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-   -   Steel no good for chassis? (Which metal is best for old regen designs?) (https://www.radiobanter.com/homebrew/21446-steel-no-good-chassis-metal-best-old-regen-designs.html)

David Forsyth October 19th 03 01:54 PM

Steel no good for chassis? (Which metal is best for old regen designs?)
 
Hi all,

I recently became interested in trying to build a small two-tube regen type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils. I noticed also after this that every old article
that I've come across usually suggested aluminum for the chassis. They
don't make mention of the reasons for this, however. I was wondering if
ease of machinability for the amatuer working with simple hand tools, and
perhaps also weight savings, were main factors, or was it mainly for lack of
magnetic interation with the coils? We also have sheets of aluminum, brass,
and stainless that I can use but I'm not sure if they can be resistance
welded, so I would have to bolt the face onto the main chassis box. Anyone
have any further ideas or insights?

thanks in advance,

Dave



--exray-- October 19th 03 01:57 PM

David Forsyth wrote:
Hi all,

I recently became interested in trying to build a small two-tube regen type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils. I noticed also after this that every old article
that I've come across usually suggested aluminum for the chassis. They
don't make mention of the reasons for this, however. I was wondering if
ease of machinability for the amatuer working with simple hand tools, and
perhaps also weight savings, were main factors, or was it mainly for lack of
magnetic interation with the coils? We also have sheets of aluminum, brass,
and stainless that I can use but I'm not sure if they can be resistance
welded, so I would have to bolt the face onto the main chassis box. Anyone
have any further ideas or insights?

thanks in advance,

Dave


Steel will be fine. Your suspicions about workability are correct but
there is also plating/painting to consider.
-Bill


--exray-- October 19th 03 01:57 PM

David Forsyth wrote:
Hi all,

I recently became interested in trying to build a small two-tube regen type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils. I noticed also after this that every old article
that I've come across usually suggested aluminum for the chassis. They
don't make mention of the reasons for this, however. I was wondering if
ease of machinability for the amatuer working with simple hand tools, and
perhaps also weight savings, were main factors, or was it mainly for lack of
magnetic interation with the coils? We also have sheets of aluminum, brass,
and stainless that I can use but I'm not sure if they can be resistance
welded, so I would have to bolt the face onto the main chassis box. Anyone
have any further ideas or insights?

thanks in advance,

Dave


Steel will be fine. Your suspicions about workability are correct but
there is also plating/painting to consider.
-Bill


Ralph Mowery October 19th 03 02:24 PM


I recently became interested in trying to build a small two-tube regen

type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the

classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils. I noticed also after this that every old

article
that I've come across usually suggested aluminum for the chassis. They
don't make mention of the reasons for this, however. I was wondering if
ease of machinability for the amatuer working with simple hand tools, and


Aluminum is usually easier for most to work with with simple hand tools.
Steel is fine but it might rust and look bad after a while. Make the
chassie out of whatever kind of metel that you think is the best for you to
work with . Electrically there will be little if any differance.



Ralph Mowery October 19th 03 02:24 PM


I recently became interested in trying to build a small two-tube regen

type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the

classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils. I noticed also after this that every old

article
that I've come across usually suggested aluminum for the chassis. They
don't make mention of the reasons for this, however. I was wondering if
ease of machinability for the amatuer working with simple hand tools, and


Aluminum is usually easier for most to work with with simple hand tools.
Steel is fine but it might rust and look bad after a while. Make the
chassie out of whatever kind of metel that you think is the best for you to
work with . Electrically there will be little if any differance.



Bill Hennessy October 19th 03 02:25 PM

Yes, I have found when building regenerative receivers wood is the best
chassi. However a metal front panel is a must. However I only use battery
tubes with low voltage. Never more than 45 volts. But when building
solid-state regeneratives. A good ground plane helps. Build it the dead
bug way.



Bill Hennessy October 19th 03 02:25 PM

Yes, I have found when building regenerative receivers wood is the best
chassi. However a metal front panel is a must. However I only use battery
tubes with low voltage. Never more than 45 volts. But when building
solid-state regeneratives. A good ground plane helps. Build it the dead
bug way.



