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-   -   Ameco AC-1 problem (https://www.radiobanter.com/homebrew/22567-ameco-ac-1-problem.html)

N2EY April 12th 04 01:00 PM

Uwe wrote in message ...
in article , N2EY at
PAMNO wrote on 4/9/04 19:59:

In article , Uwe
writes:

Yes this is all very helpful. Indeed I was thinking that it would have taken
me a very long time to figure this out by myself, if at all.

I put another choke in there, a Hammond 1535B, the self resonant min. frequ.
is 1.3Mhz.


That should be a good one.

I guess it does take some deeper inside what parameters to look for since
this one improves things slightly but not yet altogether (slightly more
pronounced dip).

Who carries the sort of chokes you were refering to?


"Play Things of The Past" (
www.oldradioparts.com) is one. Antique Electric
Supply (www.tubesandmore.com) is another. JWMiller still makes pie-wound 2.5
millihenry chokes with phenolic (no iron) cores. Check Digi-Key and Mouser.

Also google "AC1 ameco" - several websites with more info. One site I visited
(whose url I didn't save!) listed the plate voltage as approximately 325
volts.
This site also cautioned that the original grid resistor (47 K?) is way too
high, and that better results are obtained with a grid resistor of 4.7 K to 15
K. The author says the smaller value grid resistor gives less chirp.

The traditional amateur way to measure grid current is with a small lamp in
series with the xtal. "Small" means a #48 or #49 bulb - 2 volts at 60 ma. The
common #47 lamp needs 6.3 volts at 150 ma. and is way too insensitive. Small
flashlight lamps such as used in single-cell penlights may also be useful.

But the lamp should only be used for testing. Its resistance may cause chirp.

and before I forget:

CONGRATS ON YOUR GENERAL, Uwe!

73 de Jim, N2EY



Thanks for the good wishes. Yes I got the ticket and I am out there with my
5 wpm but sometimes I really feel I don't belong there, 5 wpm in the
"laboratory conditons" of the test is one thing, out there with all that
noise and distraction is an altogether different thing and "stagefright"
takes over sometimes.


You do belong there, Uwe. You just need to develop skills, that's all.
And the only way to get them is on-the-air.

(www.oldradioparts.com) seems like a good source, I might buy from them
sometimes, I still need a transformer for the little transmitter. By the way
about specifying these transformers, to get those 320Volt with a tube
rectifier do you need a centertapped transformer with roughly 160V in each
winding, what they call a 160-0-160??


No! That will get you far less than what you need.

With theoretically "perfect" rectifiers and transformers, the output
voltage depends entirely on the type of filter and the transformer
voltage. With a full-wave center-tap rectifier and a choke-input
filter, the maximum voltage obtainable is 0.9 times the transformer
voltage, and with a capacitor input filter, the maximum voltage
obtainable is 1.414 times the transformer voltage. With the full-wave
center-tap rectifier, "transformer voltage" means "each side of center
tap".

The above numbers assume perfect components whose ratings are big
enough to do the job.

With real world components, it's a little more complicated, but the
results are always that you get less voltage.

The AC-1 uses a capacitor-input filter and a 6X5GT rectifier. Also,
the transformer is not "perfect" - just good enough to do the job. End
result is that the transformer is about 320-0-320 and the resulting DC
is about 325 volts.

Easiest way to work with tube rectifiers is to look them up in the
tube manuals (there are several tube manuals on-line) and look at the
design curves.

I did see these other AC-1 sites and yes I do use the smaller resistor
parallel to the crystal.


Excellent. May take some experimentation.

btw, check out AF4K's website for crystal suppliers.

I read a little more about chokes in old radio amateur handbooks and it
seems that even their placement in the chassis can be tricky.

I would love to know a way, because even with the 'new' choke the rig is not
'there' yet, to possibly make a test setup for this entire pi section and
'bench test it. Is there such a thing?


Yes, but it's not necessary. You know the capacitors are the right
ones, so it's merely a matter of the chokes and coil.

If I terminate it with a 50 load and feed my HF generator signal on the
input (plate) side this would not be appropriate because the tx and the test
generator have a different output impedance??


That's exactly right.

