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-   -   Refurbishing BC221 (https://www.radiobanter.com/homebrew/21020-refurbishing-bc221.html)

Frank Dresser August 19th 03 07:54 PM


"Dick" wrote in message
...
I'm trying to get a hold of a tool that will undo grub screws
securing the front panel knobs on my venerable BC221, can anyone suggest
where I can get a hold of one, a modern equivalent and/or something that
can be modified to do the job ??
Although all BC221s were provided with the tool (stored in a
clip beside the spare valves) I've never seen one and can only guess
that it must be something like a very small Phillips screwdriver head
but with a parallel rather than tapered tip. It must also be less than
3/32" dia 'cos I've just tried to make one by hand out of 3/32" dia
steel rod and that was too big, don't think my eyesight is up to hand
filing the cruciform tip in any smaller dia rod, hence a request for
help !!
My BC221 is still furkling along after 63+ years (& only c/s -
There, I've said it !!) out of calibration) but I think I should at
least try & smarten up the case with a good clean and a bit of fresh
paint. Who knows, it's probably got more chance of making the century
than I have.
Thanks
--
Dick
GM0MNL



You need Bristol wrenches or Bristol keys or whatever Bristol calls them.
They come in 4 or 6 point form. The 6 point ones look very much like Torx
head screws. You need the 4 point type. I got mine from McMaster Carr:

mcmaster.com

I don't know if Bristol wrenches are easily available in the UK. McMaster's
website seems to be down right now, but I have to figure they do
international orders.

Frank Dresser



Frank Dresser August 20th 03 06:05 AM


"W7TI" wrote in message
...
No need to toss a "stripped" Allen wrench. Just grind off the stripped
part and it's good as new. Go slow while grinding so you don't overheat
it or you'll ruin the temper. Dunk it in water every few seconds.

While I haven't tried this on Bristol wrenches, it would probably fix
them too.

As a side note, often when it seems that the wrench is stripped, what
really happens is the set screw develops a crack which widens it out and
makes it appear like the wrench is stripped. When this happens, you're
in deep doo-doo. You might also be able to use one of those
reverse-threaded screw extractors if you can find one small enough. If
not, drill the set screw out very carefully, and if you're lucky, no
harm will be done to the threads in the knob. If the drill does gouge
out the threads, you may be able to re-thread it for the next larger
size set screw.

Also, a metric or Torx wrench might get enough bite in the damaged socket
head screw. If you do go for the drill, try to find a bit with a left hand
twist. If it locks in the set screw, it might well spin it out.

Frank Dresser


The best approach for old military equipment though, is to apply
penetrating oil and let it sit for a day or so. The more valuable the
equipment, the more days you should let it sit. With any luck, the set
screw will come right out. And use REAL penetrating oil, not just WD-40
or something similar.

--
73, Bill W7TI




Frank Dresser August 20th 03 06:05 AM


"W7TI" wrote in message
...
No need to toss a "stripped" Allen wrench. Just grind off the stripped
part and it's good as new. Go slow while grinding so you don't overheat
it or you'll ruin the temper. Dunk it in water every few seconds.

While I haven't tried this on Bristol wrenches, it would probably fix
them too.

As a side note, often when it seems that the wrench is stripped, what
really happens is the set screw develops a crack which widens it out and
makes it appear like the wrench is stripped. When this happens, you're
in deep doo-doo. You might also be able to use one of those
reverse-threaded screw extractors if you can find one small enough. If
not, drill the set screw out very carefully, and if you're lucky, no
harm will be done to the threads in the knob. If the drill does gouge
out the threads, you may be able to re-thread it for the next larger
size set screw.

Also, a metric or Torx wrench might get enough bite in the damaged socket
head screw. If you do go for the drill, try to find a bit with a left hand
twist. If it locks in the set screw, it might well spin it out.

Frank Dresser


The best approach for old military equipment though, is to apply
penetrating oil and let it sit for a day or so. The more valuable the
equipment, the more days you should let it sit. With any luck, the set
screw will come right out. And use REAL penetrating oil, not just WD-40
or something similar.

--
73, Bill W7TI




Bibby August 29th 03 10:35 PM

Dick, you got a lot of helpful feedback on your question - yet no response
from you.

Don't you think a simple "thank you" would be in order?

Malcolm


"Dick" wrote in message
...
I'm trying to get a hold of a tool that will undo grub screws
securing the front panel knobs on my venerable BC221, can anyone suggest
where I can get a hold of one, a modern equivalent and/or something that
can be modified to do the job ??
Although all BC221s were provided with the tool (stored in a
clip beside the spare valves) I've never seen one and can only guess
that it must be something like a very small Phillips screwdriver head
but with a parallel rather than tapered tip. It must also be less than
3/32" dia 'cos I've just tried to make one by hand out of 3/32" dia
steel rod and that was too big, don't think my eyesight is up to hand
filing the cruciform tip in any smaller dia rod, hence a request for
help !!
My BC221 is still furkling along after 63+ years (& only c/s -
There, I've said it !!) out of calibration) but I think I should at
least try & smarten up the case with a good clean and a bit of fresh
paint. Who knows, it's probably got more chance of making the century
than I have.
Thanks
--
Dick
GM0MNL




Bibby August 29th 03 10:35 PM

Dick, you got a lot of helpful feedback on your question - yet no response
from you.

Don't you think a simple "thank you" would be in order?

