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#1
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Hi Bill
I don't know whether my system is considered right or wrong, but it has worked for 20 years with no problems at all and no TVI. On the wall outside of my shack is a 1/16" thick copper plate that measures about 14" x 18" A #6 braided copper cable, brazed along the left edge, along with 3 bolts through it as well, connects to an 8 foot grounding rod with clamps. It is through holes in this copper plate that all wires lead into the shack. On the inside of the house, a section of drywall was removed from between the studs temporarily, in order to install 9 gas bottle lighting arresters inside the wall. The grounding cables from them #8 copper pass through clamps (similar to romex connectors) at the bottom of the copper plate and also connect to the grounding rod. Two open ports (from inside to outside) were made through the wall using 3 inch partially flattened PVC pipe with TWO 3/4 inch PVC pipes spaced to the edges of this pipe, the center was filled with a 1-1/4 inch PVC pipe and around it filled with spray foam and trimmed flush after drying. The drywall section removed was drilled where the gas bottles and 2 openings were made and refitted to the wall and finished off with joint compound, etc. so it looks like it was never removed. This setup gives my place for through the wall connections to my antenna's and I never needed to use all of the ports I installed in my 20 years there. I have handled ladderline in a couple of different ways over the years. Initially, I passed my ladder line, one leg through each of the 3/4 PVC tubes and on the inside to my tuner, on the outside to the antenna it was used with, in this case a loop skywire. A rotor cable was fed through one of the 3/4 inch PVC tubes at the other end of the panel. A major mistake as when I did take a lightning hit, the only place it got into the shack was through this abandoned rotor cable. No real harm done other than a rotor cable welded to the back of two filing cabinets by lighting, and a pooch who will never come into my shack again after getting dowsed with flying sparks. I later, after moving my desk to a different wall and didn't want open ladder line running free in the room, used the gas bottles as lead ins for the ladder line and coax from the gas bottle to the tuner. I saw no difference in performance doing it this way, and it was much safer in my opinion. Previously, I used a knife switch to run the ladder to ground when not in use. Now it just stays connected all the time through the gas bottles. As an aside, I had a similar set-up at my former house, only without the gas bottle lightning arresters. Then I would use connectors through the copper plate which grounded the braid to the copper plate. In all cases, after my system was installed, I heavily sprayed the copper plate with like 4 coats of trumpet laquer, which also sealed all of the connections against moisture. Silicone was not available at that time (30 years ago) to the public that I know of. We also used a lot of tar strips back in those days also to wrap around connectors and areas of exposure to the elements. In places where it is feasible, I prefer ladder line over coax! One of the best ladder lines I ever constructed was using some of my sons Monster Cable that he had used with his stereo speaker system. This heavy cable for some reason made a noticable difference in how my 80 meter loop skywire functioned. Bandwidth was definately greater, and many received station signals were stronger. Logical NO, but they were. As an aside, I often used miniature plastic I-Beams from the hobby shop instead of wood for my spacers. When glued using an oil of mustard based glue, the adhesion was permanent. With wood, I often had the glues come loose and the spacers shift as the wood aged, and/or absorbed moisture and redried, etc. TTUL - 73+ de Gary - KGØZP |
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#2
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Hi Gary,
That is some vivid and colorful experience you describe there. I haven't ever heard anything like that gounded copper "face" plate at the entry point to the house. What is the theory there? If it wants to arc it goes to ground? I don't know whether my system is considered right or wrong, but it has worked for 20 years with no problems at all and no TVI. I am glad to hear that, since I do have a few neighbors here. On the wall outside of my shack is a 1/16" thick copper plate that measures about 14" x 18" A #6 braided copper cable, brazed along the left edge, along with 3 bolts through it as well, connects to an 8 foot grounding rod with clamps. It is through holes in this copper plate that all wires lead into the shack. What kind of insulators did you install in that copper plate for the wires to go through? On the inside of the house, a section of drywall was removed from between the studs