David Forsyth October 19th 03 02:39 PM

The "dead bug" way? I'm not sure what this means - please forgive me I'm
new to this :-)


Dave



"Bill Hennessy" wrote in message
. ..
Yes, I have found when building regenerative receivers wood is the best
chassi. However a metal front panel is a must. However I only use

battery
tubes with low voltage. Never more than 45 volts. But when building
solid-state regeneratives. A good ground plane helps. Build it the dead
bug way.





David Forsyth October 19th 03 02:39 PM

The "dead bug" way? I'm not sure what this means - please forgive me I'm
new to this :-)


Dave



"Bill Hennessy" wrote in message
. ..
Yes, I have found when building regenerative receivers wood is the best
chassi. However a metal front panel is a must. However I only use

battery
tubes with low voltage. Never more than 45 volts. But when building
solid-state regeneratives. A good ground plane helps. Build it the dead
bug way.





Leon Heller October 19th 03 03:01 PM



David Forsyth wrote:

Hi all,

I recently became interested in trying to build a small two-tube regen type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils.


Nothing wrong with steel. Altoid mint tin-plated steel boxes are very
popular for QRP projects, and tin-plated boxes are often used for
screening on commercial RF PCBs.

73, Leon


Leon Heller October 19th 03 03:01 PM



David Forsyth wrote:

Hi all,

I recently became interested in trying to build a small two-tube regen type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils.


Nothing wrong with steel. Altoid mint tin-plated steel boxes are very
popular for QRP projects, and tin-plated boxes are often used for
screening on commercial RF PCBs.

73, Leon


Capoot October 19th 03 04:28 PM

"Dead bug" construction means components mounted with legs up. I have not
seen this done with vacuum tube projects.
More important than the chassis material is that ground connections come to
a common point rather than scattered about the chassis.
Ray



Capoot October 19th 03 04:28 PM

"Dead bug" construction means components mounted with legs up. I have not
seen this done with vacuum tube projects.
More important than the chassis material is that ground connections come to
a common point rather than scattered about the chassis.
Ray



Tom Holden October 19th 03 04:59 PM

My first Heathkit radio used copper-clad steel. I think this is a great
combination for electro-magnetic shielding from low frequencies where you
need the ferrous material to high frequencies where you need the highly
conductive copper skin. Galvanised steel isn't a bad choice either. Steel is
needed if you use the radio in the vicinity of CRT's, computers, etc.

Good luck,

Tom



Tom Holden October 19th 03 04:59 PM

My first Heathkit radio used copper-clad steel. I think this is a great
combination for electro-magnetic shielding from low frequencies where you
need the ferrous material to high frequencies where you need the highly
conductive copper skin. Galvanised steel isn't a bad choice either. Steel is
needed if you use the radio in the vicinity of CRT's, computers, etc.

Good luck,

Tom



John Bartley October 19th 03 04:59 PM

David Forsyth wrote:
The "dead bug" way? I'm not sure what this means - please forgive me I'm
new to this :-)


Hehe, don't feel too bad. I have zero experience with solid state stuff,
so when I was told to build my trial projects in DBSF format, I was left
scratching my head. I laughed out loud when I was shown a "Dead Bug
Squashed Flat" project. This is your components laid out flat on a
perfboard and the wires run straight, point to point. It really does
look like a DBSF!!

I'm not sure how to do the tubes in a DB format, but everything else
should be straightforward.

"General Radio" used to sell tube sockets which were surface mount with
side terminals. I've looked high and low for some of these, but haven't
had any luck. They'd be ideal for breadboard tube projects.

cheers

--
regards from ::
John Bartley
43 Norway Spruce Street
Stittsville, Ontario
Canada, K2S1P5
( If you slow down it takes longer - does that apply to life also?)



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John Bartley October 19th 03 04:59 PM

David Forsyth wrote:
The "dead bug" way? I'm not sure what this means - please forgive me I'm
new to this :-)


Hehe, don't feel too bad. I have zero experience with solid state stuff,
so when I was told to build my trial projects in DBSF format, I was left
scratching my head. I laughed out loud when I was shown a "Dead Bug
Squashed Flat" project. This is your components laid out flat on a
perfboard and the wires run straight, point to point. It really does
look like a DBSF!!

I'm not sure how to do the tubes in a DB format, but everything else
should be straightforward.

