in the several hundred- to thousand-pound load range. Of course it needs to last for decades or more in the sun. As always, if you have suggestions that haven't occurred to me I'll gladly listen to them. |
#4
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I am using a couple thousand feet of the black braided dacron form
DAVIS RF for some ten years now... Still looks like new...' denny |
#5
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![]() For antenna wire, cables, and ropes, I usually start with Radioworks. You'll find an excellent selection of antenna lines and ropes for whatever application you want at: http://radioworks.com/PDFCat05/70-71.pdf Ed K7AAT |
#6
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![]() "Bruce Wilson" wrote in message . .. I have in my yard two 60 foot steel poles about 120 feet apart, placed there 40 years ago by a previous ham owner. The old halyards, about 3/4 inch diameter cotton-covered wire (wire core was about 1/8 inch) are long gone, and I need to find new rope to haul up my wire. I can't find anything like the old stuff. I was thinking about using wire rope, the flexible 7x19 kind, maybe stainless steel, at maybe 3/8 inch diameter. I think that will roll over the pulleys (which I think are less than 1 inch radius). Given that my longest wire will have maybe 8-10 feet of poly lines supporting each end, will wire rope present appreciably more metal at the ends than the poles themselves will? Is there a synthetic rope up to the task? Keep in mind that the rope I need will be running vertically, and when the antenna load is placed perpendicularly, the loads on the halyard will be in the several hundred- to thousand-pound load range. Of course it needs to last for decades or more in the sun. As always, if you have suggestions that haven't occurred to me I'll gladly listen to them. -- Bruce Wilson KF7K http://science.uvsc.edu/wilson I am using two lengths of 3/16 th black Dacron covered rope from CableXperts, or maybe Texas Towers. It has been holding up 280 feet of 75 meter loop ( #14 wire) for at least 6 years. (It makes a 90 degree bend at 75 feet). I once used 3/8 inch Poly something rope. It rotted so badly that after 6 months I could pull it apart between my two hands. BTW, you can do a LOT worse than plastic covered clothesline; after all, it is meant for outdoor use. Tam/WB2TT |
#7
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Tam/WB2TT wrote:
. . . I once used 3/8 inch Poly something rope. It rotted so badly that after 6 months I could pull it apart between my two hands. . . That would have been polypropylene, widely sold in hardware and DIY stores. It rots in no time if exposed to UV. Polyester holds up very well, and nylon is just about as good. (I think most of the rope sold specifically for antenna use is polyester.) I'd use black rope if I lived in an area having a lot of direct sunlight and/or one that's at at high elevation, since this improves its UV resistance, but ordinary nylon or polyester rope lasts many years at my western Oregon QTH. (Maybe the moss/algae growth helps.) I like nylon because its stretchiness acts as a shock absorber, but this would be a disadvantage for some applications. Roy Lewallen |
#8
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"Roy Lewallen" wrote in message
... That would have been polypropylene, widely sold in hardware and DIY stores. It rots in no time if exposed to UV. Polyester holds up very well, and nylon is just about as good. (I think most of the rope sold specifically for antenna use is polyester.) I'd use black rope if I lived in an area having a lot of direct sunlight and/or one that's at at high elevation, since this improves its UV resistance, but ordinary nylon or polyester rope lasts many years at my western Oregon QTH. (Maybe the moss/algae growth helps.) I like nylon because its stretchiness acts as a shock absorber, but this would be a disadvantage for some applications. Roy Lewallen Polyester (Dacron) rope has the higher ultraviolet resistance. Nylon, especially if formulated with UV absorbers and anti-oxidants does fairly well too. If you get acid rain in your area, Nylon will not last nearly as long. Polyethylene and polypropylene ropes are rapidly destroyed in sunlight. The mechanism that protects polyester from ultraviolet in sunlight is an interesting one. When a short wavelength photon hits the polymer in the rope, its energy has to go somewhere. Often it just heats the polymer, but sometimes it breaks the polymer chain. Polyolefin ropes (polypropylene and polyethylene) have an easily broken polymer backbone. The backbone is much stronger in polyamides (Nylon). Polyesters, however, have aromatic (benzene-like) structures in them that absorb the short wavelength UV radiation and re-emit it as longer wavelength fluorescence. In polyethylene terephthalate (PET, Dacron) this fluorescence is generally in the near infrared so it is not visible. In polyethylene naphthalate (PEN), the fluorescence is in the visible region. This polyester has better barrier properties for food use and can withstand slightly higher temperatures than the PET used in most plastic soft drink bottles and food containers. But the fluorescence is unwanted in most food applications so quenching agents are added to suppress this property. Dacron is DuPont's proprietary name for their PET. Usually rope sellers charge a premium for the name, but polyester fibers as used in ropes are manufactured by many other companies. Roy is correct about the black rope lasting longer. Carbon black added to the polyester is an excellent UV absorber. 73, Barry WA4VZQ Remove the NO SPAM to reply directly. |
#9
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On Thu, 17 Aug 2006 01:33:58 -0400, "Graywolf"
wrote: Polyethylene and polypropylene ropes are rapidly destroyed in sunlight. Barry, There is a type of rope known here as Silver Rope. I understand that it is manufactured from UV stabilised polyethylene and claims resistance to sunlight. It is also claimed to be resistance to most acids and alkalis. It is a very low cost rope, white in colour, and is widely used in marine applications. I have halyards and tails of this stuff that have been in the weather for 10 years with no significant degradation (superficially or observed when the strands are opened up). Silver Rope is about half the price of Dacron rope (though only about 80% of the strength of Dacron). It takes knots well (as well as the better synthetic fibre ropes, it has a slightly greasy feel), good abrasion resistance and it is easy to splice. Owen -- |
#10
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![]() "Owen Duffy" wrote in message ... On Thu, 17 Aug 2006 01:33:58 -0400, "Graywolf" wrote: Polyethylene and polypropylene ropes are rapidly destroyed in sunlight. Barry, There is a type of rope known here as Silver Rope. I understand that it is manufactured from UV stabilised polyethylene and claims resistance to sunlight. It is also claimed to be resistance to most acids and alkalis. It is a very low cost rope, white in colour, and is widely used in marine applications. I have halyards and tails of this stuff that have been in the weather for 10 years with no significant degradation (superficially or observed when the strands are opened up). Silver Rope is about half the price of Dacron rope (though only about 80% of the strength of Dacron). It takes knots well (as well as the better synthetic fibre ropes, it has a slightly greasy feel), good abrasion resistance and it is easy to splice. Owen -- If you live anywhere near water, a boat shop might be a good source for rope that will withstand weather and UV. Think of all the rope on a sail boat. I haven't checked prices. Tam/WB2TT |
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