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Old September 22nd 03, 08:30 PM
Jason Hsu
 
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Default Iron powder vs. ferrite cores for low-power inductors

Yes, this is related to the noise cancelling device described at
http://www.geocities.com/g4lna/noisdes.html

I'm trying to figure out if I can substitute type 61 or type 43
ferrites for the transformers, because I have these ferrite ring cores
but I do not have the iron powder toroids. Also, using type 43
ferrites would allow me to use fewer turns. (That 160m/180m
transformer requires about 50 turns!) From my experience with
high-power RF transformers, I know that iron powder toroids are less
vulnerable to core saturation and excess heating.

The phase shifter and the amplifier in the noise cancelling device do
NOT work with high power levels like a transmitter, tuner, or
SWR/wattmeter would. So if core saturation and excess heating are not
an issue, is there any particular reason I MUST use iron powder
instead of ferrites?

Jason Hsu, AG4DG

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Old September 22nd 03, 09:19 PM
Roy Lewallen
 
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The transformers in that circuit are tuned; that is, they're basically
tank circuits with a secondary winding for impedance transformation. So
type 43 ferrite would be a very poor choice, since it has a Q of 1 at a
few MHz. You need a core material that maintains a decent Q at the
frequency of interest. Type 61 isn't too awfully bad from a Q standpoint
at lower HF, but you'll have a very strong temperature dependence. There
are a couple of other 60 series ferrites that might be better -- check
out the Fair-Rite web site. I'd use a bigger powdered iron core, myself.
Going to type 2 material will reduce the required number of turns, and
will probably reduce the Q only slightly.

Roy Lewallen, W7EL

Jason Hsu wrote:
Yes, this is related to the noise cancelling device described at
http://www.geocities.com/g4lna/noisdes.html

I'm trying to figure out if I can substitute type 61 or type 43
ferrites for the transformers, because I have these ferrite ring cores
but I do not have the iron powder toroids. Also, using type 43
ferrites would allow me to use fewer turns. (That 160m/180m
transformer requires about 50 turns!) From my experience with
high-power RF transformers, I know that iron powder toroids are less
vulnerable to core saturation and excess heating.

The phase shifter and the amplifier in the noise cancelling device do
NOT work with high power levels like a transmitter, tuner, or
SWR/wattmeter would. So if core saturation and excess heating are not
an issue, is there any particular reason I MUST use iron powder
instead of ferrites?

Jason Hsu, AG4DG


  #3   Report Post  
Old September 22nd 03, 09:19 PM
Roy Lewallen
 
Posts: n/a
Default

The transformers in that circuit are tuned; that is, they're basically
tank circuits with a secondary winding for impedance transformation. So
type 43 ferrite would be a very poor choice, since it has a Q of 1 at a
few MHz. You need a core material that maintains a decent Q at the
frequency of interest. Type 61 isn't too awfully bad from a Q standpoint
at lower HF, but you'll have a very strong temperature dependence. There
are a couple of other 60 series ferrites that might be better -- check
out the Fair-Rite web site. I'd use a bigger powdered iron core, myself.
Going to type 2 material will reduce the required number of turns, and
will probably reduce the Q only slightly.

Roy Lewallen, W7EL

Jason Hsu wrote:
Yes, this is related to the noise cancelling device described at
http://www.geocities.com/g4lna/noisdes.html

I'm trying to figure out if I can substitute type 61 or type 43
ferrites for the transformers, because I have these ferrite ring cores
but I do not have the iron powder toroids. Also, using type 43
ferrites would allow me to use fewer turns. (That 160m/180m
transformer requires about 50 turns!) From my experience with
high-power RF transformers, I know that iron powder toroids are less
vulnerable to core saturation and excess heating.

The phase shifter and the amplifier in the noise cancelling device do
NOT work with high power levels like a transmitter, tuner, or
SWR/wattmeter would. So if core saturation and excess heating are not
an issue, is there any particular reason I MUST use iron powder
instead of ferrites?