"General Radio" used to sell tube sockets which were surface mount with
side terminals. I've looked high and low for some of these, but haven't
had any luck. They'd be ideal for breadboard tube projects.

cheers

--
regards from ::
John Bartley
43 Norway Spruce Street
Stittsville, Ontario
Canada, K2S1P5
( If you slow down it takes longer - does that apply to life also?)



-----= Posted via Newsfeeds.Com, Uncensored Usenet News =-----
http://www.newsfeeds.com - The #1 Newsgroup Service in the World!
-----== Over 100,000 Newsgroups - 19 Different Servers! =-----

R J Carpenter October 19th 03 06:05 PM


"David Forsyth" wrote in message
...

I recently became interested in trying to build a small two-tube regen

type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the

classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils. I noticed also after this that every old

article
that I've come across usually suggested aluminum for the chassis.


Your articles aren't old enough. After real wooden breadboards went out of
style, metal chassis were cadmium-plated steel. Aluminum chassis didn't
appear in wide ham use until a few years after WW2.

Nowadays I prefer using PC board for mounting components. The Al chassis
being upside-down used as a shielded base. In many cases the smaller
components can be just soldered together in "basket weave" construction
supported by the ones that need to be soldered to the PC-board ground plane.
Decades ago Pete Sulzer did his prototypes in full basket-weave style
without a ground plane - but few people can visualize ground loops well
enough to build RF circuits that way. When you visited his company you'd
see his prototypes hanging from nails on the wall.


For air-dielectric capacitors: two plates one centimeter on a side,
separated by one centimeter equals one picofarad. That's forgetting fringing
and other edge effects.

Bob C w3otc



R J Carpenter October 19th 03 06:05 PM


"David Forsyth" wrote in message
...

I recently became interested in trying to build a small two-tube regen

type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the

classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils. I noticed also after this that every old

article
that I've come across usually suggested aluminum for the chassis.


Your articles aren't old enough. After real wooden breadboards went out of
style, metal chassis were cadmium-plated steel. Aluminum chassis didn't
appear in wide ham use until a few years after WW2.

Nowadays I prefer using PC board for mounting components. The Al chassis
being upside-down used as a shielded base. In many cases the smaller
components can be just soldered together in "basket weave" construction
supported by the ones that need to be soldered to the PC-board ground plane.
Decades ago Pete Sulzer did his prototypes in full basket-weave style
without a ground plane - but few people can visualize ground loops well
enough to build RF circuits that way. When you visited his company you'd
see his prototypes hanging from nails on the wall.


For air-dielectric capacitors: two plates one centimeter on a side,
separated by one centimeter equals one picofarad. That's forgetting fringing
and other edge effects.

Bob C w3otc



Michael Black October 19th 03 06:21 PM

"Ralph Mowery" ) writes:

Aluminum is usually easier for most to work with with simple hand tools.
Steel is fine but it might rust and look bad after a while. Make the
chassie out of whatever kind of metel that you think is the best for you to
work with . Electrically there will be little if any differance.


And of course, everyone did use steel (once things progressed beyond
wood and bakelite chassis) right up until aluminum because readily
available and/or cheap enough, at which point I doubt anyone used
steel except if what they were building was really really heavy, ie
a kilowatt modulator or final.

Michael VE2BVW



Michael Black October 19th 03 06:21 PM

"Ralph Mowery" ) writes:

Aluminum is usually easier for most to work with with simple hand tools.
Steel is fine but it might rust and look bad after a while. Make the
chassie out of whatever kind of metel that you think is the best for you to
work with . Electrically there will be little if any differance.


And of course, everyone did use steel (once things progressed beyond
wood and bakelite chassis) right up until aluminum because readily
available and/or cheap enough, at which point I doubt anyone used
steel except if what they were building was really really heavy, ie
a kilowatt modulator or final.

Michael VE2BVW



Michael Black October 19th 03 06:37 PM

John Bartley ) writes:
I'm not sure how to do the tubes in a DB format, but everything else
should be straightforward.

I'm not sure it completely translates to tubes, since "dead bug" seems
to suggest everything mounted on one side of the circuit board.

But people did take advantage of copper circuit board in tube circuits.
Invert the chassis, and use it merely to protect the circuitry.

Sometimes the tubes were mounted with a bracket (made of more circuit board,
and even soldered to the main board) on the copper side of the
board, the most obvious times were when the tubes were Nuvistors, but the
scheme was used sometimes when compact construction was desired. But usually,
the tube sockets were mounted in holes in the circuit board, and if aluminum
is easier than steel to work with, copper circuit board is even easier.

