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#11
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Tube Power Oscillator not working properly
The APC is intended to be resistive (damps Q) at high freq and very
low reactance at operation freq. I should have mentioned that the 4R7 should be a carbon resistor (not wire wound). I hope that the anode isolation inductor is mounted away, so can't form part of the tuned circuit... What value is the inductor you are using ? Just for getting the anode tuning sorted out, have you considered driving the grid with a crystal oscillator source and a suitable buffer - this splits the problem in two. A few volts of drive should be a good start, maybe a CMOS oscillator driving some paralleled 74AC04 buffers, that will give you 5V P-P drive into a 1:2 torridal transformer, 10V P-P may be useful dive ? Just out of interest, why haven't you gone for Grounded Grid configuration ? -Mark On Jul 27, 1:15 am, wrote: GHZ spectrum analyser would be a nice bit of kit to borrow, but I dont know anyone with one - which is a pity. The scope is 40MHz so 25MHz is pretty close to its max and the resolution is not the best. Waveform is fairly symmetrical so I think the fundemental is right at 25MHz. Ill do the APC tonight, what difference will it make? As for 1.5kV - yup, I have had it cranked to full, 2.2kV, and no extra power really (maybe a slight amount, but I am looking for 1kv swing where I am only seeing 50v so its not even close). Underwear got messy... makes the hair on the back of my neck stand up from fear to be that close to a 10u cap charged to 2.2kv...! Also... borrow a GHz Spectrum Analyser and chech that the unit is running at the expected freq. What bandwidth is your scope ? An anode APC is also a very good idea. A few turn of 16AWG around a 2W 4R7 maybe a good start. Any chance of cranking Va up to 1500V just to see how much power increases ? Don't forget a fresh change of underwear and a fire extiguisher - Hide quoted text - - Show quoted text - |
#12
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Tube Power Oscillator not working properly
wrote in message ps.com... Thats interesting - whats a stopper in the anode circuit? The combination of a resistor and an inductor? And if the tube does take off at 3GHz, will I get fried by the microwaves??! VHF oscillations will develop extremely high RF voltages since the tank coil will look like a high impedance RFC and there will be no load. Expect to see a lot of arcing. Pete |
#14
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Tube Power Oscillator not working properly
On 26 Jul, 17:57, Tim Wescott wrote:
Steve H wrote: wrote: Hi, I am trying to build a tube power oscillator running at 25MHz from a Russian tube (GI6B), and although I have it running, I can't seem to ramp up the power to anywhere near the level I want out of it. I am aiming for 200 to 400 watts, but I seem to be running at just a handful of watts. Everything I have tried that I assumed would control this parameter seems to have failed to work... The RF is needed not to transmit but to drive a plasma, but for now I just want to get the tank coil running the right voltage level. But with a B+ of about 1000V, I am only getting about 50 volts in the tank coil. Circuit diagram is available here http://geocities.com/peterpion/oscillator.jpg Parameters a Voltage = 1000V, full wave rectified and smoothed Tank coil, 5mm copper tube, 7 turns, 5cm diameter, 7cm long, 1.3uH Tank Cap, air dielectric, 5mm spacing, 13cm square, 31pF, 1.6mm thick copper plates Tank circuit is capable of taking at least 100A, very heavily soldered Feedback coil, 5 turns 2mm copper wire, same diameter as tank coil, 5 cm length, placed on same former with gap of 3cm between tank and feedback coil. B+ choke 120 turns on 32mm diameter former Bias, external 12V supply, fed via a diode to the ground side of the grid coil, with a 33k resistor going to ground from the same point, bypassed by a 1nF cap. Although I have it running, both increasing or decreasing the feedback turns reduces the tank voltage. The tube spec is 350W anode dissipation, mu of 18-26, 2.5KV max, but with heavy grid current requirements it seems, although I am not quite clear on this. http://www.nd2x.net/gi6b.html Ive never built anything like this before, and I am lost as to where I am going wrong. Is it that the tube has too little gain to drive itself up to those power levels? I assumed that the low gain would just mean that I had to couple more power back to the grid to make it work. But if I increase the turns on the feedback winding, it actually reduces the power - as does reducing the turns. 5 seems to be optimum. I have taken care to keep all leads short - very short (1 to 3 inches mostly). Rats nest construction. Have tried several types of caps, all apparently rated for heavy RF use. Even rolled my own caps from copper sheet and polyethylene which work the same as the other caps. On the scope, I can see that I never drive the grid into positive. This seems wrong to me, but nothing I do makes it go positive. On the plate, all I see on the scope is a tiny 50v drop (at 25MHz) when the tube is supposedly hard on, ie the tube at the most on condition through the cycle, still has about 950V across it. So I assume that I am not turning the grid on enough. I am wondering if the problem is gain, IE is there too little gain to make it work properly? Do I need to add another tube in a Darlington type of arrangement to add enough gain to make it work better? I want this type of free running oscillator because it should stay in tune as I add small amounts of reactive load (the plasma during warm up etc) - or at least thats what I believe, not being an RF guru I am not certain of this. If anyone can help me I would appreciate it very much. Having spent the last 2 weeks trying, and read everything I can and searched the web