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Uwe March 11th 04 06:40 PM

Ameco AC-1 problem
 
I recently put together the old AC-1 tube transmitter for the 40 m band.
And it works, kind of.

It oscillates nicely but does not have any power.
I know, it is not supposed to have much power but this one is weaker than
weak, the output couldn't drive any antenna.

I was wondering if there are AC-1 owners/builders around here who could
suggest a few things to try, who are knowlegable about this thing.

73 Uwe


Troglodite March 11th 04 07:26 PM

It oscillates nicely but does not have any power.
I know, it is not supposed to have much power but this one is weaker than
weak, the output couldn't drive any antenna.

I was wondering if there are AC-1 owners/builders around here who could
suggest a few things to try, who are knowlegable about this thing.


Did you do any voltage or current measurements? While I haven't played with a
real AC-1, I've built many similar 6V6 single tube transmitters. I have the
circuit for the AC-1, and it looks pretty similar to some I've built. First
thing to do is measure the B+ to the plate and screen. Next, open the plate
feed where it connects to the filter capacitor and insert a milliameter. With
the "load" capacitor at maximum, adjust the "tune" capacitor for minimum
current. Take a set of readings and get back to me.

Doug Moore KB9TMY (Formerly K6HWY)


Troglodite March 11th 04 07:26 PM

It oscillates nicely but does not have any power.
I know, it is not supposed to have much power but this one is weaker than
weak, the output couldn't drive any antenna.

I was wondering if there are AC-1 owners/builders around here who could
suggest a few things to try, who are knowlegable about this thing.


Did you do any voltage or current measurements? While I haven't played with a
real AC-1, I've built many similar 6V6 single tube transmitters. I have the
circuit for the AC-1, and it looks pretty similar to some I've built. First
thing to do is measure the B+ to the plate and screen. Next, open the plate
feed where it connects to the filter capacitor and insert a milliameter. With
the "load" capacitor at maximum, adjust the "tune" capacitor for minimum
current. Take a set of readings and get back to me.

Doug Moore KB9TMY (Formerly K6HWY)


N2EY March 12th 04 12:25 AM

In article , Uwe
writes:

I recently put together the old AC-1 tube transmitter for the 40 m band.


From a kit, or from your own collection of parts?

It oscillates nicely but does not have any power.
I know, it is not supposed to have much power but this one is weaker than
weak, the output couldn't drive any antenna.


How are you tuning it up and measuring the output power?

I was wondering if there are AC-1 owners/builders around here who could
suggest a few things to try, who are knowlegable about this thing.

First thing is the voltages and currents, as already suggested. Then there's
the size of the coil and your tuneup technique.

What sort of load do you have connected to the output?

73 de Jim, N2EY


N2EY March 12th 04 12:25 AM

In article , Uwe
writes:

I recently put together the old AC-1 tube transmitter for the 40 m band.


From a kit, or from your own collection of parts?

It oscillates nicely but does not have any power.
I know, it is not supposed to have much power but this one is weaker than
weak, the output couldn't drive any antenna.


How are you tuning it up and measuring the output power?

I was wondering if there are AC-1 owners/builders around here who could
suggest a few things to try, who are knowlegable about this thing.

First thing is the voltages and currents, as already suggested. Then there's
the size of the coil and your tuneup technique.

What sort of load do you have connected to the output?

73 de Jim, N2EY


Uwe March 12th 04 12:38 AM

Doug, thank you soo much for your email, you just fixed my transmitter.
Well, sort of.

As I tried to do what you had suggested I noticed that someone (I could
never have done such a thing) had connected the 18k resistor (which is
connected to grid # 2 on one end) on the wrong end of the choke.
I guess that choked it.

Now we don't just have oscillations, there is even a little bite to it.

I am relatively new to all this and I am just putting together the necessary
equipment. So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output. All this at B+ of 200v and an anode
current of about 35mA (I am running the transmitter off an adjustable bench
tube power supply at this point).

Does all this compare with the numbers you get with your transmitter??
I will need to build a power supply for the final version and would be
interested to know what you use for B+. In order to get 5 Watts I would have
to crank up the B+ quite a bit.

Actually I don't care at this point since I am still practicing for my code
exam, so I can't even use the transmitter right now.

How do you monitor your transmitting tone with a device like this.


Doug, thanks again, I am quite happy now


Uwe

KB1JOW





in article , Troglodite at
wrote on 3/11/04 14:26:

It oscillates nicely but does not have any power.
I know, it is not supposed to have much power but this one is weaker than
weak, the output couldn't drive any antenna.

I was wondering if there are AC-1 owners/builders around here who could
suggest a few things to try, who are knowlegable about this thing.


Did you do any voltage or current measurements? While I haven't played with a
real AC-1, I've built many similar 6V6 single tube transmitters. I have the
circuit for the AC-1, and it looks pretty similar to some I've built. First
thing to do is measure the B+ to the plate and screen. Next, open the plate
feed where it connects to the filter capacitor and insert a milliameter. With
the "load" capacitor at maximum, adjust the "tune" capacitor for minimum
current. Take a set of readings and get back to me.

Doug Moore KB9TMY (Formerly K6HWY)



Uwe March 12th 04 12:38 AM

Doug, thank you soo much for your email, you just fixed my transmitter.
Well, sort of.

As I tried to do what you had suggested I noticed that someone (I could
never have done such a thing) had connected the 18k resistor (which is
connected to grid # 2 on one end) on the wrong end of the choke.
I guess that choked it.

Now we don't just have oscillations, there is even a little bite to it.

I am relatively new to all this and I am just putting together the necessary
equipment. So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output. All this at B+ of 200v and an anode
current of about 35mA (I am running the transmitter off an adjustable bench
tube power supply at this point).

Does all this compare with the numbers you get with your transmitter??
I will need to build a power supply for the final version and would be
interested to know what you use for B+. In order to get 5 Watts I would have
to crank up the B+ quite a bit.

Actually I don't care at this point since I am still practicing for my code
exam, so I can't even use the transmitter right now.

How do you monitor your transmitting tone with a device like this.


