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-   -   Jumpy Silver Mica Capacitors ? (https://www.radiobanter.com/homebrew/23046-jumpy-silver-mica-capacitors.html)

Steve Kavanagh May 16th 04 03:06 PM

Jumpy Silver Mica Capacitors ?
 
A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this
jumping by replacing all the dipped silver mica capacitors in the
crystal oscillator stage with NP0 ceramics. There is still a bit of
jumping which may come from some silver micas which remain in the
stage following the crystal oscillator.

I have just been observing the same sort of frequent jumping behaviour
(up to a kHz or so at a time) in another local oscillator (output at
about 10.5 GHz, phase locked to a crystal oscillator around 100 MHz).
I note that this one also has dipped silver mica caps in the crystal
oscillator and I wonder if it too would be improved by replacing them
with NP0 ceramics.

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.

Has anyone else experienced this behaviour ?

Steve (VE3SMA)

Dan Rae May 16th 04 05:29 PM



Steve Kavanagh wrote:
A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this


Steve, I've had several silver micas go weird in 20 odd year old Racal
radios that I've fixed, they're second only to Tantalum caps as a cause
of faults in those. But at least they don't explode!

Regards
Dan
AC6AO G3NCR


Dan Rae May 16th 04 05:29 PM



Steve Kavanagh wrote:
A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this


Steve, I've had several silver micas go weird in 20 odd year old Racal
radios that I've fixed, they're second only to Tantalum caps as a cause
of faults in those. But at least they don't explode!

Regards
Dan
AC6AO G3NCR


Dave Platt May 16th 04 05:29 PM

In article ,
Steve Kavanagh wrote:

A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this
jumping by replacing all the dipped silver mica capacitors in the
crystal oscillator stage with NP0 ceramics.


#snip#

Has anyone else experienced this behaviour ?


Not personally, but I believe I've seen it mentioned in one of Doug
DeMaw W1FB's books on QRP transceiver design.

--
Dave Platt AE6EO
Hosting the Jade Warrior home page: http://www.radagast.org/jade-warrior
I do _not_ wish to receive unsolicited commercial email, and I will
boycott any company which has the gall to send me such ads!

Dave Platt May 16th 04 05:29 PM

In article ,
Steve Kavanagh wrote:

A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this
jumping by replacing all the dipped silver mica capacitors in the
crystal oscillator stage with NP0 ceramics.


#snip#

Has anyone else experienced this behaviour ?


Not personally, but I believe I've seen it mentioned in one of Doug
DeMaw W1FB's books on QRP transceiver design.

--
Dave Platt AE6EO
Hosting the Jade Warrior home page: http://www.radagast.org/jade-warrior
I do _not_ wish to receive unsolicited commercial email, and I will
boycott any company which has the gall to send me such ads!

Tom Bruhns May 16th 04 06:37 PM

Yes, a long time ago I saw just the same sort of behavior in LC
oscillators using silvered mica caps. Ever since, I haven't trusted
them, and use NPO/C0G instead for frequency control applications.

Cheers,
Tom

(Steve Kavanagh) wrote in message . com...

....
Has anyone else experienced this behaviour ?


Tom Bruhns May 16th 04 06:37 PM

Yes, a long time ago I saw just the same sort of behavior in LC
oscillators using silvered mica caps. Ever since, I haven't trusted
them, and use NPO/C0G instead for frequency control applications.

Cheers,
Tom

(Steve Kavanagh) wrote in message . com...

....
Has anyone else experienced this behaviour ?


Joe McElvenney May 16th 04 09:16 PM

Hi,

Have a look at the 'Mica' section of this -

http://my.execpc.com/~endlr/misc__dielectrics.html

It won't answer your question but should give you an idea as to
why that particular dielectric should be avoided in certain
situations.


Cheers - Joe



Joe McElvenney May 16th 04 09:16 PM

Hi,

Have a look at the 'Mica' section of this -

http://my.execpc.com/~endlr/misc__dielectrics.html

It won't answer your question but should give you an idea as to
why that particular dielectric should be avoided in certain
situations.


Cheers - Joe



Jan Panteltje May 16th 04 11:45 PM

On a sunny day (Sun, 16 May 2004 21:16:23 +0100) it happened Joe McElvenney
wrote in :

Hi,

Have a look at the 'Mica' section of this -

http://my.execpc.com/~endlr/misc__dielectrics.html

It won't answer your question but should give you an idea as to
why that particular dielectric should be avoided in certain
situations.