Once the tube sockets were in place, then everything would be wired up
as usual, with the difference being that it was really easy to drill a
hole for a coil, and every time a ground point was needed, it was a simple
matter of soldering the lead to the copper circuit board. No high wattage
iron or gun is needed, since the copper isn't really thick. If you need
to change things, it's relatively easy to disconnect that ground point,
and unlike with old methods, you don't have an extra hole if you do change
it. Leads could be short, because you could make ground connections where
they were needed rather than where there was a ground lug.

Because of the tube sockets, this tended to be a bit more formal than with
solid state devices, but it was still a neat way to build, and some of the
most busy builders used it because they were always trying to improve things.

Frank Jones did a lot of this sort of thing, at least after Nuvistors came
along. Even before that, many of his converter projects were built on an
inverted chassis, with a piece of aluminum for mounting the parts rather than
circuit board.

Bill Hoisington K1CLL wrote tons of articles in the sixties ane early
seventies, and pretty much everything was build on circuit board. He was
not concerned with looks, and the few times there were photographs, they
did look very "dead bug" like. He even built an amplifier with a 4CX250
or such on copper circuit board.

Michael VE2BVW



Michael Black October 19th 03 06:37 PM

John Bartley ) writes:
I'm not sure how to do the tubes in a DB format, but everything else
should be straightforward.

I'm not sure it completely translates to tubes, since "dead bug" seems
to suggest everything mounted on one side of the circuit board.

But people did take advantage of copper circuit board in tube circuits.
Invert the chassis, and use it merely to protect the circuitry.

Sometimes the tubes were mounted with a bracket (made of more circuit board,
and even soldered to the main board) on the copper side of the
board, the most obvious times were when the tubes were Nuvistors, but the
scheme was used sometimes when compact construction was desired. But usually,
the tube sockets were mounted in holes in the circuit board, and if aluminum
is easier than steel to work with, copper circuit board is even easier.

Once the tube sockets were in place, then everything would be wired up
as usual, with the difference being that it was really easy to drill a
hole for a coil, and every time a ground point was needed, it was a simple
matter of soldering the lead to the copper circuit board. No high wattage
iron or gun is needed, since the copper isn't really thick. If you need
to change things, it's relatively easy to disconnect that ground point,
and unlike with old methods, you don't have an extra hole if you do change
it. Leads could be short, because you could make ground connections where
they were needed rather than where there was a ground lug.

Because of the tube sockets, this tended to be a bit more formal than with
solid state devices, but it was still a neat way to build, and some of the
most busy builders used it because they were always trying to improve things.

Frank Jones did a lot of this sort of thing, at least after Nuvistors came
along. Even before that, many of his converter projects were built on an
inverted chassis, with a piece of aluminum for mounting the parts rather than
circuit board.

Bill Hoisington K1CLL wrote tons of articles in the sixties ane early
seventies, and pretty much everything was build on circuit board. He was
not concerned with looks, and the few times there were photographs, they
did look very "dead bug" like. He even built an amplifier with a 4CX250
or such on copper circuit board.

Michael VE2BVW



David Forsyth October 19th 03 06:38 PM

Wow this is some really great info! Thanks Jim and to all others who took
the time to respond!

On a side note - I was trying to join the "Glowbugs" mailing list that I've
seen mentioned on a number of web sites, but I havent gotten any responses
to my to "subscribe" emails. Is this a dead list? If so, are there any
similar current alternatives?

On a second side note - does anyone happen to know what the formula would be
to calculate the capacitance between two metal plates of a given area and
given spacing, having an air dielectric?

thanks again to all!



Dave



"jim rozen" wrote in message
...
In article , David Forsyth says...

Anyone
have any further ideas or insights?


Steel is cheap. This is one reason that
one of the most famous two-tube (+ 1 audio)
regenerative receivers - the national SW3 - was
manufactured with a steel chassis, and a
steel enclosure.

Aluminum is easier to work with obviously.

As a practical matter, I would try to keep
your coils at least one coil diameter away
from the metal chassis, steel or aluminum.

In the SW3 they did this by putting the coils
right in the center of the shield compartmets,
and by standing the coil sockets up on standoffs.