Doug, thanks again, I am quite happy now


Uwe

KB1JOW





in article , Troglodite at
wrote on 3/11/04 14:26:

It oscillates nicely but does not have any power.
I know, it is not supposed to have much power but this one is weaker than
weak, the output couldn't drive any antenna.

I was wondering if there are AC-1 owners/builders around here who could
suggest a few things to try, who are knowlegable about this thing.


Did you do any voltage or current measurements? While I haven't played with a
real AC-1, I've built many similar 6V6 single tube transmitters. I have the
circuit for the AC-1, and it looks pretty similar to some I've built. First
thing to do is measure the B+ to the plate and screen. Next, open the plate
feed where it connects to the filter capacitor and insert a milliameter. With
the "load" capacitor at maximum, adjust the "tune" capacitor for minimum
current. Take a set of readings and get back to me.

Doug Moore KB9TMY (Formerly K6HWY)



Troglodite March 12th 04 01:36 PM

So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output. All this at B+ of 200v and an anode
current of about 35mA (I am running the transmitter off an adjustable bench
tube power supply at this point).

Does all this compare with the numbers you get with your transmitter??
I will need to build a power supply for the final version and would be
interested to know what you use for B+. In order to get 5 Watts I would have
to crank up the B+ quite a bit.

Actually I don't care at this point since I am still practicing for my code
exam, so I can't even use the transmitter right now.

How do you monitor your transmitting tone with a device like this.


I run my 6V6's at about 325 volts on the plate, 250 on the screen. The plate is
loaded to about 40ma, which is about 13 watts input. You can push it beyond
this, but there's really no point since you have to quadruple your power to
gain one S unit on the receiving end. You'll get about 8 watts out which is
fine. If you want something heftier, you can go to a 6L6, 807 or 6146 tube.
There is a compromise with single tube transmitters though, as the power goes
up they tend to chirp, that is, the frequency slides a bit as they are keyed.
It's not objectionable on the 6V6 transmitters, which is why I favor this power
level.

I started out in 1954 with a surplus ARC-5 receiver and a simple 6V6
transmitter. With it I gained code proficiency and managed to work 28 states
before my Novice licence expired. (They were only good for a year back then.)

For monitoring, you can just use your receiver with the antenna disconnected,
or you can construct any number of monitor devices which you will find in the
ARRL handbook. You can get more sophisticated but you don't have to. There is a
special satisfaction in communicating with very simple equipment.

Doug Moore KB9TMY


Troglodite March 12th 04 01:36 PM

So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output. All this at B+ of 200v and an anode
current of about 35mA (I am running the transmitter off an adjustable bench
tube power supply at this point).

Does all this compare with the numbers you get with your transmitter??
I will need to build a power supply for the final version and would be
interested to know what you use for B+. In order to get 5 Watts I would have
to crank up the B+ quite a bit.

Actually I don't care at this point since I am still practicing for my code
exam, so I can't even use the transmitter right now.

How do you monitor your transmitting tone with a device like this.


I run my 6V6's at about 325 volts on the plate, 250 on the screen. The plate is
loaded to about 40ma, which is about 13 watts input. You can push it beyond
this, but there's really no point since you have to quadruple your power to
gain one S unit on the receiving end. You'll get about 8 watts out which is
fine. If you want something heftier, you can go to a 6L6, 807 or 6146 tube.
There is a compromise with single tube transmitters though, as the power goes
up they tend to chirp, that is, the frequency slides a bit as they are keyed.
It's not objectionable on the 6V6 transmitters, which is why I favor this power
level.

I started out in 1954 with a surplus ARC-5 receiver and a simple 6V6
transmitter. With it I gained code proficiency and managed to work 28 states
before my Novice licence expired. (They were only good for a year back then.)

For monitoring, you can just use your receiver with the antenna disconnected,
or you can construct any number of monitor devices which you will find in the
ARRL handbook. You can get more sophisticated but you don't have to. There is a
special satisfaction in communicating with very simple equipment.

Doug Moore KB9TMY


N2EY March 12th 04 06:03 PM

Uwe wrote in message ...
So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output.


E squared over R, yes, two watts is about right.

All this at B+ of 200v and an anode
current of about 35mA (I am running the transmitter off an adjustable bench
tube power supply at this point).


Seven watts input, two watts output is a bit low. How are you
adjusting the controls?

Does all this compare with the numbers you get with your transmitter??
I will need to build a power supply for the final version and would be
interested to know what you use for B+. In order to get 5 Watts I would have
to crank up the B+ quite a bit.


IIRC that design called for 300 or 350 volts B+, which would work out
to 15 watts or so input. The output network is not optimized for 200
volts B+, and in addition the efficieny is better with more plate
voltage.

Actually I don't care at this point since I am still practicing for my code
exam, so I can't even use the transmitter right now.


What study methods are you using?

How do you monitor your transmitting tone with a device like this.


Several ways:

1) Connect an audio oscillator to the key so that both it and the
transmitter are keyed at the same time. This can be a bit tricky
because the two circuits must not interact.

2) Listen to the transmitted signal on your receiver when
transmitting. This requires that you have a way of reducing the
receiver gain while transmitting, but not completely silencing the
receiver. What sort of receiver do you have to go with the
transmitter?

73 de Jim, N2EY

N2EY March 12th 04 06:03 PM

Uwe wrote in message ...
So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output.


E squared over R, yes, two watts is about right.

All this at B+ of 200v and an anode
current of about 35mA (I am running the transmitter off an adjustable bench
tube power supply at this point).


Seven watts input, two watts output is a bit low. How are you
adjusting the controls?

Does all this compare with the numbers you get with your transmitter??
I will need to build a power supply for the final version and would be
interested to know what you use for B+. In order to get 5 Watts I would have
to crank up the B+ quite a bit.


IIRC that design called for 300 or 350 volts B+, which would work out
to 15 watts or so input. The output network is not optimized for 200
volts B+, and in addition the efficieny is better with more plate
voltage.

Actually I don't care at this point since I am still practicing for my code
exam, so I can't even use the transmitter right now.