Cheers - Joe


Nice page, I like these oldies, remind me of the past:
http://www.orenelliottproducts.com/capacito.htm
JP

Jan Panteltje May 16th 04 11:45 PM

On a sunny day (Sun, 16 May 2004 21:16:23 +0100) it happened Joe McElvenney
wrote in :

Hi,

Have a look at the 'Mica' section of this -

http://my.execpc.com/~endlr/misc__dielectrics.html

It won't answer your question but should give you an idea as to
why that particular dielectric should be avoided in certain
situations.


Cheers - Joe


Nice page, I like these oldies, remind me of the past:
http://www.orenelliottproducts.com/capacito.htm
JP

Steve Nosko May 17th 04 04:44 PM


"Steve Kavanagh" wrote in message
om...
A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this
jumping by replacing all the dipped silver mica capacitors [...snip]

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.
Has anyone else experienced this behaviour ?
Steve (VE3SMA)


Steve,
Although I didn't figure it out at the time, my Knight-Kit Space Spanner
circa 1960 had terrible microphonics - very noisy. I cleaned the entire
chassis & rewired it to no avail. Today I suspect a mica cap, the old
square type, since I heard of same thing this some time ago.



Steve Nosko May 17th 04 04:44 PM


"Steve Kavanagh" wrote in message
om...
A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this
jumping by replacing all the dipped silver mica capacitors [...snip]

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.
Has anyone else experienced this behaviour ?
Steve (VE3SMA)


Steve,
Although I didn't figure it out at the time, my Knight-Kit Space Spanner
circa 1960 had terrible microphonics - very noisy. I cleaned the entire
chassis & rewired it to no avail. Today I suspect a mica cap, the old
square type, since I heard of same thing this some time ago.



Ken Smith May 18th 04 01:02 AM

In article ,
Steve Kavanagh wrote:
[...]
I have just been observing the same sort of frequent jumping behaviour
(up to a kHz or so at a time) in another local oscillator (output at
about 10.5 GHz, phase locked to a crystal oscillator around 100 MHz).
I note that this one also has dipped silver mica caps in the crystal
oscillator and I wonder if it too would be improved by replacing them
with NP0 ceramics.


Do the silver mica caps say "made in china" on them? Are they a light tan
color? If either of these are true chances are you will get a better cap
made from ear wax and tin foil. Somewhere in China there was, and perhaps
still is a factory, that made silver mica caps that change value if you
squeeze them between your fingers and go open if you heat cycle them.

I've never had much trouble with CDE caps.

--
--
forging knowledge


Ken Smith May 18th 04 01:02 AM

In article ,
Steve Kavanagh wrote:
[...]
I have just been observing the same sort of frequent jumping behaviour
(up to a kHz or so at a time) in another local oscillator (output at
about 10.5 GHz, phase locked to a crystal oscillator around 100 MHz).
I note that this one also has dipped silver mica caps in the crystal
oscillator and I wonder if it too would be improved by replacing them
with NP0 ceramics.


Do the silver mica caps say "made in china" on them? Are they a light tan
color? If either of these are true chances are you will get a better cap
made from ear wax and tin foil. Somewhere in China there was, and perhaps
still is a factory, that made silver mica caps that change value if you
squeeze them between your fingers and go open if you heat cycle them.

I've never had much trouble with CDE caps.

--
--
forging knowledge


Jim Adney May 18th 04 01:21 AM

On 16 May 2004 07:06:24 -0700 (Steve
Kavanagh) wrote:

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.


That may be the secret here. In the past, I've used silver mica caps
in a number of applications with positive results. The only problem
I've ever seen with good quality ones was a single one in a 40 year
old HP amplifier that had become leaky.

-
-----------------------------------------------
Jim Adney

Madison, WI 53711 USA
-----------------------------------------------

Jim Adney May 18th 04 01:21 AM

On 16 May 2004 07:06:24 -0700 (Steve
Kavanagh) wrote:

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.


That may be the secret here. In the past, I've used silver mica caps
in a number of applications with positive results. The only problem
I've ever seen with good quality ones was a single one in a 40 year
old HP amplifier that had become leaky.