extensively, I am at a bit of a loss as to what to do next. I do apologize for probably stupid mistakes / questions (you cant do that! you need a driver stage...? who knows!) but I am sure someone must have done this before so I appeal to them to share their experience! Thanks, Pete With only 1KV on the anode you are unlikely to get more than 40W out. You need to be nearer to 2.5KV with a lot of cooling to get anywhere near 400W. Good layout is vital with this tube, they are good to 3GHz and will take off without some sort of stopper in the anode cct. Steve H I was kinda wondering if maybe there wasn't some humongous GHz oscillation that's taking up all the power, leaving none for HF. As you point out the best way to check this would be with a spectrum analyzer, although without it you could maybe slowly increase the plate voltage and look for odd jumps in grid current or dives in plate current. I looked at the data sheet and saw two grids -- is this a 'normal' tetrode? It appeared that they were calling out negative voltages on grid 2, which confuses me. -- Tim Wescott Wescott Design Serviceshttp://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details athttp://www.wescottdesign.com/actfes/actfes.html I noticed that you do not mention any sort of shielding or shielded room for this plasma driver. Given that situation, it would probably not be in the best interest of this group to help you build a high power oscillator with limited frequency stability and the possibility of gross amounts of RF escaping into the ether to interfere with other licensed and unlicensed users of radio spectrum, including ham radio operators. Having said that...there were Radio Diathermy devices made in the 1930s & 1940s era that were simply free running power oscillators, much like what you are talking about. These old-design devices are now illegal to operate in most countries. Similar designs are still used for welding plastic assemblies, but these are required to operate inside a shielded enclosure or in a totally shielded room. To make something like this you would probably want to start with a conventional VFO (Variable Frequency Oscillator) of the Hartley type, then scale it up to run at the power level you want. However, in order to not run afoul of the law, you might want to build a very stable crystal controlled oscillator and driver section that would then drive your power amplifier. There are specific frequencies that are allocated for use by "incidental radiators" that are part of industrial equipment. Check with your country's radio spectrum regulating authority to find out what the legal operating parameters are for your country & locality. Arv _._ |
#15
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Tube Power Oscillator not working properly
Anode choke is about 1.3mH, but its not mounted away, its pretty
close, about 2 inches, although its in the opposite plane to the tank coil. Is that OK? As for driving with a fixed generator first, it would be a good thing to try I must admit - but its a big effort. I have no geny that will go to 25MHz and to make one capable of providing the 20 watts or so I would need would put me considerably back - I know shooting straight for the goal in a case like this is harder of course, but seeing as I have the thing running already at low power, I am hoping still... As for the 'two grids' this seems to be bad documenting (the original russian docs I think). There is definatly one grid - the tube has a single grid between a pair of connections for the heater, one of which is commoned with the cathode, and also a plate connection of course (the heatsink). The docs showing 2 grids confused me but I assume that its just that they couldent be bothered to redraw the picture! As I say, theres simply not enough connections... Unless theres something I dont know about here? Re is it buzzing at UHF and I simply cant see it I did wonder that too. But I guessed that there would probably be signs, like more heat in certain caps, and corona and such. But I cant discount it. I guess I could test this with a filament lamp indicator or similar. And as for ARVs concerns, quite right to inquire. The test design is currently as screened as is practical, mostly boxed in an aluminium box, but the base is off, which is where the grid circuitry is. I think that at this level, there is negligable radiation from this side of the circuit, but at the desired power, maybe there would be some. However the base will be on as soon as I have it working properly, as much for the sensitive electronics I have in the workshop as for reduction of spurious emissions. The several computers I have have demonstrated their sensitivity to RF at a low power level by all deciding to wipe their hard disks when I used a new HF striking TIG welder a while ago - a sad incident as I am sure anyone who has gone through the same thing will agree. When in final use, the output will be capacitvley coupled to a quartz glass tube that passes through the aluminium case. Gasses at low pressure will pass through this, be excited by the discharge and will glow, and this glow is viewed through a wire mesh screen for spectrographic uses. I may need to add a second outer case depending - I am unsure yet whether induced currents in the case will reradiate a significant amount of RF or not, so we will have to wait and see. As you say, one option would be to fix the frequency and then tune with a cap - the main reason I dident shoot straight for that is that in the UK you cant radiate anything at all, so irrespective of my chosen frequency, I have to screen to a high degree of attenuation. And now that I am begining to think that I need to include a variable cap to tune the grid circuit to the tank (this is my latest hypothesis why I am not getting the power I need), there seems to be no disadvantage to fixing the frequency. So we will