temporarily, in order to install 9 gas bottle lighting arresters inside the wall. I am not sure what this gas bottle arrester is. Are you talking about a homebrew made from some recycled material of some kind? "I have handled ladderline in a couple of different ways over the years. Initially, I passed my ladder line, one leg through each of the 3/4 PVC tubes and on the inside to my tuner, on the outside to the antenna it was used with, in this case a loop skywire. your use of the pvc tubes is not that different my intended use of those old ceramic tubes, It just happen to have saved a bunch here at the farm and have a bucket full of them. They were used to run the ac wires through wooden chicken house walls, you know they left those lights on so the chickens would lay more eggs....there were an awful lot of these lights running along to 100' long chicken houses. I have spent many years dismantling and remodelling these old buildings. Now we only have a half dozen chickens and that is even too many..hi hi...what were we talking about,,,,oh yes....ladder line.... As an aside, I had a similar set-up at my former house, only without the gas bottle lightning arresters. Then I would use connectors through the copper plate which grounded the braid to the copper plate. I am in K6 here, not much lightning, however, I think I will put a big old knife switch in In places where it is feasible, I prefer ladder line over coax! One of the best ladder lines I ever constructed was using some of my sons Monster Cable that he had used with his stereo speaker system. This heavy cable for some reason made a noticable difference in how my 80 meter loop skywire functioned. Bandwidth was definately greater, and many received station signals were stronger. Logical NO, but they were. Are you saying that you made your ladderline out of monster cable (braided #12 or so) by separating the two stands and keeping the insulation on it and using spacers? Or are you saying you used monster speaker cable "as is" for ladder line (those two strands would be kind of close that way, maybe that gave you a favorable impedance in that situation. I am trying to get the picture. I do have a bunch of that cable on hand as well and never even gave it a thought as applying to ham radio....it fits into my audio and speaker building hobby..... As an aside, I often used miniature plastic I-Beams from the hobby shop instead of wood for my spacers. yes, the search for good spacers.....I am thinking of using those small dia. uv/pvc tubes (4") that are used as ferrules for rain gutter spikes. The company is sending me a bad of 250 without the spikes for a nominal price....samples you know..... I don't why I am so fixed on this ladder line idea...maybe because I want to design one of those old fashioned qsl cards with a cartoon of a chicken house ham shack up on a hill with a cartoon latter line going up to a wire antenna with old fashioned glass strain insulators etc.....dah, di dah, di dah dah dah being pounded out on a log drum.......with sparks flying out to all points in the ionosphere..... 73 Bill k6taj |
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#3
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Hi Bill
That is some vivid and colorful experience you describe there. I haven't ever heard anything like that gounded copper "face" plate at the entry point to the house. What is the theory there? If it wants to arc it goes to ground? In my case, it was more of a matter of what I could get at the time I started doing this. Copper was the only thing I knew of that I could easily braze to using copper phosphorus bronze rods and a simple low cost propane torch. Short bolts with semi U shaped washers were used through grounding cables because lightning could melt the brazing just as easily as solder. Also, my house had vertical aluminum siding and I didn't want stray RF heating it up or causing my house to act like an antenna or someone get burned while I was on the air by touching the house. I was a worry wart! I am glad to hear that, since I do have a few neighbors here. It wasn't so much the TV's as those cheap arse cordless telephones. When using antenna's fed with ladder line, I never messed them up. What kind of insulators did you install in that copper plate for the wires to go through? NONE! But here is the order in which I progressed over the years. At first, I drilled hole in the copper plate, passed the coax through the hole, cut the covering down to the shield, wrapped a copper wire around the shield, brazed it to the copper plate, soldered to the shield, coated with tar wrap and sprayed over all with trumpet lacquer Later, I used a connector, don't remember the order number, like a double SO239 and brazed all the way around it. There is about a 1db loss using two PL259s and a joining connector. My final setup used gas bottle lightning arrestors, one end was stuck through the hole in the copper plate, the other end through the drywall