-
-----------------------------------------------
Jim Adney

Madison, WI 53711 USA
-----------------------------------------------

Rich Grise May 18th 04 03:31 AM

"Jim Adney" wrote in message
...
On 16 May 2004 07:06:24 -0700 (Steve
Kavanagh) wrote:

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.


That may be the secret here. In the past, I've used silver mica caps
in a number of applications with positive results. The only problem
I've ever seen with good quality ones was a single one in a 40 year
old HP amplifier that had become leaky.


If silvered mica caps are so crappy, why did they ever use them in
the first place?

Thanks,
Rich



Rich Grise May 18th 04 03:31 AM

"Jim Adney" wrote in message
...
On 16 May 2004 07:06:24 -0700 (Steve
Kavanagh) wrote:

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.


That may be the secret here. In the past, I've used silver mica caps
in a number of applications with positive results. The only problem
I've ever seen with good quality ones was a single one in a 40 year
old HP amplifier that had become leaky.


If silvered mica caps are so crappy, why did they ever use them in
the first place?

Thanks,
Rich



Joel May 18th 04 05:09 AM

Space Spanner.. O'Man, I could only afford the Ocean Hopper.. Man, them
were the days!

Joel AG4QC

"Steve Nosko" wrote in message
...

Steve,
Although I didn't figure it out at the time, my Knight-Kit Space

Spanner
circa 1960 had terrible microphonics - very noisy. I cleaned the entire
chassis & rewired it to no avail. Today I suspect a mica cap, the old
square type, since I heard of same thing this some time ago.






Joel May 18th 04 05:09 AM

Space Spanner.. O'Man, I could only afford the Ocean Hopper.. Man, them
were the days!

Joel AG4QC

"Steve Nosko" wrote in message
...

Steve,
Although I didn't figure it out at the time, my Knight-Kit Space

Spanner
circa 1960 had terrible microphonics - very noisy. I cleaned the entire
chassis & rewired it to no avail. Today I suspect a mica cap, the old
square type, since I heard of same thing this some time ago.






Steve Nosko May 18th 04 08:55 PM


"Rich Grise" wrote in message
...
"Jim Adney" wrote in message
...
On 16 May 2004 07:06:24 -0700 (Steve
Kavanagh) wrote:

[snip]

If silvered mica caps are so crappy, why did they ever use them in
the first place?

Thanks,
Rich



Well made, they are very stable & handle considerable current. These were
top of the line. If they make junk now, so be it.

--
Steve N, K,9;d, c. i My email has no u's.



Steve Nosko May 18th 04 08:55 PM


"Rich Grise" wrote in message
...
"Jim Adney" wrote in message
...
On 16 May 2004 07:06:24 -0700 (Steve
Kavanagh) wrote:

[snip]

If silvered mica caps are so crappy, why did they ever use them in
the first place?

Thanks,
Rich



Well made, they are very stable & handle considerable current. These were
top of the line. If they make junk now, so be it.

--
Steve N, K,9;d, c. i My email has no u's.



Steve Nosko May 18th 04 09:01 PM


"Joel" wrote in message
...
That "Steve Nosko" wrote in message
...


Steve,
Although I didn't figure it out at the time, my Knight-Kit Space

Spanner
circa 1960 had terrible microphonics - very noisy. I cleaned the entire
chassis & rewired it to no avail. Today I suspect a mica cap, the old
square type, since I heard of same thing this some time ago.


Space Spanner.. O'Man, I could only afford the Ocean Hopper.. Man, them
were the days!

Joel AG4QC


Yea! AND, get this, I think I took plates off, or bent some, of the
bandspread cap to reduce its range and calibrated it for 40 M. Every
Saturday morning I'd listen to the same group on SSB talking about their
Collins rigs and inverted Vees.
Wish I still had it and the Knight-Kit crystal set. Had it hooked up to
a loud speaker in my room (course I was in Wood Dale, IL., not too far from
the WBBM and WGN AM transmitters...)
73
--
Steve N, K,9;d, c. i My email has no u's.



Steve Nosko May 18th 04 09:01 PM


"Joel" wrote in message
...
That "Steve Nosko" wrote in message
...


Steve,
Although I didn't figure it out at the time, my Knight-Kit Space

Spanner
circa 1960 had terrible microphonics - very noisy. I cleaned the entire
chassis & rewired it to no avail. Today I suspect a mica cap, the old
square type, since I heard of same thing this some time ago.