Jason Hsu, AG4DG


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Old September 22nd 03, 09:37 PM
xpyttl
 
Posts: n/a
Default

I might even consider a type 1 core for that 160 meter coil. The type 6
specified in the web page seems like an unlikely choice for that frequency.

Reading the article, he indicated it didn't work that well when he used
chokes in the tank, which is pretty close to what you will have with the
ferrite cores.

Presumably you're in the U.S., you can get toriods pretty cheaply (and
quickly) from http://kitsandparts.com, although he does sell them in big
bunches. You can order oneseys from http://www.palomar-engineers.com but in
my experience they are pretty slow, and by the time you pay their shipping,
you may as well have spent the same money at kitsandparts and gotten ten
times as many toroids.

...

"Roy Lewallen" wrote in message
...
The transformers in that circuit are tuned; that is, they're basically
tank circuits with a secondary winding for impedance transformation. So
type 43 ferrite would be a very poor choice, since it has a Q of 1 at a
few MHz. You need a core material that maintains a decent Q at the
frequency of interest. Type 61 isn't too awfully bad from a Q standpoint
at lower HF, but you'll have a very strong temperature dependence. There
are a couple of other 60 series ferrites that might be better -- check
out the Fair-Rite web site. I'd use a bigger powdered iron core, myself.
Going to type 2 material will reduce the required number of turns, and
will probably reduce the Q only slightly.

Roy Lewallen, W7EL

Jason Hsu wrote:
Yes, this is related to the noise cancelling device described at
http://www.geocities.com/g4lna/noisdes.html

I'm trying to figure out if I can substitute type 61 or type 43
ferrites for the transformers, because I have these ferrite ring cores
but I do not have the iron powder toroids. Also, using type 43
ferrites would allow me to use fewer turns. (That 160m/180m
transformer requires about 50 turns!) From my experience with
high-power RF transformers, I know that iron powder toroids are less
vulnerable to core saturation and excess heating.

The phase shifter and the amplifier in the noise cancelling device do
NOT work with high power levels like a transmitter, tuner, or
SWR/wattmeter would. So if core saturation and excess heating are not
an issue, is there any particular reason I MUST use iron powder
instead of ferrites?

Jason Hsu, AG4DG




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Old September 22nd 03, 09:37 PM
xpyttl
 
Posts: n/a
Default

I might even consider a type 1 core for that 160 meter coil. The type 6
specified in the web page seems like an unlikely choice for that frequency.

Reading the article, he indicated it didn't work that well when he used
chokes in the tank, which is pretty close to what you will have with the
ferrite cores.

Presumably you're in the U.S., you can get toriods pretty cheaply (and
quickly) from http://kitsandparts.com, although he does sell them in big
bunches. You can order oneseys from http://www.palomar-engineers.com but in
my experience they are pretty slow, and by the time you pay their shipping,
you may as well have spent the same money at kitsandparts and gotten ten
times as many toroids.

...

"Roy Lewallen" wrote in message
...
The transformers in that circuit are tuned; that is, they're basically
tank circuits with a secondary winding for impedance transformation. So
type 43 ferrite would be a very poor choice, since it has a Q of 1 at a
few MHz. You need a core material that maintains a decent Q at the
frequency of interest. Type 61 isn't too awfully bad from a Q standpoint
at lower HF, but you'll have a very strong temperature dependence. There
are a couple of other 60 series ferrites that might be better -- check
out the Fair-Rite web site. I'd use a bigger powdered iron core, myself.
Going to type 2 material will reduce the required number of turns, and
will probably reduce the Q only slightly.