What study methods are you using?

How do you monitor your transmitting tone with a device like this.


Several ways:

1) Connect an audio oscillator to the key so that both it and the
transmitter are keyed at the same time. This can be a bit tricky
because the two circuits must not interact.

2) Listen to the transmitted signal on your receiver when
transmitting. This requires that you have a way of reducing the
receiver gain while transmitting, but not completely silencing the
receiver. What sort of receiver do you have to go with the
transmitter?

73 de Jim, N2EY

JGBOYLES March 12th 04 10:19 PM

So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output.


Uwe, The 10 Vrms that your meter indicates may not be accurate at 3.5 or 7
MHZ. It is probably OK at 60 hz. What you can derive from the 10 Vrms is that
the AC-1 is producing power, just not sure how much.
One thing you might try is a method to remove the frequency dependency of
your measurements. Use a 10:1 voltage divider (10k and a 1.11k). Run this
thru a Germanium or Schottky detector diode and a .01 filter capacitor. You
now have a DC voltage that is proportional to power, and relatively frequency
independent.
To calculate the RMS voltage across the 50 ohm load: Read the DC volts out
of the detector-Vdc. Then Vrms=(Vdc*.707)*10.
Example: You read 2Vdc out of the detector. Vrms=14.14 volts. Power into the
50 ohm load is then: 14.14^2/50=4 Watts. The diode drop in the dector will
introduce some error at QRP levels, hopefully not too much for what you are
trying to do.
73 Gary N4AST

JGBOYLES March 12th 04 10:19 PM

So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output.


Uwe, The 10 Vrms that your meter indicates may not be accurate at 3.5 or 7
MHZ. It is probably OK at 60 hz. What you can derive from the 10 Vrms is that
the AC-1 is producing power, just not sure how much.
One thing you might try is a method to remove the frequency dependency of
your measurements. Use a 10:1 voltage divider (10k and a 1.11k). Run this
thru a Germanium or Schottky detector diode and a .01 filter capacitor. You
now have a DC voltage that is proportional to power, and relatively frequency
independent.
To calculate the RMS voltage across the 50 ohm load: Read the DC volts out
of the detector-Vdc. Then Vrms=(Vdc*.707)*10.
Example: You read 2Vdc out of the detector. Vrms=14.14 volts. Power into the
50 ohm load is then: 14.14^2/50=4 Watts. The diode drop in the dector will
introduce some error at QRP levels, hopefully not too much for what you are
trying to do.
73 Gary N4AST

Uwe March 12th 04 10:47 PM

Doug, that is much more power than I had hoped to get.
I am unsure about the max. values for the 6v6, therefore I stayed low.

When I increase the plate voltage to 325V my 2. grid runs about 280V and the
plate current increases to about 65 mA. I don't really dare to do that
without knowing the max values on that tube.
I guess I could lower the 2. grid voltage by increasing the value of the
resistor connectd to it.
I don't know if that would lower my plate current to what you get.


And yes I have a few 807's lying around, so eventually I could build
something more powerful, but at this point I need to work on my code,
otherwise all of this is a mute point.

You are right about monitoring the CW, it spills over to my receiver and I
can monitor it there, even if I run the transmitter with a dummy load.

So eventually I guess I could just use an arrangement that on transmitt I
would automatically shorten out my receivers antenna.
Hate to use a computer chip (for example) to do it though, I will have to
look for a lower tech way to accomplish this switching.

regards Uwe


in article , Troglodite at
wrote on 3/12/04 08:36:


I run my 6V6's at about 325 volts on the plate, 250 on the screen. The plate
is
loaded to about 40ma, which is about 13 watts input. You can push it beyond
this, but there's really no point since you have to quadruple your power to
gain one S unit on the receiving end. You'll get about 8 watts out which is
fine. If you want something heftier, you can go to a 6L6, 807 or 6146 tube.
There is a compromise with single tube transmitters though, as the power goes
up they tend to chirp, that is, the frequency slides a bit as they are keyed.
It's not objectionable on the 6V6 transmitters, which is why I favor this
power
level.

I started out in 1954 with a surplus ARC-5 receiver and a simple 6V6
transmitter. With it I gained code proficiency and managed to work 28 states
before my Novice licence expired. (They were only good for a year back then.)

For monitoring, you can just use your receiver with the antenna disconnected,
or you can construct any number of monitor devices which you will find in the
ARRL handbook. You can get more sophisticated but you don't have to. There is
a
special satisfaction in communicating with very simple equipment.

Doug Moore KB9TMY



Uwe March 12th 04 10:47 PM

Doug, that is much more power than I had hoped to get.
I am unsure about the max. values for the 6v6, therefore I stayed low.

When I increase the plate voltage to 325V my 2. grid runs about 280V and the
plate current increases to about 65 mA. I don't really dare to do that
without knowing the max values on that tube.
I guess I could lower the 2. grid voltage by increasing the value of the
resistor connectd to it.
I don't know if that would lower my plate current to what you get.


And yes I have a few 807's lying around, so eventually I could build
something more powerful, but at this point I need to work on my code,
otherwise all of this is a mute point.

You are right about monitoring the CW, it spills over to my receiver and I
can monitor it there, even if I run the transmitter with a dummy load.

So eventually I guess I could just use an arrangement that on transmitt I
would automatically shorten out my receivers antenna.
Hate to use a computer chip (for example) to do it though, I will have to
look for a lower tech way to accomplish this switching.

regards Uwe


in article , Troglodite at
wrote on 3/12/04 08:36:


I run my 6V6's at about 325 volts on the plate, 250 on the screen. The plate
is
loaded to about 40ma, which is about 13 watts input. You can push it beyond
this, but there's really no point since you have to quadruple your power to
gain one S unit on the receiving end. You'll get about 8 watts out which is
fine. If you want something heftier, you can go to a 6L6, 807 or 6146 tube.
There is a compromise with single tube transmitters though, as the power goes
up they tend to chirp, that is, the frequency slides a bit as they are keyed.
It's not objectionable on the 6V6 transmitters, which is why I favor this
power
level.