Space Spanner.. O'Man, I could only afford the Ocean Hopper.. Man, them
were the days!

Joel AG4QC


Yea! AND, get this, I think I took plates off, or bent some, of the
bandspread cap to reduce its range and calibrated it for 40 M. Every
Saturday morning I'd listen to the same group on SSB talking about their
Collins rigs and inverted Vees.
Wish I still had it and the Knight-Kit crystal set. Had it hooked up to
a loud speaker in my room (course I was in Wood Dale, IL., not too far from
the WBBM and WGN AM transmitters...)
73
--
Steve N, K,9;d, c. i My email has no u's.



Henry Kolesnik May 18th 04 11:05 PM

Real mica has to be real old and it sn't aging much in a capacitor because
it has been aging for eons and for all pracitcal purposes inert. If mica
capacitors are jumpy it must be due to the plating or encapsulation! If
there's no clue to the mfg it could be that these jumpy were not
manufacutured for your application. JMHO
73
Hank WD5JFR

"Steve Kavanagh" wrote in message
om...
A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this
jumping by replacing all the dipped silver mica capacitors in the
crystal oscillator stage with NP0 ceramics. There is still a bit of
jumping which may come from some silver micas which remain in the
stage following the crystal oscillator.

I have just been observing the same sort of frequent jumping behaviour
(up to a kHz or so at a time) in another local oscillator (output at
about 10.5 GHz, phase locked to a crystal oscillator around 100 MHz).
I note that this one also has dipped silver mica caps in the crystal
oscillator and I wonder if it too would be improved by replacing them
with NP0 ceramics.

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.

Has anyone else experienced this behaviour ?

Steve (VE3SMA)




Henry Kolesnik May 18th 04 11:05 PM

Real mica has to be real old and it sn't aging much in a capacitor because
it has been aging for eons and for all pracitcal purposes inert. If mica
capacitors are jumpy it must be due to the plating or encapsulation! If
there's no clue to the mfg it could be that these jumpy were not
manufacutured for your application. JMHO
73
Hank WD5JFR

"Steve Kavanagh" wrote in message
om...
A year or so ago I was working on a microwave local oscillator (at
about 2.5 GHz) multiplied up from a crystal oscillator near 40 MHz.
The output was found to jump in frequency by tens or hundreds of Hz
many times as the LO chain was warming up. I was able to reduce this
jumping by replacing all the dipped silver mica capacitors in the
crystal oscillator stage with NP0 ceramics. There is still a bit of
jumping which may come from some silver micas which remain in the
stage following the crystal oscillator.

I have just been observing the same sort of frequent jumping behaviour
(up to a kHz or so at a time) in another local oscillator (output at
about 10.5 GHz, phase locked to a crystal oscillator around 100 MHz).
I note that this one also has dipped silver mica caps in the crystal
oscillator and I wonder if it too would be improved by replacing them
with NP0 ceramics.

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.

Has anyone else experienced this behaviour ?

Steve (VE3SMA)




Jim Adney May 19th 04 02:45 AM

On Tue, 18 May 2004 02:31:08 GMT "Rich Grise"
wrote:

"Jim Adney" wrote in message
.. .
On 16 May 2004 07:06:24 -0700 (Steve
Kavanagh) wrote:

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.


That may be the secret here. In the past, I've used silver mica caps
in a number of applications with positive results. The only problem
I've ever seen with good quality ones was a single one in a 40 year
old HP amplifier that had become leaky.


If silvered mica caps are so crappy, why did they ever use them in
the first place?


I was not suggesting that they were crappy. I was suggesting that of
all the high quality ones I have worked with over many years, I've
only seen 1 failure.

His experience may well be due to the fact that his were of unknown
origin and unknown quality.

-
-----------------------------------------------
Jim Adney

Madison, WI 53711 USA
-----------------------------------------------

Jim Adney May 19th 04 02:45 AM

On Tue, 18 May 2004 02:31:08 GMT "Rich Grise"
wrote:

"Jim Adney" wrote in message
.. .
On 16 May 2004 07:06:24 -0700 (Steve
Kavanagh) wrote:

The capacitors used in both cases are from unknown sources and were
probably manufactured in the early 1980's.


That may be the secret here. In the past, I've used silver mica caps
in a number of applications with positive results. The only problem
I've ever seen with good quality ones was a single one in a 40 year
old HP amplifier that had become leaky.