see. Could anyone comment on that idea by the way? That perhaps, the capacitance between the grid and plate or cathode is resonating with the feedback coil, but is tuned to a different frequency to the main tank, and so limiting my drive? I did wonder about changing the Q of the tank to make the amp more broadband, which I think would reduce the impact of such a difference in frequency. Also I could try adding a tuning cap to the grid coil to tune it to the tank coil maybe. On Jul 26, 7:58 pm, MarkAren wrote: The APC is intended to be resistive (damps Q) at high freq and very low reactance at operation freq. I should have mentioned that the 4R7 should be a carbon resistor (not wire wound). I hope that the anode isolation inductor is mounted away, so can't form part of the tuned circuit... What value is the inductor you are using ? Just for getting the anode tuning sorted out, have you considered driving the grid with a crystal oscillator source and a suitable buffer - this splits the problem in two. A few volts of drive should be a good start, maybe a CMOS oscillator driving some paralleled 74AC04 buffers, that will give you 5V P-P drive into a 1:2 torridal transformer, 10V P-P may be useful dive ? |
#16
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Tube Power Oscillator not working properly
As long as the mH choke is mounted at 90 degrees from either of the
other inductors, you should be OK. I am trying to think of ways to move you away from you current stalemate, hence the suggestion about using an Xtal osc for drive. Do you have access to a CB rig, ham rig, something that you can derive a few watts drive from, just to see if the unit is tuning as expected ? I am quite intrigued about your 12V supply and diode to the Grid. It looks like the 33k should normally be at 0v and any -ve RF excursions are clamped at -12v, is that correct/what you intend ? Might be worth sticking a 100uA meter between the 33k and ground to allow you to check for grid current. I do like the idea from one of the other contributors to check for jumps and hysteresis as you are cranking up Va while monitoring Ia. The two should move smoothly together, jumps are a possible indicator of instability. I think 13.56Mhz may be the ISM band of choice if it is available in the UK, why did you choose 25Mhz initially ? Any chance of pictures of the current hook up ? Have you considered grounded grid ? the cathode coupling loop might only need one turn. Is this a college/uni project ? Regards, Mark On Jul 28, 12:10 am, wrote: Anode choke is about 1.3mH, but its not mounted away, its pretty close, about 2 inches, although its in the opposite plane to the tank coil. Is that OK? As for driving with a fixed generator first, it would be a good thing to try I must admit - but its a big effort. I have no geny that will go to 25MHz and to make one capable of providing the 20 watts or so I would need would put me considerably back - I know shooting straight for the goal in a case like this is harder of course, but seeing as I have the thing running already at low power, I am hoping still... As for the 'two grids' this seems to be bad documenting (the original russian docs I think). There is definatly one grid - the tube has a single grid between a pair of connections for the heater, one of which is commoned with the cathode, and also a plate connection of course (the heatsink). The docs showing 2 grids confused me but I assume that its just that they couldent be bothered to redraw the picture! As I say, theres simply not enough connections... Unless theres something I dont know about here? Re is it buzzing at UHF and I simply cant see it I did wonder that too. But I guessed that there would probably be signs, like more heat in certain caps, and corona and such. But I cant discount it. I guess I could test this with a filament lamp indicator or similar. And as for ARVs concerns, quite right to inquire. The test design is currently as screened as is practical, mostly boxed in an aluminium box, but the base is off, which is where the grid circuitry is. I think that at this level, there is negligable radiation from this side of the circuit, but at the desired power, maybe there would be some. However the base will be on as soon as I have it working properly, as much for the sensitive electronics I have in the workshop as for reduction of spurious emissions. The several computers I have have demonstrated their sensitivity to RF at a low power level by all deciding to wipe their hard disks when I used a new HF striking TIG welder a while ago - a sad incident as I am sure anyone who has gone through the same thing will agree. When in final use, the output will be capacitvley coupled to a quartz glass tube that passes through the aluminium case. Gasses at low pressure will pass through this, be excited by the discharge and will glow, and this glow is viewed through a wire mesh screen for spectrographic uses. I may need to add a second outer case depending - I am unsure yet whether induced currents in the case will reradiate a significant amount of RF or not, so we will have to wait and see. As you say, one option would be to fix the frequency and then tune with a cap - the main reason I dident shoot straight for that is that in the UK you cant radiate anything at all, so irrespective of my chosen frequency, I have to screen to a high degree of attenuation. And now that I am begining to think that I need to include a variable cap to tune the grid circuit to the tank (this is my latest hypothesis why I am not getting the power I need), there seems to be no disadvantage to fixing the frequency. So we will see. Could anyone comment on that idea by the way? That perhaps, the capacitance between the grid and plate or cathode is resonating with the feedback coil, but is tuned to a different frequency to the main tank, and so limiting my drive? I did wonder about changing