I started out in 1954 with a surplus ARC-5 receiver and a simple 6V6
transmitter. With it I gained code proficiency and managed to work 28 states
before my Novice licence expired. (They were only good for a year back then.)

For monitoring, you can just use your receiver with the antenna disconnected,
or you can construct any number of monitor devices which you will find in the
ARRL handbook. You can get more sophisticated but you don't have to. There is
a
special satisfaction in communicating with very simple equipment.

Doug Moore KB9TMY



N2EY March 13th 04 08:42 PM

In article , Uwe
writes:

When I increase the plate voltage to 325V my 2. grid runs about 280V and the
plate current increases to about 65 mA. I don't really dare to do that
without knowing the max values on that tube.
I guess I could lower the 2. grid voltage by increasing the value of the
resistor connectd to it.
I don't know if that would lower my plate current to what you get.


Uwe,

How are you tuning up the transmitter? Are you adjusting the plate capacitor
for minimum current?

73 de Jim, N2EY

N2EY March 13th 04 08:42 PM

In article , Uwe
writes:

When I increase the plate voltage to 325V my 2. grid runs about 280V and the
plate current increases to about 65 mA. I don't really dare to do that
without knowing the max values on that tube.
I guess I could lower the 2. grid voltage by increasing the value of the
resistor connectd to it.
I don't know if that would lower my plate current to what you get.


Uwe,

How are you tuning up the transmitter? Are you adjusting the plate capacitor
for minimum current?

73 de Jim, N2EY

Uwe March 14th 04 06:54 AM

in article , N2EY at
PAMNO wrote on 3/13/04 15:42:

In article , Uwe
writes:

When I increase the plate voltage to 325V my 2. grid runs about 280V and the
plate current increases to about 65 mA. I don't really dare to do that
without knowing the max values on that tube.
I guess I could lower the 2. grid voltage by increasing the value of the
resistor connectd to it.
I don't know if that would lower my plate current to what you get.


Uwe,

How are you tuning up the transmitter? Are you adjusting the plate capacitor
for minimum current?

73 de Jim, N2EY


Jim,

Sofar I have connected a scope to the antenna and tuned for max waveform eg.
highest voltage. That is also the setting where my dummy load with bulbs is
brightest.
The original instructions for the AC1 explain how to tune but use
expressions like 'turn the capacitor clockwise' which is useless to me when
I am not using their exact part.

They have an alternative way to tune by inserting a mA meter into the key
lead but I do not get the little dips in current they are describing. For me
it is more of a linear increase in current from the highest capacity setting
(lowest current) to the setting where the cap is all open and the current is
highest.

The way things are the max output occurs more or less at the lowest anode
current of my power supply (about 35mA at 200V B+).

Why do I tune for minimum current??

73 Uwe KB1JOW






Uwe March 14th 04 06:54 AM

in article , N2EY at
PAMNO wrote on 3/13/04 15:42:

In article , Uwe
writes:

When I increase the plate voltage to 325V my 2. grid runs about 280V and the
plate current increases to about 65 mA. I don't really dare to do that
without knowing the max values on that tube.
I guess I could lower the 2. grid voltage by increasing the value of the
resistor connectd to it.
I don't know if that would lower my plate current to what you get.


Uwe,

How are you tuning up the transmitter? Are you adjusting the plate capacitor
for minimum current?

73 de Jim, N2EY


Jim,

Sofar I have connected a scope to the antenna and tuned for max waveform eg.
highest voltage. That is also the setting where my dummy load with bulbs is
brightest.
The original instructions for the AC1 explain how to tune but use
expressions like 'turn the capacitor clockwise' which is useless to me when
I am not using their exact part.

They have an alternative way to tune by inserting a mA meter into the key
lead but I do not get the little dips in current they are describing. For me
it is more of a linear increase in current from the highest capacity setting
(lowest current) to the setting where the cap is all open and the current is
highest.

The way things are the max output occurs more or less at the lowest anode
current of my power supply (about 35mA at 200V B+).

Why do I tune for minimum current??

73 Uwe KB1JOW






Paul_Morphy March 14th 04 12:12 PM


"Uwe" wrote in message
...
They have an alternative way to tune by inserting a mA meter into the key
lead but I do not get the little dips in current they are describing. For

me
it is more of a linear increase in current from the highest capacity

setting
(lowest current) to the setting where the cap is all open and the current

is
highest.


It seems as though your Plate Tuning capacitor has too little capacitance to
resonate at the frequency you are using.

The way things are the max output occurs more or less at the lowest anode
current of my power supply (about 35mA at 200V B+).

Why do I tune for minimum current??


The combination of the Plate Tuning capacitor and the inductor in the output
circuit comprise a parallel-resonant tuned circuit, which has its highest
impedance at resonance. Therefore, when the two are resonant, current is at
its lowest point. Tuning for maximum voltage on the antenna is not
guaranteed to get the plate circuit on frequency, at least not the frequency
you want. On many of those older tube transmitters, there was enough range
in the plate tuning capacitor that the circuit could be tuned to the second
harmonic of the desired frequency. Ie, if your desired frequency was 3500
kHz, the circuit could also be tuned to 7000 kHz. Measuring antenna voltage
(which many cheap rigs did, by using a "Relative Output" meter, just an rf
voltmeter connected across the antenna terminal) could lead you to adjust
for the wrong resonance frequency. (In the 1960s the 80-meter Novice subband
was 3.7-3.75 MHz, putting the second harmonic outside of any amateur band
and generating a lot of QSL cards from the FCC for unsuspecting owners of
transmitters like the Knight T-60, which had only a relative output meter.)

If you can find someone who has a "dip meter," you can determine whether
your plate circuit can be tuned to resonance, and, if not, how far off it
is. A dip meter is an oscillator with an exposed coil, and an analog meter
that dips when the oscillator is positioned near a resonant circuit. You
adjust the dip meter knob until its meter dips and read the frequency off
the dial. The dial calibration is not great, but if you have a
general-coverage receiver you can listen for the oscillator signal.