If silvered mica caps are so crappy, why did they ever use them in
the first place?


I was not suggesting that they were crappy. I was suggesting that of
all the high quality ones I have worked with over many years, I've
only seen 1 failure.

His experience may well be due to the fact that his were of unknown
origin and unknown quality.

-
-----------------------------------------------
Jim Adney

Madison, WI 53711 USA
-----------------------------------------------

Steve Kavanagh May 19th 04 02:08 PM

Thanks for all your comments. Since speculation has started here is
what I know about the capacitors.

Those used in the 2.5 GHz source are surplus from a company that makes
high quality stuff. They were probably procured to a military or
space specification but I am not sure. The 10.5 GHz source was
manufactured by MA/COM about 20 years ago. All of them are the usual
deep maroon (is that the right word ?) to brown colour.

Keep in mind I am being pretty picky. I consider short term frequency
jumps of much over 100 Hz to be unsatisfactory - that is 10-40 parts
per billion depending on which source is considered. The largest
observed jumps are about ten times this. Of course, since these are
crystal oscillators, the corresponding capacitance jumps must be much
larger, since the crystal should dominate the oscillator stability. I
would not consider them "crappy", just not as good as one might be led
to expect. I have used capacitors from the same provenance as those
in the 2.5 GHz source in LC oscillators at a few MHz with no observed
problems. The smooth portion of the warm-up drift is reasonably
normal in both cases...only the jumpiness is unusual.

Steve

Steve Kavanagh May 19th 04 02:08 PM

Thanks for all your comments. Since speculation has started here is
what I know about the capacitors.

Those used in the 2.5 GHz source are surplus from a company that makes
high quality stuff. They were probably procured to a military or
space specification but I am not sure. The 10.5 GHz source was
manufactured by MA/COM about 20 years ago. All of them are the usual
deep maroon (is that the right word ?) to brown colour.

Keep in mind I am being pretty picky. I consider short term frequency
jumps of much over 100 Hz to be unsatisfactory - that is 10-40 parts
per billion depending on which source is considered. The largest
observed jumps are about ten times this. Of course, since these are
crystal oscillators, the corresponding capacitance jumps must be much
larger, since the crystal should dominate the oscillator stability. I
would not consider them "crappy", just not as good as one might be led
to expect. I have used capacitors from the same provenance as those
in the 2.5 GHz source in LC oscillators at a few MHz with no observed
problems. The smooth portion of the warm-up drift is reasonably
normal in both cases...only the jumpiness is unusual.

Steve

Avery Fineman May 19th 04 11:38 PM

In article ,
(Steve Kavanagh) writes:

Thanks for all your comments. Since speculation has started here is
what I know about the capacitors.

Those used in the 2.5 GHz source are surplus from a company that makes
high quality stuff. They were probably procured to a military or
space specification but I am not sure. The 10.5 GHz source was
manufactured by MA/COM about 20 years ago. All of them are the usual
deep maroon (is that the right word ?) to brown colour.

Keep in mind I am being pretty picky. I consider short term frequency
jumps of much over 100 Hz to be unsatisfactory - that is 10-40 parts
per billion depending on which source is considered. The largest
observed jumps are about ten times this. Of course, since these are
crystal oscillators, the corresponding capacitance jumps must be much
larger, since the crystal should dominate the oscillator stability. I
would not consider them "crappy", just not as good as one might be led
to expect. I have used capacitors from the same provenance as those
in the 2.5 GHz source in LC oscillators at a few MHz with no observed
problems. The smooth portion of the warm-up drift is reasonably
normal in both cases...only the jumpiness is unusual.


Coming in at the end of this discussion, I'll have to question the
observation of the so-called "frequency jump." At 100 PPB we are
talking quite serious test equipment hook-ups and a number of
different techniques very much uncommon in home workshop
practice.

If you are locking the X-band source to a crystal reference, then
there is a great deal of this frequency-control subsystem which can
be a cause for the "jumps." That can be the sampler or prescaler,
the phase detector (assuming it is a form of PLL), the loop filter, and
even the power supply rail voltage (affecting the voltage control of the
presumed voltage-controlled frequency adjuster circuit). ANY of
those can be the culprit in small frequency "jumps." That would
include whatever it is you are using to heterodyne with the X-band
source to enable frequency measurement.