Jim

==================================================
please reply to:
JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com
==================================================




David Forsyth October 19th 03 06:38 PM

Wow this is some really great info! Thanks Jim and to all others who took
the time to respond!

On a side note - I was trying to join the "Glowbugs" mailing list that I've
seen mentioned on a number of web sites, but I havent gotten any responses
to my to "subscribe" emails. Is this a dead list? If so, are there any
similar current alternatives?

On a second side note - does anyone happen to know what the formula would be
to calculate the capacitance between two metal plates of a given area and
given spacing, having an air dielectric?

thanks again to all!



Dave



"jim rozen" wrote in message
...
In article , David Forsyth says...

Anyone
have any further ideas or insights?


Steel is cheap. This is one reason that
one of the most famous two-tube (+ 1 audio)
regenerative receivers - the national SW3 - was
manufactured with a steel chassis, and a
steel enclosure.

Aluminum is easier to work with obviously.

As a practical matter, I would try to keep
your coils at least one coil diameter away
from the metal chassis, steel or aluminum.

In the SW3 they did this by putting the coils
right in the center of the shield compartmets,
and by standing the coil sockets up on standoffs.

Jim

==================================================
please reply to:
JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com
==================================================




Howard Eisenhauer October 19th 03 06:43 PM

On Sun, 19 Oct 2003 11:59:57 -0400, John Bartley wrote:

David Forsyth wrote:
The "dead bug" way? I'm not sure what this means - please forgive me I'm
new to this :-)


Hehe, don't feel too bad. I have zero experience with solid state stuff,
so when I was told to build my trial projects in DBSF format, I was left
scratching my head. I laughed out loud when I was shown a "Dead Bug
Squashed Flat" project. This is your components laid out flat on a
perfboard and the wires run straight, point to point. It really does
look like a DBSF!!

I'm not sure how to do the tubes in a DB format, but everything else
should be straightforward.

"General Radio" used to sell tube sockets which were surface mount with
side terminals. I've looked high and low for some of these, but haven't
had any luck. They'd be ideal for breadboard tube projects.

cheers



Omron has surface mount sockets for thier line of relays, can't
remember if they're 8 or 11 pin though. Check it out, you might get
lucky :).

Howard Eisenhauer October 19th 03 06:43 PM

On Sun, 19 Oct 2003 11:59:57 -0400, John Bartley wrote:

David Forsyth wrote:
The "dead bug" way? I'm not sure what this means - please forgive me I'm
new to this :-)


Hehe, don't feel too bad. I have zero experience with solid state stuff,
so when I was told to build my trial projects in DBSF format, I was left
scratching my head. I laughed out loud when I was shown a "Dead Bug
Squashed Flat" project. This is your components laid out flat on a
perfboard and the wires run straight, point to point. It really does
look like a DBSF!!

I'm not sure how to do the tubes in a DB format, but everything else
should be straightforward.

"General Radio" used to sell tube sockets which were surface mount with
side terminals. I've looked high and low for some of these, but haven't
had any luck. They'd be ideal for breadboard tube projects.

cheers



Omron has surface mount sockets for thier line of relays, can't
remember if they're 8 or 11 pin though. Check it out, you might get
lucky :).

Bob Lewis \(AA4PB\) October 19th 03 07:38 PM

Only one problem I ever had with a steel chassis was a project that
used a rather sizable power transformer. The transformer induced
currents into the steel chassis that caused metering problems. It was
corrected by using a single-point ground to the chassis.

Steel chassis were the norm for much of the tube years, commercial and
amateur.



Bob Lewis \(AA4PB\) October 19th 03 07:38 PM

Only one problem I ever had with a steel chassis was a project that
used a rather sizable power transformer. The transformer induced
currents into the steel chassis that caused metering problems. It was
corrected by using a single-point ground to the chassis.

Steel chassis were the norm for much of the tube years, commercial and
amateur.



John Bartley October 19th 03 09:00 PM

W7TI wrote:

If you're using octal type tubes, there are sockets made for industrial
relays which fit the tubes perfectly. They are as you describe; surface
mount with side terminals. They no doubt add a small amount of
inductance and capacitance which could affect VHF operation, something
to keep in mind. McMaster-Carr has them on page 819 of their online
catalog:

http://www.mcmaster.com/


Very nicely done!!! Thank you. These are the ideal thing for an
experimenter.