And what do you want the pi section to do, resonate at the transmitter
frequency?

Yes. But more than just resonate, it transforms the load impedance
from 50 ohms to whatever the tube needs.

Ways to go...

Good luck & congrats again!

73 de Jim, N2EY

Uwe May 3rd 04 11:51 PM

Ok Folks, at the end of a long saga of fiddling with an old technology tube
transmitter is this bit of satifying news:

A few days ago, I had a QSO with a fellow in Ohio, I received an email and
mp3 sound file from a fellow in Leeds, England, who had heard and recorded
my little 5 Watt signal and this way I could hear it too.

He gave it a 429-539 QSB and listening to it I was embarrassed by the less
than perfect code as well as the detectable chirp but oh well...

So now is the time to start the construction of that more advanced version
of a starter transmitter using two 807 as finals, who was mentioning that
design way back??

Anyways, hints of where to find the circuit diagram are welcome.

With a very chirpy 73

Uwe







in article , Uwe at
wrote on 4/8/04 4:42 PM:

in article
, N2EY at
PAMNO wrote on 4/8/04 07:59:

In article , Uwe
writes:

Using the L/C meter I wound a proper coil, I checked the calibration of my
plate current meter, I did a more thorough check of the grid current (it is
between 1 and 2 mA) and so on and so forth.


I think you mean "screen current".

And I did connect a dummy load (even though they don't respond or send out
QSL cards when you tranmit into them).


Yup!

None of the thing did make any real difference and the dip, the elusive dip,
was in the order of magnitude of maybe 2 mA, nearly impossible to see on my
meter.

Then I changed the circuit around as you suggested, testing the RFC and I
got a dip the likes of which I had never seen. The meter went slowly from
about 30 mA to 50 mA and then dropped to about 25 mA, I couldn't miss it.

But what does it mean. I gather my RFC is not ok. What is wrong??

I used a Series 4590 high current filter inductor I had around, it has the
Digi Key number DN 4528.


The RFC you're using is not meant for the appliucation. It's intended for
much
lower frequencies. You can't tell that just by looking at it.

RF choke design is a matter of compromises. For example, the use of a
powdered
iron or ferrite core will raise the inductance. But that same core does not
work at all frequencies, and may saturate from DC current in the core.

The biggest problem is called "distributed capacitance". In order to get lots
of inductance, you put on lots of turns, closely spaced. But each turn has a
small amount of capacitance to the turns next to it. All these small
capacitances add up, and as the frequency is increased they become
significant
to the total reactance of the choke. At one or more frequencies the choke
will
actually resonate - these are called "self resonant" frequencies. At some
frequencies the choke may act like an inductor of much lower inductance, or
even like a capacitor, because of the self resonances. Self resonance in a
choke can be found with a suitable dip meter.

RF chokes that are meant for applications like the AC-1 are designed to have
self-resonant frequencies far from the amateur bands.

Happy about the dip but still not clear on the deeper reasons...


Hope this helps.

73 de Jim, N2EY


Yes this is all very helpful. Indeed I was thinking that it would have taken
me a very long time to figure this out by myself, if at all.

I put another choke in there, a Hammond 1535B, the self resonant min. frequ.
is 1.3Mhz.

I guess it does take some deeper inside what parameters to look for since
this one improves things slightly but not yet altogether (slightly more
pronounced dip).

Who carries the sort of chokes you were refering to?

73 Uwe



Uwe May 3rd 04 11:51 PM

Ok Folks, at the end of a long saga of fiddling with an old technology tube
transmitter is this bit of satifying news:

A few days ago, I had a QSO with a fellow in Ohio, I received an email and
mp3 sound file from a fellow in Leeds, England, who had heard and recorded
my little 5 Watt signal and this way I could hear it too.

He gave it a 429-539 QSB and listening to it I was embarrassed by the less
than perfect code as well as the detectable chirp but oh well...

So now is the time to start the construction of that more advanced version
of a starter transmitter using two 807 as finals, who was mentioning that
design way back??

Anyways, hints of where to find the circuit diagram are welcome.