I'm going to question all those others' claims about "jumpy silver
mica capacitors" after about 54 years of having hands-on
experience in RF and pulse circuitry. I'm talking primarily the
"dipped" coating DMs with some excursions into the molded
plastic case axial lead models. I've never had one either open or
shorted and never "jumpy" in value and that includes the full-on
military environment testing of temperature, altitude, shock,
vibration, etc. A very few were found not quite within the capacity
value tolerance and not a single one experienced any "jumping"
of value. I've not heard of any such stories from contemporaries
in the industry...and I HAVE heard lots of urban-myth stories on
other things within all of electronics.

Len Anderson
retired (from regular hours) electronic engineer person

Avery Fineman May 19th 04 11:38 PM

In article ,
(Steve Kavanagh) writes:

Thanks for all your comments. Since speculation has started here is
what I know about the capacitors.

Those used in the 2.5 GHz source are surplus from a company that makes
high quality stuff. They were probably procured to a military or
space specification but I am not sure. The 10.5 GHz source was
manufactured by MA/COM about 20 years ago. All of them are the usual
deep maroon (is that the right word ?) to brown colour.

Keep in mind I am being pretty picky. I consider short term frequency
jumps of much over 100 Hz to be unsatisfactory - that is 10-40 parts
per billion depending on which source is considered. The largest
observed jumps are about ten times this. Of course, since these are
crystal oscillators, the corresponding capacitance jumps must be much
larger, since the crystal should dominate the oscillator stability. I
would not consider them "crappy", just not as good as one might be led
to expect. I have used capacitors from the same provenance as those
in the 2.5 GHz source in LC oscillators at a few MHz with no observed
problems. The smooth portion of the warm-up drift is reasonably
normal in both cases...only the jumpiness is unusual.


Coming in at the end of this discussion, I'll have to question the
observation of the so-called "frequency jump." At 100 PPB we are
talking quite serious test equipment hook-ups and a number of
different techniques very much uncommon in home workshop
practice.

If you are locking the X-band source to a crystal reference, then
there is a great deal of this frequency-control subsystem which can
be a cause for the "jumps." That can be the sampler or prescaler,
the phase detector (assuming it is a form of PLL), the loop filter, and
even the power supply rail voltage (affecting the voltage control of the
presumed voltage-controlled frequency adjuster circuit). ANY of
those can be the culprit in small frequency "jumps." That would
include whatever it is you are using to heterodyne with the X-band
source to enable frequency measurement.

I'm going to question all those others' claims about "jumpy silver
mica capacitors" after about 54 years of having hands-on
experience in RF and pulse circuitry. I'm talking primarily the
"dipped" coating DMs with some excursions into the molded
plastic case axial lead models. I've never had one either open or
shorted and never "jumpy" in value and that includes the full-on
military environment testing of temperature, altitude, shock,
vibration, etc. A very few were found not quite within the capacity
value tolerance and not a single one experienced any "jumping"
of value. I've not heard of any such stories from contemporaries
in the industry...and I HAVE heard lots of urban-myth stories on
other things within all of electronics.

Len Anderson
retired (from regular hours) electronic engineer person

qrk May 20th 04 03:24 AM

On 19 May 2004 06:08:37 -0700, (Steve
Kavanagh) wrote:

Thanks for all your comments. Since speculation has started here is
what I know about the capacitors.

Those used in the 2.5 GHz source are surplus from a company that makes
high quality stuff. They were probably procured to a military or
space specification but I am not sure. The 10.5 GHz source was
manufactured by MA/COM about 20 years ago. All of them are the usual
deep maroon (is that the right word ?) to brown colour.

Keep in mind I am being pretty picky. I consider short term frequency
jumps of much over 100 Hz to be unsatisfactory - that is 10-40 parts
per billion depending on which source is considered. The largest
observed jumps are about ten times this. Of course, since these are
crystal oscillators, the corresponding capacitance jumps must be much
larger, since the crystal should dominate the oscillator stability. I
would not consider them "crappy", just not as good as one might be led
to expect. I have used capacitors from the same provenance as those
in the 2.5 GHz source in LC oscillators at a few MHz with no observed
problems. The smooth portion of the warm-up drift is reasonably
normal in both cases...only the jumpiness is unusual.