inside. They were just the right length for this! The ground braid from the gas bottles went to the lower edge of the copper plate. Silicone was coated over the outside connections. I am not sure what this gas bottle arrester is. Are you talking about a homebrew made from some recycled material of some kind? No, they are store bought, the gas bottle is inside of a metal housing. Transi-Trap is one brand name. your use of the pvc tubes is not that different my intended use of those old ceramic tubes, It just happen to have saved a bunch here at the farm and have a bucket full of them. They were used to run the ac wires through wooden chicken house walls, you know they left those lights on so the chickens would lay more eggs....there were an awful lot of these lights running along to 100' long chicken houses. I have spent many years dismantling and remodelling these old buildings. Now we only have a half dozen chickens and that is even too many..hi hi...what were we talking about,,,,oh yes....ladder line.... Yep, I'm very familiar with the old Knob & Tube wiring! I spent about 25 years remodeling older homes. You might like to see how I get a 5 foot bathtub into a 4 foot wide bathroom after making the tub area only 3-1/2 feet wide by covering up the exposed vent stack. If so, check out my hidden web page at http://archimedes.galilei.com/raiar this is my index page, it has no link to the hidden pages, but there is a picture of this old man on there somewhere, plus some other junk you might be interested in as well. To get to the bathtub, behind the URL type /BATH and look for the .html page and open it, it will bring up all the .jpg's in storyline fashion. I am in K6 here, not much lightning, however, I think I will put a big old knife switch in A lot of hams disconnect their antenna's and leave the cable laying open. This is VERY DANGEROUS as lightning, if it does come in through the feedline will arc to the nearest ground and sometimes to many ground points in the room. NEVER leave an unconnected feedline laying loose in the shack. Run it to ground or toss it back outside. Are you saying that you made your ladderline out of monster cable (braided #12 or so) by separating the two stands and keeping the insulation on it and using spacers? Or are you saying you used monster speaker cable "as is" for ladder line (those two strands would be kind of close that way, maybe that gave you a favorable impedance in that situation. I am trying to get the picture. I do have a bunch of that cable on hand as well and never even gave it a thought as applying to ham radio....it fits into my audio and speaker building hobby..... No, I split the wires apart and spaced them slightly less than 6 inches apart. The plastic I beams I purchased were 12 inches long, I cut these in half and drilled holes about 1/16 inch in from the ends. So my wire spacing was more like 5-1/2 inches. I have never seen much difference in spacing over 2 inches as far as operation. I figure once you get over 500 ohms it doesn't really matter too much after that if you are at 2000 or 10,000 ohms yes, the search for good spacers.....I am thinking of using those small dia. uv/pvc tubes (4") that are used as ferrules for rain gutter spikes. The company is sending me a bad of 250 without the spikes for a nominal price....samples you know..... There you go! I used doubled soda straws for temporary antenna's and later replaced the straws with 3/8 PVC. I don't why I am so fixed on this ladder line idea...maybe because I want to design one of those old fashioned qsl cards with a cartoon of a chicken house ham shack up on a hill with a cartoon latter line going up to a wire antenna with old fashioned glass strain insulators etc.....dah, di dah, di dah dah dah being pounded out on a log drum.......with sparks flying out to all points in the ionosphere..... I hear ya! Neighbors called the fire department on me a few times and I wasn't even on the air. But I was home all three times! At one time I had a nice tower, a couple of large beams and a yagi all riding aloft. I got a frantic phone call from a neighbor saying that my antennas were on fire, just blazing away. I ran out into the backyard and looked up, saw nothing unusual. About that time I heard sirens blaring and they were stopping at my house. They did not see anything amiss either. A year later I had just pulled in the driveway, arriving home from work, before I reached the door a fire truck came screaming down the street and again stopped at my house. A neighbor had called them, saying my roof was on fire. The inspected everything, including the attic, could not find anything amiss. About three years later, I finally saw with my own eyes what the ruckus was about. It was heavily overcast, a mean storm was brewing. I had just gotten off the highway and was coming down the main road getting ready to turn onto my street. From this vantage point I could see my antenna's and the top of my house with ease. What I saw