With a very chirpy 73

Uwe







in article , Uwe at
wrote on 4/8/04 4:42 PM:

in article
, N2EY at
PAMNO wrote on 4/8/04 07:59:

In article , Uwe
writes:

Using the L/C meter I wound a proper coil, I checked the calibration of my
plate current meter, I did a more thorough check of the grid current (it is
between 1 and 2 mA) and so on and so forth.


I think you mean "screen current".

And I did connect a dummy load (even though they don't respond or send out
QSL cards when you tranmit into them).


Yup!

None of the thing did make any real difference and the dip, the elusive dip,
was in the order of magnitude of maybe 2 mA, nearly impossible to see on my
meter.

Then I changed the circuit around as you suggested, testing the RFC and I
got a dip the likes of which I had never seen. The meter went slowly from
about 30 mA to 50 mA and then dropped to about 25 mA, I couldn't miss it.

But what does it mean. I gather my RFC is not ok. What is wrong??

I used a Series 4590 high current filter inductor I had around, it has the
Digi Key number DN 4528.


The RFC you're using is not meant for the appliucation. It's intended for
much
lower frequencies. You can't tell that just by looking at it.

RF choke design is a matter of compromises. For example, the use of a
powdered
iron or ferrite core will raise the inductance. But that same core does not
work at all frequencies, and may saturate from DC current in the core.

The biggest problem is called "distributed capacitance". In order to get lots
of inductance, you put on lots of turns, closely spaced. But each turn has a
small amount of capacitance to the turns next to it. All these small
capacitances add up, and as the frequency is increased they become
significant
to the total reactance of the choke. At one or more frequencies the choke
will
actually resonate - these are called "self resonant" frequencies. At some
frequencies the choke may act like an inductor of much lower inductance, or
even like a capacitor, because of the self resonances. Self resonance in a
choke can be found with a suitable dip meter.

RF chokes that are meant for applications like the AC-1 are designed to have
self-resonant frequencies far from the amateur bands.

Happy about the dip but still not clear on the deeper reasons...


Hope this helps.

73 de Jim, N2EY


Yes this is all very helpful. Indeed I was thinking that it would have taken
me a very long time to figure this out by myself, if at all.

I put another choke in there, a Hammond 1535B, the self resonant min. frequ.
is 1.3Mhz.

I guess it does take some deeper inside what parameters to look for since
this one improves things slightly but not yet altogether (slightly more
pronounced dip).

Who carries the sort of chokes you were refering to?

73 Uwe



Tim Wescott May 4th 04 12:38 AM

Uwe wrote:

Ok Folks, at the end of a long saga of fiddling with an old technology tube
transmitter is this bit of satifying news:

A few days ago, I had a QSO with a fellow in Ohio, I received an email and
mp3 sound file from a fellow in Leeds, England, who had heard and recorded
my little 5 Watt signal and this way I could hear it too.

He gave it a 429-539 QSB and listening to it I was embarrassed by the less
than perfect code as well as the detectable chirp but oh well...

So now is the time to start the construction of that more advanced version
of a starter transmitter using two 807 as finals, who was mentioning that
design way back??

Anyways, hints of where to find the circuit diagram are welcome.

With a very chirpy 73

Uwe







in article , Uwe at
wrote on 4/8/04 4:42 PM:


in article
, N2EY at
wrote on 4/8/04 07:59:


In article , Uwe
writes:


Using the L/C meter I wound a proper coil, I checked the calibration of my
plate current meter, I did a more thorough check of the grid current (it is
between 1 and 2 mA) and so on and so forth.

I think you mean "screen current".


And I did connect a dummy load (even though they don't respond or send out
QSL cards when you tranmit into them).

Yup!

None of the thing did make any real difference and the dip, the elusive dip,
was in the order of magnitude of maybe 2 mA, nearly impossible to see on my
meter.

Then I changed the circuit around as you suggested, testing the RFC and I
got a dip the likes of which I had never seen. The meter went slowly from
about 30 mA to 50 mA and then dropped to about 25 mA, I couldn't miss it.

But what does it mean. I gather my RFC is not ok. What is wrong??

I used a Series 4590 high current filter inductor I had around, it has the
Digi Key number DN 4528.