Steve


Crystals can also jump. Just look at HP oven oscillators used in the
GPS time/frequency references. Very jumpy. A collegue tried 5
oscillators in the GPS time/freq reference and all were jumpy to
various degrees. He was noting sub-ppb jumps.

Mark

qrk May 20th 04 03:24 AM

On 19 May 2004 06:08:37 -0700, (Steve
Kavanagh) wrote:

Thanks for all your comments. Since speculation has started here is
what I know about the capacitors.

Those used in the 2.5 GHz source are surplus from a company that makes
high quality stuff. They were probably procured to a military or
space specification but I am not sure. The 10.5 GHz source was
manufactured by MA/COM about 20 years ago. All of them are the usual
deep maroon (is that the right word ?) to brown colour.

Keep in mind I am being pretty picky. I consider short term frequency
jumps of much over 100 Hz to be unsatisfactory - that is 10-40 parts
per billion depending on which source is considered. The largest
observed jumps are about ten times this. Of course, since these are
crystal oscillators, the corresponding capacitance jumps must be much
larger, since the crystal should dominate the oscillator stability. I
would not consider them "crappy", just not as good as one might be led
to expect. I have used capacitors from the same provenance as those
in the 2.5 GHz source in LC oscillators at a few MHz with no observed
problems. The smooth portion of the warm-up drift is reasonably
normal in both cases...only the jumpiness is unusual.

Steve


Crystals can also jump. Just look at HP oven oscillators used in the
GPS time/frequency references. Very jumpy. A collegue tried 5
oscillators in the GPS time/freq reference and all were jumpy to
various degrees. He was noting sub-ppb jumps.

Mark

Steve Kavanagh May 20th 04 02:12 PM

(Avery Fineman) wrote in message

Coming in at the end of this discussion, I'll have to question the
observation of the so-called "frequency jump." At 100 PPB we are
talking quite serious test equipment


Yes, but the equipment here is up to the task. For the 10.5 GHz case
I am using this source as a receiver LO. A second receiver is
available and both can receive a third source. Both receivers
heterodyne the signal down to audio frequencies where any frequency
steps can be easily detected by ear. The receiver with the M/ACOM LO
jumps (frequency steps) with respect to the third source while the
second receiver does not. A similar scheme was used at 2.5 GHz.

If you are locking the X-band source to a crystal reference, then
there is a great deal of this frequency-control subsystem which can
be a cause for the "jumps." That can be the sampler or prescaler,
the phase detector (assuming it is a form of PLL), the loop filter, and
even the power supply rail voltage (affecting the voltage control of the
presumed voltage-controlled frequency adjuster circuit). ANY of
those can be the culprit in small frequency "jumps."


And from qrk:

Crystals can also jump.


Yes, I have not yet narrowed down the search in the M/ACOM 10.5 GHz
source, but was wondering about the likelihood of the silver mica caps
being the culprit. It has a measured supply voltage sensitivity of
about 50kHz/V (post regulator). The plug-in (not soldered) crystal in
an oven would also seem to be a likely source, particularly as the
jumping seems to improve after warmup (but long after the oven reaches
temperature).

I'm going to question all those others' claims about "jumpy silver
mica capacitors" after about 54 years of having hands-on
experience in RF and pulse circuitry.... I've never had one either open
or shorted and never "jumpy" in value and that includes the full-on
military environment testing of temperature, altitude, shock,
vibration, etc. A very few were found not quite within the capacity
value tolerance and not a single one experienced any "jumping"
of value. I've not heard of any such stories from contemporaries
in the industry...


Well, Tom Bruhns is the first one I have run across who has also noted
this, so it can't be a very commonly experienced effect. But I am
pretty sure about the source of the jumping in the 2.5 GHz source.
Each silver mica capacitor replaced made it better (unless the PC
board just needed the thermal cycling resulting from a few extra
soldering operations).

Steve

Steve Kavanagh May 20th 04 02:12 PM

(Avery Fineman) wrote in message

Coming in at the end of this discussion, I'll have to question the
observation of the so-called "frequency jump." At 100 PPB we are
talking quite serious test equipment


Yes, but the equipment here is up to the task. For the 10.5 GHz case
I am using this source as a receiver LO. A second receiver is
available and both can receive a third source. Both receivers
heterodyne the signal down to audio frequencies where any frequency
steps can be easily detected by ear. The receiver with the M/ACOM LO
jumps (frequency steps) with respect to the third source while the
second receiver does not. A similar scheme was used at 2.5 GHz.