I would also investigate the coupling capacitor from the tube plate to the
ungrounded terminal of the plate tuning capacitor. It may have dried out and
shorted. Carefully measure for dc voltage from the ungrounded terminal of
the plate tuning capacitor to the chassis. There shouldn't be any. If there
is, replace the capacitor. As a rule of thumb, its voltage rating should be
4x the plate voltage, capacitance about 1000-1500 pF.

"PM"




Paul_Morphy March 14th 04 12:12 PM


"Uwe" wrote in message
...
They have an alternative way to tune by inserting a mA meter into the key
lead but I do not get the little dips in current they are describing. For

me
it is more of a linear increase in current from the highest capacity

setting
(lowest current) to the setting where the cap is all open and the current

is
highest.


It seems as though your Plate Tuning capacitor has too little capacitance to
resonate at the frequency you are using.

The way things are the max output occurs more or less at the lowest anode
current of my power supply (about 35mA at 200V B+).

Why do I tune for minimum current??


The combination of the Plate Tuning capacitor and the inductor in the output
circuit comprise a parallel-resonant tuned circuit, which has its highest
impedance at resonance. Therefore, when the two are resonant, current is at
its lowest point. Tuning for maximum voltage on the antenna is not
guaranteed to get the plate circuit on frequency, at least not the frequency
you want. On many of those older tube transmitters, there was enough range
in the plate tuning capacitor that the circuit could be tuned to the second
harmonic of the desired frequency. Ie, if your desired frequency was 3500
kHz, the circuit could also be tuned to 7000 kHz. Measuring antenna voltage
(which many cheap rigs did, by using a "Relative Output" meter, just an rf
voltmeter connected across the antenna terminal) could lead you to adjust
for the wrong resonance frequency. (In the 1960s the 80-meter Novice subband
was 3.7-3.75 MHz, putting the second harmonic outside of any amateur band
and generating a lot of QSL cards from the FCC for unsuspecting owners of
transmitters like the Knight T-60, which had only a relative output meter.)

If you can find someone who has a "dip meter," you can determine whether
your plate circuit can be tuned to resonance, and, if not, how far off it
is. A dip meter is an oscillator with an exposed coil, and an analog meter
that dips when the oscillator is positioned near a resonant circuit. You
adjust the dip meter knob until its meter dips and read the frequency off
the dial. The dial calibration is not great, but if you have a
general-coverage receiver you can listen for the oscillator signal.

I would also investigate the coupling capacitor from the tube plate to the
ungrounded terminal of the plate tuning capacitor. It may have dried out and
shorted. Carefully measure for dc voltage from the ungrounded terminal of
the plate tuning capacitor to the chassis. There shouldn't be any. If there
is, replace the capacitor. As a rule of thumb, its voltage rating should be
4x the plate voltage, capacitance about 1000-1500 pF.

"PM"




N2EY March 14th 04 03:40 PM

In article ,
"Paul_Morphy" writes:

The combination of the Plate Tuning capacitor and the inductor in the output
circuit comprise a parallel-resonant tuned circuit,


The AC-1 uses a pi network output circuit.

73 de Jim, N2EY

N2EY March 14th 04 03:40 PM

In article ,
"Paul_Morphy" writes:

The combination of the Plate Tuning capacitor and the inductor in the output
circuit comprise a parallel-resonant tuned circuit,


The AC-1 uses a pi network output circuit.

73 de Jim, N2EY

N2EY March 14th 04 03:40 PM

In article , Uwe
writes:

in article , N2EY at
wrote on 3/13/04 15:42:

In article , Uwe


writes:

When I increase the plate voltage to 325V my 2. grid runs about 280V and

the
plate current increases to about 65 mA. I don't really dare to do that
without knowing the max values on that tube.
I guess I could lower the 2. grid voltage by increasing the value of the
resistor connectd to it.
I don't know if that would lower my plate current to what you get.


Uwe,

How are you tuning up the transmitter? Are you adjusting the plate

capacitor
for minimum current?

73 de Jim, N2EY


Jim,

Sofar I have connected a scope to the antenna and tuned for max waveform eg.
highest voltage. That is also the setting where my dummy load with bulbs is
brightest.
The original instructions for the AC1 explain how to tune but use
expressions like 'turn the capacitor clockwise' which is useless to me when
I am not using their exact part.


The tuneup procedure (adapted to your setup) is as follows:

1) Set both output capacitors to maximum capacitance (plates fully meshed)
2) Close the key and adjust the "plate" capacitor (the one nearest the tube in
the circuit diagram) for minimum plate current. Maximum output should occur at
the same time. Release the key.
3) Unmesh the "load" capacitor about 10 degrees or so
4) Repeat Step 2. The plate current minimum should be higher and there should
be more output.
5) Repeat steps 2, 3, and 4 in order until you get maximum rated plate current
at the minimum setting of the plate capacitor.

They have an alternative way to tune by inserting a mA meter into the key
lead but I do not get the little dips in current they are describing.


Then there is something wrong with your output circuit. What capacitors and
coil are you using? The original design had a 365 pf variable "plate" capacitor
and a similar capacitor for the "load" adjustment. The coil was different for
each band.

What components are you using in the output circuit? Plate tuning capacitor.
coil, load capaticor, plate RF choke, coupling capacitor? Any of them could be
the cause of your problem.

For me
it is more of a linear increase in current from the highest capacity setting
(lowest current) to the setting where the cap is all open and the current is
highest.


That says to me that your plate C is too low.

The way things are the max output occurs more or less at the lowest anode
current of my power supply (about 35mA at 200V B+).


Which should happen somewhere in the midrange of the plate capacitor
adjustment.

Why do I tune for minimum current??

Because that's when the impedance of the load circuit is closest to matching
the tube's output.

73 de Jim, N2EY


N2EY March 14th 04 03:40 PM

In article , Uwe
writes:

in article , N2EY at
wrote on 3/13/04 15:42:

In article , Uwe


writes:

When I increase the plate voltage to 325V my 2. grid runs about 280V and

the
plate current increases to about 65 mA. I don't really dare to do that
without knowing the max values on that tube.
I guess I could lower the 2. grid voltage by increasing the value of the
resistor connectd to it.
I don't know if that would lower my plate current to what you get.