The RFC you're using is not meant for the appliucation. It's intended for
much
lower frequencies. You can't tell that just by looking at it.

RF choke design is a matter of compromises. For example, the use of a
powdered
iron or ferrite core will raise the inductance. But that same core does not
work at all frequencies, and may saturate from DC current in the core.

The biggest problem is called "distributed capacitance". In order to get lots
of inductance, you put on lots of turns, closely spaced. But each turn has a
small amount of capacitance to the turns next to it. All these small
capacitances add up, and as the frequency is increased they become
significant
to the total reactance of the choke. At one or more frequencies the choke
will
actually resonate - these are called "self resonant" frequencies. At some
frequencies the choke may act like an inductor of much lower inductance, or
even like a capacitor, because of the self resonances. Self resonance in a
choke can be found with a suitable dip meter.

RF chokes that are meant for applications like the AC-1 are designed to have
self-resonant frequencies far from the amateur bands.


Happy about the dip but still not clear on the deeper reasons...

Hope this helps.

73 de Jim, N2EY


Yes this is all very helpful. Indeed I was thinking that it would have taken
me a very long time to figure this out by myself, if at all.

I put another choke in there, a Hammond 1535B, the self resonant min. frequ.
is 1.3Mhz.

I guess it does take some deeper inside what parameters to look for since
this one improves things slightly but not yet altogether (slightly more
pronounced dip).

Who carries the sort of chokes you were refering to?

73 Uwe




See if you can get a copy of the ARRL Handbook from the '40s or '50s.
'60s will get you some 807's, some 1625's (still cheaper than 807's at
Antique Electronics Supply!), and some 6146's.

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Tim Wescott May 4th 04 12:38 AM

Uwe wrote:

Ok Folks, at the end of a long saga of fiddling with an old technology tube
transmitter is this bit of satifying news:

A few days ago, I had a QSO with a fellow in Ohio, I received an email and
mp3 sound file from a fellow in Leeds, England, who had heard and recorded
my little 5 Watt signal and this way I could hear it too.

He gave it a 429-539 QSB and listening to it I was embarrassed by the less
than perfect code as well as the detectable chirp but oh well...

So now is the time to start the construction of that more advanced version
of a starter transmitter using two 807 as finals, who was mentioning that
design way back??

Anyways, hints of where to find the circuit diagram are welcome.

With a very chirpy 73

Uwe







in article , Uwe at
wrote on 4/8/04 4:42 PM:


in article
, N2EY at
wrote on 4/8/04 07:59:


In article , Uwe
writes:


Using the L/C meter I wound a proper coil, I checked the calibration of my
plate current meter, I did a more thorough check of the grid current (it is
between 1 and 2 mA) and so on and so forth.

I think you mean "screen current".


And I did connect a dummy load (even though they don't respond or send out
QSL cards when you tranmit into them).

Yup!

None of the thing did make any real difference and the dip, the elusive dip,
was in the order of magnitude of maybe 2 mA, nearly impossible to see on my
meter.

Then I changed the circuit around as you suggested, testing the RFC and I
got a dip the likes of which I had never seen. The meter went slowly from
about 30 mA to 50 mA and then dropped to about 25 mA, I couldn't miss it.

But what does it mean. I gather my RFC is not ok. What is wrong??

I used a Series 4590 high current filter inductor I had around, it has the
Digi Key number DN 4528.

The RFC you're using is not meant for the appliucation. It's intended for
much
lower frequencies. You can't tell that just by looking at it.

RF choke design is a matter of compromises. For example, the use of a
powdered
iron or ferrite core will raise the inductance. But that same core does not
work at all frequencies, and may saturate from DC current in the core.

The biggest problem is called "distributed capacitance". In order to get lots
of inductance, you put on lots of turns, closely spaced. But each turn has a
small amount of capacitance to the turns next to it. All these small
capacitances add up, and as the frequency is increased they become
significant
to the total reactance of the choke. At one or more frequencies the choke
will
actually resonate - these are called "self resonant" frequencies. At some
frequencies the choke may act like an inductor of much lower inductance, or
even like a capacitor, because of the self resonances. Self resonance in a
choke can be found with a suitable dip meter.