--
regards from ::
John Bartley
43 Norway Spruce Street
Stittsville, Ontario
Canada, K2S1P5
( If you slow down it takes longer - does that apply to life also?)



-----= Posted via Newsfeeds.Com, Uncensored Usenet News =-----
http://www.newsfeeds.com - The #1 Newsgroup Service in the World!
-----== Over 100,000 Newsgroups - 19 Different Servers! =-----

John Bartley October 19th 03 09:00 PM

W7TI wrote:

If you're using octal type tubes, there are sockets made for industrial
relays which fit the tubes perfectly. They are as you describe; surface
mount with side terminals. They no doubt add a small amount of
inductance and capacitance which could affect VHF operation, something
to keep in mind. McMaster-Carr has them on page 819 of their online
catalog:

http://www.mcmaster.com/


Very nicely done!!! Thank you. These are the ideal thing for an
experimenter.

--
regards from ::
John Bartley
43 Norway Spruce Street
Stittsville, Ontario
Canada, K2S1P5
( If you slow down it takes longer - does that apply to life also?)



-----= Posted via Newsfeeds.Com, Uncensored Usenet News =-----
http://www.newsfeeds.com - The #1 Newsgroup Service in the World!
-----== Over 100,000 Newsgroups - 19 Different Servers! =-----

Michael A. Terrell October 20th 03 01:25 AM

Michael Black wrote:

"Ralph Mowery" ) writes:

Aluminum is usually easier for most to work with with simple hand tools.
Steel is fine but it might rust and look bad after a while. Make the
chassie out of whatever kind of metel that you think is the best for you to
work with . Electrically there will be little if any differance.


And of course, everyone did use steel (once things progressed beyond
wood and bakelite chassis) right up until aluminum because readily
available and/or cheap enough, at which point I doubt anyone used
steel except if what they were building was really really heavy, ie
a kilowatt modulator or final.

Michael VE2BVW


I have seen a few nice layouts on Brass chassis, as well. Easier to
work than steel, and you can still solder to it. I built some tube RF
decks on 1/16" brass sheet stock, and mounted them into a steel cabinet
years ago.
--


Michael A. Terrell
Central Florida

Michael A. Terrell October 20th 03 01:25 AM

Michael Black wrote:

"Ralph Mowery" ) writes:

Aluminum is usually easier for most to work with with simple hand tools.
Steel is fine but it might rust and look bad after a while. Make the
chassie out of whatever kind of metel that you think is the best for you to
work with . Electrically there will be little if any differance.


And of course, everyone did use steel (once things progressed beyond
wood and bakelite chassis) right up until aluminum because readily
available and/or cheap enough, at which point I doubt anyone used
steel except if what they were building was really really heavy, ie
a kilowatt modulator or final.

Michael VE2BVW


I have seen a few nice layouts on Brass chassis, as well. Easier to
work than steel, and you can still solder to it. I built some tube RF
decks on 1/16" brass sheet stock, and mounted them into a steel cabinet
years ago.
--


Michael A. Terrell
Central Florida

Michael A. Terrell October 20th 03 01:28 AM

John Bartley wrote:

W7TI wrote:

If you're using octal type tubes, there are sockets made for industrial
relays which fit the tubes perfectly. They are as you describe; surface
mount with side terminals. They no doubt add a small amount of
inductance and capacitance which could affect VHF operation, something
to keep in mind. McMaster-Carr has them on page 819 of their online
catalog:

http://www.mcmaster.com/


Very nicely done!!! Thank you. These are the ideal thing for an
experimenter.

--
regards from ::
John Bartley
43 Norway Spruce Street
Stittsville, Ontario
Canada, K2S1P5
( If you slow down it takes longer - does that apply to life also?)

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One thing to watch out for. Relay sockets are not made to run at
high temperatures, so you have to make sure they don't melt or burn.
--


Michael A. Terrell
Central Florida

Michael A. Terrell October 20th 03 01:28 AM

John Bartley wrote:

W7TI wrote:

If you're using octal type tubes, there are sockets made for industrial
relays which fit the tubes perfectly. They are as you describe; surface
mount with side terminals. They no doubt add a small amount of
inductance and capacitance which could affect VHF operation, something
to keep in mind. McMaster-Carr has them on page 819 of their online
catalog:

http://www.mcmaster.com/


Very nicely done!!! Thank you. These are the ideal thing for an
experimenter.