Uwe,

How are you tuning up the transmitter? Are you adjusting the plate

capacitor
for minimum current?

73 de Jim, N2EY


Jim,

Sofar I have connected a scope to the antenna and tuned for max waveform eg.
highest voltage. That is also the setting where my dummy load with bulbs is
brightest.
The original instructions for the AC1 explain how to tune but use
expressions like 'turn the capacitor clockwise' which is useless to me when
I am not using their exact part.


The tuneup procedure (adapted to your setup) is as follows:

1) Set both output capacitors to maximum capacitance (plates fully meshed)
2) Close the key and adjust the "plate" capacitor (the one nearest the tube in
the circuit diagram) for minimum plate current. Maximum output should occur at
the same time. Release the key.
3) Unmesh the "load" capacitor about 10 degrees or so
4) Repeat Step 2. The plate current minimum should be higher and there should
be more output.
5) Repeat steps 2, 3, and 4 in order until you get maximum rated plate current
at the minimum setting of the plate capacitor.

They have an alternative way to tune by inserting a mA meter into the key
lead but I do not get the little dips in current they are describing.


Then there is something wrong with your output circuit. What capacitors and
coil are you using? The original design had a 365 pf variable "plate" capacitor
and a similar capacitor for the "load" adjustment. The coil was different for
each band.

What components are you using in the output circuit? Plate tuning capacitor.
coil, load capaticor, plate RF choke, coupling capacitor? Any of them could be
the cause of your problem.

For me
it is more of a linear increase in current from the highest capacity setting
(lowest current) to the setting where the cap is all open and the current is
highest.


That says to me that your plate C is too low.

The way things are the max output occurs more or less at the lowest anode
current of my power supply (about 35mA at 200V B+).


Which should happen somewhere in the midrange of the plate capacitor
adjustment.

Why do I tune for minimum current??

Because that's when the impedance of the load circuit is closest to matching
the tube's output.

73 de Jim, N2EY


Paul_Morphy March 14th 04 04:30 PM


"N2EY" wrote in message
...
In article ,
"Paul_Morphy" writes:

The combination of the Plate Tuning capacitor and the inductor in the

output
circuit comprise a parallel-resonant tuned circuit,


The AC-1 uses a pi network output circuit.


That's right, but the plate tuning cap and the inductor still operate as a
parallel-resonant circuit. That's why plate current dips at resonance. In
conjunction with the loading capacitor, the pi network also serves to match
the plate impedance to the load impedance.

73,

"PM"



Paul_Morphy March 14th 04 04:30 PM


"N2EY" wrote in message
...
In article ,
"Paul_Morphy" writes:

The combination of the Plate Tuning capacitor and the inductor in the

output
circuit comprise a parallel-resonant tuned circuit,


The AC-1 uses a pi network output circuit.


That's right, but the plate tuning cap and the inductor still operate as a
parallel-resonant circuit. That's why plate current dips at resonance. In
conjunction with the loading capacitor, the pi network also serves to match
the plate impedance to the load impedance.

73,

"PM"



Paul_Morphy March 14th 04 04:51 PM


"N2EY" wrote in message
...

2) Close the key and adjust the "plate" capacitor (the one nearest the

tube in
the circuit diagram) for minimum plate current. Maximum output should

occur at
the same time.


It is a characteristic of pi-network amplifiers that efficiency and power
output are slightly better when the plate is tuned slightly off resonance.
Tuning for a dip is good enough for most purposes.


Why do I tune for minimum current??

Because that's when the impedance of the load circuit is closest to

matching
the tube's output.


If plate voltage is 200 and plate current is 35 mA, plate impedance is
200/0.035, or 5714 ohms. The impedance of the load has nothing to do with
this, it is due to the reactance at resonance of the plate tuning capacitor
and the coil, which are equal but opposite in phase. You can have an open
circuit on the other side of the coil and still tune for a dip in plate
current. Assuming stable plate voltage it is possible to have the same plate
current over a wide range of load impedances. Because the pi network looks
like a lumped section of transmission line, and because the plate tuning
capacitor serves the dual functions of resonating the plate circuit _and_
matching the plate circuit to the input of the pi network, variations at the
load end require slight adjustments of the plate tuning capacitor. To get
maximum power transfer to the load, the pi network must transform the plate
impedance to the load impedance, while also resonating the plate circuit.
There's more going on than simple impedance matching.

73,

"PM"



Paul_Morphy March 14th 04 04:51 PM


"N2EY" wrote in message
...

2) Close the key and adjust the "plate" capacitor (the one nearest the

tube in
the circuit diagram) for minimum plate current. Maximum output should

occur at
the same time.


It is a characteristic of pi-network amplifiers that efficiency and power
output are slightly better when the plate is tuned slightly off resonance.
Tuning for a dip is good enough for most purposes.


Why do I tune for minimum current??

Because that's when the impedance of the load circuit is closest to

matching
the tube's output.


If plate voltage is 200 and plate current is 35 mA, plate impedance is
200/0.035, or 5714 ohms. The impedance of the load has nothing to do with
this, it is due to the reactance at resonance of the plate tuning capacitor
and the coil, which are equal but opposite in phase. You can have an open
circuit on the other side of the coil and still tune for a dip in plate
current. Assuming stable plate voltage it is possible to have the same plate
current over a wide range of load impedances. Because the pi network looks
like a lumped section of transmission line, and because the plate tuning
capacitor serves the dual functions of resonating the plate circuit _and_
matching the plate circuit to the input of the pi network, variations at the
load end require slight adjustments of the plate tuning capacitor. To get
maximum power transfer to the load, the pi network must transform the plate
impedance to the load impedance, while also resonating the plate circuit.
There's more going on than simple impedance matching.

73,

"PM"



Uwe March 17th 04 06:28 PM

Gary, you may be right regarding my power output measurement, but I thought
I knew how you calculate DC power and AC power of sinusoidial waveforms on
my scope, which, by multiplying with 0.707 you have to reduce first to the
aquivalent of a DC voltage.