RF chokes that are meant for applications like the AC-1 are designed to have
self-resonant frequencies far from the amateur bands.


Happy about the dip but still not clear on the deeper reasons...

Hope this helps.

73 de Jim, N2EY


Yes this is all very helpful. Indeed I was thinking that it would have taken
me a very long time to figure this out by myself, if at all.

I put another choke in there, a Hammond 1535B, the self resonant min. frequ.
is 1.3Mhz.

I guess it does take some deeper inside what parameters to look for since
this one improves things slightly but not yet altogether (slightly more
pronounced dip).

Who carries the sort of chokes you were refering to?

73 Uwe




See if you can get a copy of the ARRL Handbook from the '40s or '50s.
'60s will get you some 807's, some 1625's (still cheaper than 807's at
Antique Electronics Supply!), and some 6146's.

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Paul_Morphy May 4th 04 04:29 AM


"Uwe" wrote in message
...

So now is the time to start the construction of that more advanced version
of a starter transmitter using two 807 as finals, who was mentioning that
design way back??


You almost have to put those 807s in push-pull, for aesthetic reasons. That
is easier to do with plug-in coils than with a bandswitch. Then you need a
dual variable to tune the dual coils. Swinging link to adjust coupling to
the antenna. This stuff shows up at hamfests sometimes. You may find
someone's old homebrew rig for sale and you can salvage the parts from it.
The Handbooks Tim mentioned will have all the info you need. I started out
with a 1953 Handbook but I can't remember what projects were in it anymore.
They're all over eBay, don't pay too much. Tim's also right about the 1625
tubes. They're the same as 807s except for the filament voltage and socket.

My second transmitter (the first was a single 6V6) used an 807W, a compact
version of the full-size bottle, as the PA. I used a Calumet baking soda can
for a shield.

While you're cruising the hamfests, look for an RCA Transmitting Tube
manual, a small paperback. They're fun to read and there's some application
info in them, as well as the usual datasheets.

I used to use a mercury-wetted relay to key my tube rigs. They're really
fast and make a nice ticking sound when you're keying. They also isolate you
from the keyed voltage and allow the use of most modern keyers. Definitely
in keeping with the period, too. They look like octal vacuum tubes with
metal bulbs but they're shiny, not black. 24 VDC is a common coil voltage.

Do you hang out on the boatanchors group? You might be able to turn up some
parts and lots of info over there.

(Note that I have quit trying to convert you to solid-state! You are
obviously a lost cause. : Have fun.)

73,

"PM"



Paul_Morphy May 4th 04 04:29 AM


"Uwe" wrote in message
...

So now is the time to start the construction of that more advanced version
of a starter transmitter using two 807 as finals, who was mentioning that
design way back??


You almost have to put those 807s in push-pull, for aesthetic reasons. That
is easier to do with plug-in coils than with a bandswitch. Then you need a
dual variable to tune the dual coils. Swinging link to adjust coupling to
the antenna. This stuff shows up at hamfests sometimes. You may find
someone's old homebrew rig for sale and you can salvage the parts from it.
The Handbooks Tim mentioned will have all the info you need. I started out
with a 1953 Handbook but I can't remember what projects were in it anymore.
They're all over eBay, don't pay too much. Tim's also right about the 1625
tubes. They're the same as 807s except for the filament voltage and socket.

My second transmitter (the first was a single 6V6) used an 807W, a compact
version of the full-size bottle, as the PA. I used a Calumet baking soda can
for a shield.

While you're cruising the hamfests, look for an RCA Transmitting Tube
manual, a small paperback. They're fun to read and there's some application
info in them, as well as the usual datasheets.

I used to use a mercury-wetted relay to key my tube rigs. They're really
fast and make a nice ticking sound when you're keying. They also isolate you
from the keyed voltage and allow the use of most modern keyers. Definitely
in keeping with the period, too. They look like octal vacuum tubes with
metal bulbs but they're shiny, not black. 24 VDC is a common coil voltage.

Do you hang out on the boatanchors group? You might be able to turn up some
parts and lots of info over there.

(Note that I have quit trying to convert you to solid-state! You are
obviously a lost cause. : Have fun.)