Malcolm


"Dick" wrote in message
...
I'm trying to get a hold of a tool that will undo grub screws
securing the front panel knobs on my venerable BC221, can anyone suggest
where I can get a hold of one, a modern equivalent and/or something that
can be modified to do the job ??
Although all BC221s were provided with the tool (stored in a
clip beside the spare valves) I've never seen one and can only guess
that it must be something like a very small Phillips screwdriver head
but with a parallel rather than tapered tip. It must also be less than
3/32" dia 'cos I've just tried to make one by hand out of 3/32" dia
steel rod and that was too big, don't think my eyesight is up to hand
filing the cruciform tip in any smaller dia rod, hence a request for
help !!
My BC221 is still furkling along after 63+ years (& only c/s -
There, I've said it !!) out of calibration) but I think I should at
least try & smarten up the case with a good clean and a bit of fresh
paint. Who knows, it's probably got more chance of making the century
than I have.
Thanks
--
Dick
GM0MNL




Mike W August 30th 03 07:35 AM

Dick, there's a BC221 on Ebay UK's Ham Radio list, selling later
today, current;y the bid is 12.50 UKP if you're interested.
Not mine I hasten to add.
atb Mike W
--
On Mon, 18 Aug 2003 17:00:04 +0100, Dick
wrote:

I'm trying to get a hold of a tool that will undo grub screws
securing the front panel knobs on my venerable BC221, can anyone suggest
where I can get a hold of one, a modern equivalent and/or something that
can be modified to do the job ??
Although all BC221s were provided with the tool (stored in a
clip beside the spare valves) I've never seen one and can only guess
that it must be something like a very small Phillips screwdriver head
but with a parallel rather than tapered tip. It must also be less than
3/32" dia 'cos I've just tried to make one by hand out of 3/32" dia
steel rod and that was too big, don't think my eyesight is up to hand
filing the cruciform tip in any smaller dia rod, hence a request for
help !!
My BC221 is still furkling along after 63+ years (& only c/s -
There, I've said it !!) out of calibration) but I think I should at
least try & smarten up the case with a good clean and a bit of fresh
paint. Who knows, it's probably got more chance of making the century
than I have.
Thanks
--
Dick
GM0MNL



Mike W August 30th 03 07:35 AM

Dick, there's a BC221 on Ebay UK's Ham Radio list, selling later
today, current;y the bid is 12.50 UKP if you're interested.
Not mine I hasten to add.
atb Mike W
--
On Mon, 18 Aug 2003 17:00:04 +0100, Dick
wrote:

I'm trying to get a hold of a tool that will undo grub screws
securing the front panel knobs on my venerable BC221, can anyone suggest
where I can get a hold of one, a modern equivalent and/or something that
can be modified to do the job ??
Although all BC221s were provided with the tool (stored in a
clip beside the spare valves) I've never seen one and can only guess
that it must be something like a very small Phillips screwdriver head
but with a parallel rather than tapered tip. It must also be less than
3/32" dia 'cos I've just tried to make one by hand out of 3/32" dia
steel rod and that was too big, don't think my eyesight is up to hand
filing the cruciform tip in any smaller dia rod, hence a request for
help !!
My BC221 is still furkling along after 63+ years (& only c/s -
There, I've said it !!) out of calibration) but I think I should at
least try & smarten up the case with a good clean and a bit of fresh
paint. Who knows, it's probably got more chance of making the century
than I have.
Thanks
--
Dick
GM0MNL



Dick August 30th 03 01:22 PM

In message YGP3b.227320$Oz4.62141@rwcrnsc54, Bibby
writes
Dick, you got a lot of helpful feedback on your question - yet no response
from you.

Don't you think a simple "thank you" would be in order?

Malcolm

Yes, my fault & I should have got back to thank everyone for their input
to my BC221 query sooner than this. I've now got a set of small Bristol
wrenches on order from the US and I'll post an up date once they arrive
& I've had a chance to try & remove the grub screws (carefully).

Once again, thanks for all the suggestions & loan offers.
--
Dick
GM0MNL

Dick August 30th 03 01:22 PM

In message YGP3b.227320$Oz4.62141@rwcrnsc54, Bibby
writes
Dick, you got a lot of helpful feedback on your question - yet no response
from you.

Don't you think a simple "thank you" would be in order?

Malcolm

Yes, my fault & I should have got back to thank everyone for their input
to my BC221 query sooner than this. I've now got a set of small Bristol
wrenches on order from the US and I'll post an up date once they arrive
& I've had a chance to try & remove the grub screws (carefully).

Once again, thanks for all the suggestions & loan offers.
--
Dick
GM0MNL

Tom Bruhns August 30th 03 04:00 PM

"Bibby" wrote in message news:YGP3b.227320$Oz4.62141@rwcrnsc54...
Dick, you got a lot of helpful feedback on your question - yet no response
from you.

Don't you think a simple "thank you" would be in order?


I'm glad to see that others feel the same way I do about that. I
often respond to questions, and end up with no idea if my response was
helpful or not. "Thank yous" are nice, but feedback even without a
thank-you would also be welcome, just to know that we're not talking
into the wind. Also, an "I solved the problem (thus-and-such way)" is
helpful: we then know we don't have to write any more, and maybe we
learn another way to solve such a problem, or place to get such parts.
Sometimes the discussion is worthwhile even without the OP's
response, but I'd always like to see _something_ back from the OP.

Welcome to bash me unmercifully if I fail to follow up like that on
any question I post!

Cheers,
Tom


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