What confuses me in your suggestion (printed below) is that even after you
rectify an AC signal and send it through a filter capacitor you STILL
suggest to multiply it times 0.707.
I would have thought that would give you the wrong result??

Where do I go wrong, if at all??

Uwe


in article , JGBOYLES at
wrote on 3/12/04 17:19:

So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output.


Uwe, The 10 Vrms that your meter indicates may not be accurate at 3.5 or 7
MHZ. It is probably OK at 60 hz. What you can derive from the 10 Vrms is
that
the AC-1 is producing power, just not sure how much.
One thing you might try is a method to remove the frequency dependency of
your measurements. Use a 10:1 voltage divider (10k and a 1.11k). Run this
thru a Germanium or Schottky detector diode and a .01 filter capacitor. You
now have a DC voltage that is proportional to power, and relatively frequency
independent.
To calculate the RMS voltage across the 50 ohm load: Read the DC volts out
of the detector-Vdc. Then Vrms=(Vdc*.707)*10.
Example: You read 2Vdc out of the detector. Vrms=14.14 volts. Power into
the
50 ohm load is then: 14.14^2/50=4 Watts. The diode drop in the dector will
introduce some error at QRP levels, hopefully not too much for what you are
trying to do.
73 Gary N4AST



Uwe March 17th 04 06:28 PM

Gary, you may be right regarding my power output measurement, but I thought
I knew how you calculate DC power and AC power of sinusoidial waveforms on
my scope, which, by multiplying with 0.707 you have to reduce first to the
aquivalent of a DC voltage.

What confuses me in your suggestion (printed below) is that even after you
rectify an AC signal and send it through a filter capacitor you STILL
suggest to multiply it times 0.707.
I would have thought that would give you the wrong result??

Where do I go wrong, if at all??

Uwe


in article , JGBOYLES at
wrote on 3/12/04 17:19:

So a 50 resistor serves as my dummy load and a meter connected to
the dummy load indicates around 10 volts RMS. If I did my homework that
would indicate around 2 watt output.


Uwe, The 10 Vrms that your meter indicates may not be accurate at 3.5 or 7
MHZ. It is probably OK at 60 hz. What you can derive from the 10 Vrms is
that
the AC-1 is producing power, just not sure how much.
One thing you might try is a method to remove the frequency dependency of
your measurements. Use a 10:1 voltage divider (10k and a 1.11k). Run this
thru a Germanium or Schottky detector diode and a .01 filter capacitor. You
now have a DC voltage that is proportional to power, and relatively frequency
independent.
To calculate the RMS voltage across the 50 ohm load: Read the DC volts out
of the detector-Vdc. Then Vrms=(Vdc*.707)*10.
Example: You read 2Vdc out of the detector. Vrms=14.14 volts. Power into
the
50 ohm load is then: 14.14^2/50=4 Watts. The diode drop in the dector will
introduce some error at QRP levels, hopefully not too much for what you are
trying to do.
73 Gary N4AST



JGBOYLES March 17th 04 10:23 PM

What confuses me in your suggestion (printed below) is that even after you
rectify an AC signal and send it through a filter capacitor you STILL
suggest to multiply it times 0.707.
I would have thought that would give you the wrong result??


Uwe, Wouldn't be the first time I was wrong.
If you rectify and filter an AC waveform, and the read the DC voltage, this
is Vpeak of the AC. In the example I gave, you read 2 vdc out of the detector
circuit. Multiply this times the X10 divider, and you get 20vdc which is Vpeak
across the 50 ohm load. To get the rms voltage across the load
Vpeak*.707=20*.707=14.14 Vrms. 14.14Vrms across 50 ohms=4 watts.
BTW, the reason I suggested a voltage divider (attenuator) rather than
reading directly with a VOM or scope is to reduce the likelyhood of the scope
probe or meter impedance from detuning the AC-1 causing further errors.
If you are using a scope, measure the Vpeak across the 50 ohm resistor,
multiply by .707 to get Vrms.
73 Gary N4AST

JGBOYLES March 17th 04 10:23 PM

What confuses me in your suggestion (printed below) is that even after you
rectify an AC signal and send it through a filter capacitor you STILL
suggest to multiply it times 0.707.
I would have thought that would give you the wrong result??


Uwe, Wouldn't be the first time I was wrong.
If you rectify and filter an AC waveform, and the read the DC voltage, this
is Vpeak of the AC. In the example I gave, you read 2 vdc out of the detector
circuit. Multiply this times the X10 divider, and you get 20vdc which is Vpeak
across the 50 ohm load. To get the rms voltage across the load
Vpeak*.707=20*.707=14.14 Vrms. 14.14Vrms across 50 ohms=4 watts.
BTW, the reason I suggested a voltage divider (attenuator) rather than
reading directly with a VOM or scope is to reduce the likelyhood of the scope
probe or meter impedance from detuning the AC-1 causing further errors.
If you are using a scope, measure the Vpeak across the 50 ohm resistor,
multiply by .707 to get Vrms.
73 Gary N4AST

Uwe March 29th 04 06:47 AM

With the help of some folks here I did troubleshoot my AC-1 tube transmitter
(using a 6V6) and got it working somehow. Since I passed my code test and
had my first QSO using the transmitter and boy was that exciting.

But questions remain.

I monitor the output signal on my scope and notice that right after key down
the waveform contract just a bit and the tone changes pitch. I guess this is
called chirp. I normally use B+ 200V.
If I increase the voltage lets say to 300V this effect becomes much more
pronounced.
I still use an external bench supply capable of much higher currents and I
don't think it is a power supply weakness. In fact putting a VOM on the
supply line shows no sag in my supply voltage.

How can I minimize this and especially keep it from becoming more severe at
higher outputs.


Also, the circuit diagram for the tranmitter did not state the coil diameter
of the pi network. The pi network still has me scratching my head. Coils
with slight variations in diameter give dramatically different results.

Also changing the air cap with one of an identical range can have a vast
effect, which surprised me. Is this the "real world components" versus the
theory???