73,

"PM"



Uwe May 4th 04 05:51 AM

in article ,
Paul_Morphy at wrote on 5/3/04 11:29 PM:


"Uwe" wrote in message
...

So now is the time to start the construction of that more advanced version
of a starter transmitter using two 807 as finals, who was mentioning that
design way back??


You almost have to put those 807s in push-pull, for aesthetic reasons. That
is easier to do with plug-in coils than with a bandswitch. Then you need a
dual variable to tune the dual coils. Swinging link to adjust coupling to
the antenna. This stuff shows up at hamfests sometimes. You may find
someone's old homebrew rig for sale and you can salvage the parts from it.
The Handbooks Tim mentioned will have all the info you need. I started out
with a 1953 Handbook but I can't remember what projects were in it anymore.
They're all over eBay, don't pay too much. Tim's also right about the 1625
tubes. They're the same as 807s except for the filament voltage and socket.

My second transmitter (the first was a single 6V6) used an 807W, a compact
version of the full-size bottle, as the PA. I used a Calumet baking soda can
for a shield.

While you're cruising the hamfests, look for an RCA Transmitting Tube
manual, a small paperback. They're fun to read and there's some application
info in them, as well as the usual datasheets.

I used to use a mercury-wetted relay to key my tube rigs. They're really
fast and make a nice ticking sound when you're keying. They also isolate you
from the keyed voltage and allow the use of most modern keyers. Definitely
in keeping with the period, too. They look like octal vacuum tubes with
metal bulbs but they're shiny, not black. 24 VDC is a common coil voltage.

Do you hang out on the boatanchors group? You might be able to turn up some
parts and lots of info over there.

(Note that I have quit trying to convert you to solid-state! You are
obviously a lost cause. : Have fun.)

73,

"PM"





Paul, I may be a lost cause but I did, after we talked about it, buy the
Experiments in RF design book-great stuff and I also continue to work on my
stamps based controllers even though I can't find a single tube in there...

Thanks for your help

Uwe


Uwe May 4th 04 05:51 AM

in article ,
Paul_Morphy at wrote on 5/3/04 11:29 PM:


"Uwe" wrote in message
...

So now is the time to start the construction of that more advanced version
of a starter transmitter using two 807 as finals, who was mentioning that
design way back??


You almost have to put those 807s in push-pull, for aesthetic reasons. That
is easier to do with plug-in coils than with a bandswitch. Then you need a
dual variable to tune the dual coils. Swinging link to adjust coupling to
the antenna. This stuff shows up at hamfests sometimes. You may find
someone's old homebrew rig for sale and you can salvage the parts from it.
The Handbooks Tim mentioned will have all the info you need. I started out
with a 1953 Handbook but I can't remember what projects were in it anymore.
They're all over eBay, don't pay too much. Tim's also right about the 1625
tubes. They're the same as 807s except for the filament voltage and socket.

My second transmitter (the first was a single 6V6) used an 807W, a compact
version of the full-size bottle, as the PA. I used a Calumet baking soda can
for a shield.

While you're cruising the hamfests, look for an RCA Transmitting Tube
manual, a small paperback. They're fun to read and there's some application
info in them, as well as the usual datasheets.

I used to use a mercury-wetted relay to key my tube rigs. They're really
fast and make a nice ticking sound when you're keying. They also isolate you
from the keyed voltage and allow the use of most modern keyers. Definitely
in keeping with the period, too. They look like octal vacuum tubes with
metal bulbs but they're shiny, not black. 24 VDC is a common coil voltage.

Do you hang out on the boatanchors group? You might be able to turn up some
parts and lots of info over there.

(Note that I have quit trying to convert you to solid-state! You are
obviously a lost cause. : Have fun.)

73,

"PM"





Paul, I may be a lost cause but I did, after we talked about it, buy the
Experiments in RF design book-great stuff and I also continue to work on my
stamps based controllers even though I can't find a single tube in there...

Thanks for your help

Uwe


RadioGuy May 4th 04 05:40 PM

Restored Ameco AC-1 on eBay; $177 and three days left!

http://cgi.ebay.com/ws/eBayISAPI.dll...=30944894 96&
rd=1




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