almost gave me a heart attack. It was like fire was bellowing in all directions from the top of my house. I stopped the truck on the hill down to my house and just watched. I could discern that the fire was eminating from the tips of each of the elements on my antenna's. It wasn't but a few minutes that I was sitting there watching and it was fading down and only the largest beam was still putting out a few flashes when I heard those darn sirens. The fire truck went whizzing right past me and pulled up at my house. I pulled up behind them and grabbed one of the firemen and pulled him back out to the street so he could see the last couple of flashes of fire and then there were no more. About two months later I get a telephone call from the fire department, they had finally figured out what the sparks were caused by. A phenomenon known as St. Elmo's Fire was the culprit. I didn't have to worry about another call, because that season a direct lightning hit to the tower caused the tower to explode and it all came down in a heap. Lightning hitting the tower should not have hurt anything at all, but the legs of the tower had filled with rainwater over the years and the lightning hit apparently turned the water to steam and blew the tower apart. Leastwise, that was the professional inspectors assessment of what had happened. It turns out that in the area where I lived at the time, this was a common occurance, especially on older homes and barns that had lightning rods on the roofs. Not as pronounced as mine, because they are only one point, where between my two beams, the yagi and several tower mounted verticals, I had quite a few open ends (points) up there. And everything was grounded to the max. What is funny is I had lived in that same area all of my life and had never seen anything like it before. My house was on the high side of a long valley, just about 3 miles south of an area we call Tornado Alley. If a thunderstorm was coming, it would run up or down the valley and cross right over my house every single time. If it was going to rain within a 50 mile radius, I would get wet, even if it didn't rain on the other side of the street. There were several times that it rained in my back yard and the front yard never saw a drop of rain in a whole week or two. My wife used to say it was because of all that metal I buried under the ground in the backyard. I don't think so, but there must be some explanation for it! I think it's simply that the front yard is on the higher side and the backyard the lower side, where the clouds slide down the valley. TTUL - 73+ de Gary - KGØZP |
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#4
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"Gary V. Deutschmann, Sr." wrote: One of the best ladder lines I ever constructed was using some of my sons Monster Cable that he had used with his stereo speaker system. This heavy cable for some reason made a noticable difference in how my 80 meter loop skywire functioned. Bandwidth was definately greater, and many received station signals were stronger. Logical NO, but they were. Gary, How did that transparent plastic insulation on the monster cable wire hold up in the sunshine over the years? I am thinking that if it decays and cracks it might have an effect on the way the wire is fastened to the spacers and thus come loose from the spacers. I do have quite of bit of this #12 monster cable left over on a spool from a speaker project I did last year. Also this monster cable is relatively expensive compared to other alternatives and I would almost hate to use it for feedline if it would only hold up a couple of years in the weather and sun. I wonder just how much this monster cable braided copper differs from regular #12 braided copper for AC wiring? Seems like maybe the individual strands in the monster cable are finer than the ones comprising regular AC braided wire of the same guage. Bill K6TAJ |
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#5
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Hi Bill
The monster cable I had was ultra fine stranded to about size #8 copper, very thick. It was only 8 years that it was up before I moved, and in that time it did not get brittle although it did change from clear to amber over that timespan. I was able to roll it up and bring it with me and saw no signs of cracking. But even if the insulation came off completely, it wouldn't affect it as far as ladder line goes. I was even thinking of stripping the insulation before using it for ladder line, but it was somehow molded onto the wire braid which would make stripping it quite hard. So I used it as is. FWIW: My son who is a Hi Fi buff, is now using something similar in appearance to our RG8U but in a twin housing, like some twin Cable TV cable. I have no idea of the impedance or actually what it is he is using. But he seems to like it better than the Monster Cable. TTUL Gary |
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