Uwe


Uwe March 29th 04 06:47 AM

With the help of some folks here I did troubleshoot my AC-1 tube transmitter
(using a 6V6) and got it working somehow. Since I passed my code test and
had my first QSO using the transmitter and boy was that exciting.

But questions remain.

I monitor the output signal on my scope and notice that right after key down
the waveform contract just a bit and the tone changes pitch. I guess this is
called chirp. I normally use B+ 200V.
If I increase the voltage lets say to 300V this effect becomes much more
pronounced.
I still use an external bench supply capable of much higher currents and I
don't think it is a power supply weakness. In fact putting a VOM on the
supply line shows no sag in my supply voltage.

How can I minimize this and especially keep it from becoming more severe at
higher outputs.


Also, the circuit diagram for the tranmitter did not state the coil diameter
of the pi network. The pi network still has me scratching my head. Coils
with slight variations in diameter give dramatically different results.

Also changing the air cap with one of an identical range can have a vast
effect, which surprised me. Is this the "real world components" versus the
theory???

Uwe


Fred McKenzie March 29th 04 01:03 PM

I monitor the output signal on my scope and notice that right after key down
the waveform contract just a bit and the tone changes pitch.

Uwe-

I can think of two reasons for the "chirp".

You did not mention your receiver. It is possible that the strong signal from
your nearby transmitter causes the receiver to change pitch.

I assume your transmitter is crystal controlled, since that is similar to the
6V6 homebrew transmitter I started with back in 1955. By increasing voltage,
the crystal current increases. There is an effect due to heating of the
crystal that might cause a chirp.

In the case of my old transmitter, I found that I could get more power output
by changing the 6V6 to a 6L6, which has the same base diagram. However, one
thing that happened along the way was that crystal current increased to the
point that one of my crystals fractured and stopped working.

Looking back, I realize that the increase in power by changing tubes and
increasing voltage, may not have made a significant difference. If you double
your power, the received signal only goes up half an S-Unit. Improving your
antenna can make a bigger difference!

I don't know about the waveform contraction. I doubt it is from overload of
the scope, but it might be due to the tube being a little "soft" due to low
cathode emission in the 6V6.

73, Fred, K4DII


Fred McKenzie March 29th 04 01:03 PM

I monitor the output signal on my scope and notice that right after key down
the waveform contract just a bit and the tone changes pitch.

Uwe-

I can think of two reasons for the "chirp".

You did not mention your receiver. It is possible that the strong signal from
your nearby transmitter causes the receiver to change pitch.

I assume your transmitter is crystal controlled, since that is similar to the
6V6 homebrew transmitter I started with back in 1955. By increasing voltage,
the crystal current increases. There is an effect due to heating of the
crystal that might cause a chirp.

In the case of my old transmitter, I found that I could get more power output
by changing the 6V6 to a 6L6, which has the same base diagram. However, one
thing that happened along the way was that crystal current increased to the
point that one of my crystals fractured and stopped working.

Looking back, I realize that the increase in power by changing tubes and
increasing voltage, may not have made a significant difference. If you double
your power, the received signal only goes up half an S-Unit. Improving your
antenna can make a bigger difference!

I don't know about the waveform contraction. I doubt it is from overload of
the scope, but it might be due to the tube being a little "soft" due to low
cathode emission in the 6V6.

73, Fred, K4DII


Troglodite March 29th 04 03:01 PM


With the help of some folks here I did troubleshoot my AC-1 tube transmitter
(using a 6V6) and got it working somehow. Since I passed my code test and
had my first QSO using the transmitter and boy was that exciting.


Congratulations! Though it's been many years, I still remember when I made my
first contact with a transmitter very similar to yours. (It was 1954)

As for the chirp, this is partly the nature of single tube transmitters. You
can minimize it with careful power supply design, and just the right amount of
feedback on your oscillator, but a small amount will remain.

The feedback is controlled by the ratio of the capacitors marked C7 and C9 in
the original Ameco schematic. They form a "tap" on the cathode RF choke.
Increasing C7 slightly or decreasing C9 slightly will increase the feedback.
Different crystals will also react differently.

73,

Doug Moore KB9TMY


Troglodite March 29th 04 03:01 PM


With the help of some folks here I did troubleshoot my AC-1 tube transmitter
(using a 6V6) and got it working somehow. Since I passed my code test and
had my first QSO using the transmitter and boy was that exciting.


Congratulations! Though it's been many years, I still remember when I made my
first contact with a transmitter very similar to yours. (It was 1954)

As for the chirp, this is partly the nature of single tube transmitters. You
can minimize it with careful power supply design, and just the right amount of
feedback on your oscillator, but a small amount will remain.

The feedback is controlled by the ratio of the capacitors marked C7 and C9 in
the original Ameco schematic. They form a "tap" on the cathode RF choke.
Increasing C7 slightly or decreasing C9 slightly will increase the feedback.
Different crystals will also react differently.

73,

Doug Moore KB9TMY


Paul_Morphy March 29th 04 03:06 PM


"Uwe" wrote in message
...

I monitor the output signal on my scope and notice that right after key

down
the waveform contract just a bit and the tone changes pitch. I guess this

is
called chirp. I normally use B+ 200V.
If I increase the voltage lets say to 300V this effect becomes much more
pronounced.
I still use an external bench supply capable of much higher currents and

I
don't think it is a power supply weakness. In fact putting a VOM on the
supply line shows no sag in my supply voltage.


I think 200 V is enough. Someone here probably knows what the AC-1 design
voltage was, but I'm sure it wasn't 300 V, and may be have more like 150 V.
While the 6V6 can handle higher voltages, as a keyed crystal oscillator, you
don't want to overdo it. You could fracture a crystal, too.

There's quite a bit of AC-1 lore online. Use
http://www.google.com/search?q=ameco+ac-1 to find it. I even found a copy of
the original AC-1 manual, but it doesn't show circuit voltages.

Congrats on getting your ticket and making your first QSO. Now it's time to
put this antique away and build some safe, cool, solid-state gear!

73,

"PM"




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