--
regards from ::
John Bartley
43 Norway Spruce Street
Stittsville, Ontario
Canada, K2S1P5
( If you slow down it takes longer - does that apply to life also?)

-----= Posted via Newsfeeds.Com, Uncensored Usenet News =-----
http://www.newsfeeds.com - The #1 Newsgroup Service in the World!
-----== Over 100,000 Newsgroups - 19 Different Servers! =-----


One thing to watch out for. Relay sockets are not made to run at
high temperatures, so you have to make sure they don't melt or burn.
--


Michael A. Terrell
Central Florida

R J Carpenter October 20th 03 01:47 AM


"Michael A. Terrell" wrote in message
...

One thing to watch out for. Relay sockets are not made to run at
high temperatures, so you have to make sure they don't melt or burn.


Yikes!!!!!!!!! Wherever are you going to find temperatures in a receiver
that would melt any plastic?

Polystyrene miniature tube sockets were used in "UHF" radio receiving
projects. Soldering to their contacts took some skill to avoid melting the
plastic, but there was no problem during operation.

I'll grant you that transmitting firebottles might bother a polystyrene
socket.



R J Carpenter October 20th 03 01:47 AM


"Michael A. Terrell" wrote in message
...

One thing to watch out for. Relay sockets are not made to run at
high temperatures, so you have to make sure they don't melt or burn.


Yikes!!!!!!!!! Wherever are you going to find temperatures in a receiver
that would melt any plastic?

Polystyrene miniature tube sockets were used in "UHF" radio receiving
projects. Soldering to their contacts took some skill to avoid melting the
plastic, but there was no problem during operation.

I'll grant you that transmitting firebottles might bother a polystyrene
socket.



Michael A. Terrell October 20th 03 02:56 AM

R J Carpenter wrote:

"Michael A. Terrell" wrote in message
...

One thing to watch out for. Relay sockets are not made to run at
high temperatures, so you have to make sure they don't melt or burn.


Yikes!!!!!!!!! Wherever are you going to find temperatures in a receiver
that would melt any plastic?

Polystyrene miniature tube sockets were used in "UHF" radio receiving
projects. Soldering to their contacts took some skill to avoid melting the
plastic, but there was no problem during operation.

I'll grant you that transmitting firebottles might bother a polystyrene
socket.


That was what I was thinking. Someone trying to use a sweep tube to
build a small transmitter, and having heat problems with the socket.
--


Michael A. Terrell
Central Florida

Michael A. Terrell October 20th 03 02:56 AM

R J Carpenter wrote:

"Michael A. Terrell" wrote in message
...

One thing to watch out for. Relay sockets are not made to run at
high temperatures, so you have to make sure they don't melt or burn.


Yikes!!!!!!!!! Wherever are you going to find temperatures in a receiver
that would melt any plastic?

Polystyrene miniature tube sockets were used in "UHF" radio receiving
projects. Soldering to their contacts took some skill to avoid melting the
plastic, but there was no problem during operation.

I'll grant you that transmitting firebottles might bother a polystyrene
socket.


That was what I was thinking. Someone trying to use a sweep tube to
build a small transmitter, and having heat problems with the socket.
--


Michael A. Terrell
Central Florida

Deos October 20th 03 01:33 PM

Aluminum= nice to work with+very light+dose not rust+not really that
expensive

--
http://www.qsl.net/sv1hao
"David Forsyth" wrote in message
...
Hi all,

I recently became interested in trying to build a small two-tube regen

type
receiver for broadcast and/or shortwave reception. I designed a simple
chassis based on some vintage articles on the subject. This is the

classic
'metal box with attched front faceplate' design. I was going to use
cold-rolled steel since we have this at work and spot weld the face to the
main chassis, but then I got to thinking that perhaps the steel might
interfere with the coils. I noticed also after this that every old

article
that I've come across usually suggested aluminum for the chassis. They
don't make mention of the reasons for this, however. I was wondering if
ease of machinability for the amatuer working with simple hand tools, and
perhaps also weight savings, were main factors, or was it mainly for lack

of
magnetic interation with the coils? We also have sheets of aluminum,

brass,
and stainless that I can use but I'm not sure if they can be resistance
welded, so I would have to bolt the face onto the main chassis box.

Anyone
have any further ideas or insights?

thanks in advance,

Dave






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