Roy Lewallen, W7EL

Jason Hsu wrote:
Yes, this is related to the noise cancelling device described at
http://www.geocities.com/g4lna/noisdes.html

I'm trying to figure out if I can substitute type 61 or type 43
ferrites for the transformers, because I have these ferrite ring cores
but I do not have the iron powder toroids. Also, using type 43
ferrites would allow me to use fewer turns. (That 160m/180m
transformer requires about 50 turns!) From my experience with
high-power RF transformers, I know that iron powder toroids are less
vulnerable to core saturation and excess heating.

The phase shifter and the amplifier in the noise cancelling device do
NOT work with high power levels like a transmitter, tuner, or
SWR/wattmeter would. So if core saturation and excess heating are not
an issue, is there any particular reason I MUST use iron powder
instead of ferrites?

Jason Hsu, AG4DG






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Old September 23rd 03, 02:24 AM
John Popelish
 
Posts: n/a
Default

Jason Hsu wrote:

Yes, this is related to the noise cancelling device described at
http://www.geocities.com/g4lna/noisdes.html

I'm trying to figure out if I can substitute type 61 or type 43
ferrites for the transformers, because I have these ferrite ring cores
but I do not have the iron powder toroids. Also, using type 43
ferrites would allow me to use fewer turns. (That 160m/180m
transformer requires about 50 turns!) From my experience with
high-power RF transformers, I know that iron powder toroids are less
vulnerable to core saturation and excess heating.

The phase shifter and the amplifier in the noise cancelling device do
NOT work with high power levels like a transmitter, tuner, or
SWR/wattmeter would. So if core saturation and excess heating are not
an issue, is there any particular reason I MUST use iron powder
instead of ferrites?

Jason Hsu, AG4DG


The main positive quality of powdered iron cores is their high
saturation flux. The dispersion of iron in a nonconductive matrix
also gives them low eddy current losses. But if you don't need the
saturation flux (which is usually the case for inductors that are not
carrying a large DC current) then you can substitute a ferrite core
with an air gap.

The ferrite core will have some eddy current losses (dependent on the
bulk conductivity) and hysterisis losses (depending on the BH loop
area), but you can keep both of these arbitrarily low by increasing
the air gap and the turns count. Type 61 has a very high bulk
resistivity, but both type 43 and type 61 have pretty big BH loop
areas. Have you got any of those type 43 split cores that are clamped
around wires to suppress EMI? With a small air gap, they make pretty
good RF inductor cores.

--
John Popelish
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Old September 23rd 03, 02:24 AM
John Popelish
 
Posts: n/a
Default

Jason Hsu wrote:

Yes, this is related to the noise cancelling device described at
http://www.geocities.com/g4lna/noisdes.html

I'm trying to figure out if I can substitute type 61 or type 43
ferrites for the transformers, because I have these ferrite ring cores
but I do not have the iron powder toroids. Also, using type 43
ferrites would allow me to use fewer turns. (That 160m/180m
transformer requires about 50 turns!) From my experience with
high-power RF transformers, I know that iron powder toroids are less
vulnerable to core saturation and excess heating.

The phase shifter and the amplifier in the noise cancelling device do
NOT work with high power levels like a transmitter, tuner, or
SWR/wattmeter would. So if core saturation and excess heating are not
an issue, is there any particular reason I MUST use iron powder
instead of ferrites?

Jason Hsu, AG4DG


The main positive quality of powdered iron cores is their high
saturation flux. The dispersion of iron in a nonconductive matrix
also gives them low eddy current losses. But if you don't need the
saturation flux (which is usually the case for inductors that are not
carrying a large DC current) then you can substitute a ferrite core
with an air gap.

The ferrite core will have some eddy current losses (dependent on the
bulk conductivity) and hysterisis losses (depending on the BH loop
area), but you can keep both of these arbitrarily low by increasing
the air gap and the turns count. Type 61 has a very high bulk
resistivity, but both type 43 and type 61 have pretty big BH loop
areas. Have you got any of those type 43 split cores that are clamped
around wires to suppress EMI? With a small air gap, they make pretty
good RF inductor cores.

--
John Popelish
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