the Q of the tank to make the amp more broadband, which I think would reduce the impact of such a difference in frequency. Also I could try adding a tuning cap to the grid coil to tune it to the tank coil maybe. On Jul 26, 7:58 pm, MarkAren wrote: The APC is intended to be resistive (damps Q) at high freq and very low reactance at operation freq. I should have mentioned that the 4R7 As long as the should be a carbon resistor (not wire wound). I hope that the anode isolation inductor is mounted away, so can't form part of the tuned circuit... What value is the inductor you are using ? Just for getting the anode tuning sorted out, have you considered driving the grid with a crystal oscillator source and a suitable buffer - this splits the problem in two. A few volts of drive should be a good start, maybe a CMOS oscillator driving some paralleled 74AC04 buffers, that will give you 5V P-P drive into a 1:2 torridal transformer, 10V P-P may be useful dive ?- Hide quoted text - - Show quoted text - |
#17
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Tube Power Oscillator not working properly
Sorry for the hiatus, I had an exam to submit over the weekend and
work is being a time hog at the moment. Re something with a few watts of drive, I do have a couple of ham friends, who might be able to provide this if I brought the project to them. Only problem is that the power supplies et al are spread over the workshop at the moment, but this might be a good route if I cant get any further. It has occured to me that I might have broken the tube, melted the grid or something, so this could prove the tube works. I have studied up on the tube capacitances and the interaction in the circuit, and decided to rework the project into a different design - either hartley or colpitts. Have come across a patent also that describes exactly what I want to do (tube amp for plasma excitation), and they use a modified hartley. But looking at the colpitts, I like the way that the tube capacitances are in parallel with the tank caps. They should swamp the tube values I think. Re the 12V supply, the idea is that the resistor biases the grid (at DC) to ground, the cap smooths the current through the resistor, and as electrons flow into the grid and make it more negative, at 12V the diode starts to conduct and clamps the DC grid bias at -12V. Of course, the tube end of the grid circuit is being driven high and low by the coil, so this shouldent clamp the grid voltages - just the grid DC level (bias). Thats the idea anyway - might be missing something. I have checked grid current and it peaks at about 50mA with the voltage cranked up to about 2kV IIRC. Re choosing 25MHz, I originally was shooting for 50MHz but had no joy getting the circuit to work. It worked great at 5 MHz or so, so I felt a compromise would be 25MHz. So thats where I am currently aiming for. The higher the frequency the less reactance I will get from the 'load' if I drive it capacitvley which is what I want to do (because of striking the discharge, which is difficult to do inductivley). There is a need to seal the plasma tube for certain experiments to raise the pressure in it, and some of the substances I wish to excite are not compatible with metals (an example is sulphur, which is a major part of the experiments, and its performance is described in various patents - its usually excited with microwaves in the current art, but I want to use very small discharge chambers which make this hard) so I cannot have any metal in the discharge envelope (I also have the kit onhand to make these quartz glass capsules). As you say I have heard of 13.56MHz also as a standard frequency for this kind of work, but I am aiming higher for the above loading reasons. Now, as for grounding the grid, I have considered it, but have not come across any designs of oscillators where the grid is grounded, and I dont have enough confidence in my circuit redesign skills to work out the details myself. I could of course work out the circuit, but what Z will be where, and how is this related to that phasewise - an example is the increased capacitance from the anode to the case (which is now the grid). Just dont know. I will get some photos of the rebuilt thing once its a colpitts, I am also replacing the caps with some homemade ones made from heavy copper foil, since I am a bit unsure of the quality of the russian doorknobs I am currently using. Finally, is this a uni project - well, not yet, but I am a physics undergrad and am studying some related fields, so you could say its related. It also relates to some harder core physics experiments I want to start soon, with a cyclotron being one project, which I need powerful RF drive for. Its all great fun - unless you cant get your damn RF power house to work! Current interest for this project relates to finding a discharge lamp (high intensity) whos spectrum compliments the zooanthellae photosynthesis absorbtion of marine corals. I could write a ream about this but its off topic so I will leave it at that for the moment. But its a means to an end currently - although I would like to have a power oscillator capable of spanning 1 to 100 MHz at several hundred watts for plenty of other experiments. Thanks for the contributions so far. Hope to nail this one soon. |
#18
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Tube Power Oscillator not working properly
wrote:
Hi, I am trying to build a tube power oscillator... snip Although very incomplete and of low visual resolution, schematics and cabling information for the V1's radio are at: http://www.zenza.se/vw/v1_radio.html Its power oscillator, running with 1kV on the plate, is at: http://www.zenza.se/vw/gh%20bilder/gh512a_b.jpg It appears to use interelectrode and stray capacitance to resonate the tank; no component values are given ;( Regards, Michael |
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