If you are locking the X-band source to a crystal reference, then
there is a great deal of this frequency-control subsystem which can
be a cause for the "jumps." That can be the sampler or prescaler,
the phase detector (assuming it is a form of PLL), the loop filter, and
even the power supply rail voltage (affecting the voltage control of the
presumed voltage-controlled frequency adjuster circuit). ANY of
those can be the culprit in small frequency "jumps."


And from qrk:

Crystals can also jump.


Yes, I have not yet narrowed down the search in the M/ACOM 10.5 GHz
source, but was wondering about the likelihood of the silver mica caps
being the culprit. It has a measured supply voltage sensitivity of
about 50kHz/V (post regulator). The plug-in (not soldered) crystal in
an oven would also seem to be a likely source, particularly as the
jumping seems to improve after warmup (but long after the oven reaches
temperature).

I'm going to question all those others' claims about "jumpy silver
mica capacitors" after about 54 years of having hands-on
experience in RF and pulse circuitry.... I've never had one either open
or shorted and never "jumpy" in value and that includes the full-on
military environment testing of temperature, altitude, shock,
vibration, etc. A very few were found not quite within the capacity
value tolerance and not a single one experienced any "jumping"
of value. I've not heard of any such stories from contemporaries
in the industry...


Well, Tom Bruhns is the first one I have run across who has also noted
this, so it can't be a very commonly experienced effect. But I am
pretty sure about the source of the jumping in the 2.5 GHz source.
Each silver mica capacitor replaced made it better (unless the PC
board just needed the thermal cycling resulting from a few extra
soldering operations).

Steve

John Miles May 20th 04 06:44 PM

In article ,
says...

Coming in at the end of this discussion, I'll have to question the
observation of the so-called "frequency jump." At 100 PPB we are
talking quite serious test equipment hook-ups and a number of
different techniques very much uncommon in home workshop
practice.


Not really. If he's working with a 1296 MHz SSB rig, for instance, then
he's not going to be happy with 100 Hz jumps.

-- jm

------------------------------------------------------
http://www.qsl.net/ke5fx
Note: My E-mail address has been altered to avoid spam
------------------------------------------------------

John Miles May 20th 04 06:44 PM

In article ,
says...

Coming in at the end of this discussion, I'll have to question the
observation of the so-called "frequency jump." At 100 PPB we are
talking quite serious test equipment hook-ups and a number of
different techniques very much uncommon in home workshop
practice.


Not really. If he's working with a 1296 MHz SSB rig, for instance, then
he's not going to be happy with 100 Hz jumps.

-- jm

------------------------------------------------------
http://www.qsl.net/ke5fx
Note: My E-mail address has been altered to avoid spam
------------------------------------------------------

Avery Fineman May 20th 04 08:32 PM

In article ,
(Steve Kavanagh) writes:

(Avery Fineman) wrote in message

Coming in at the end of this discussion, I'll have to question the
observation of the so-called "frequency jump." At 100 PPB we are
talking quite serious test equipment


Yes, but the equipment here is up to the task. For the 10.5 GHz case
I am using this source as a receiver LO. A second receiver is
available and both can receive a third source. Both receivers
heterodyne the signal down to audio frequencies where any frequency
steps can be easily detected by ear. The receiver with the M/ACOM LO
jumps (frequency steps) with respect to the third source while the
second receiver does not. A similar scheme was used at 2.5 GHz.


Heterodyning down to an easier-to-use frequency range is an old,
established technique. The problem I see is one of "isolating"
the "jumping," of identifying the "jumps" in terms of time and
occurance (random or with some vague periodicity?).

A substitution method of isolation is necessary to pare down the
number of possibilities of the cause. To get into the parts-per-
billion range of stability, some elaborate measurement systems
need to be used...such as what the NTIS does to verify stability
of frequency sources. Lots of good material on their website for
this sort of thing but the site organization requires some digging
to reach it.

And from qrk:

Crystals can also jump.


Yes, I have not yet narrowed down the search in the M/ACOM 10.5 GHz
source, but was wondering about the likelihood of the silver mica caps
being the culprit. It has a measured supply voltage sensitivity of
about 50kHz/V (post regulator). The plug-in (not soldered) crystal in
an oven would also seem to be a likely source, particularly as the
jumping seems to improve after warmup (but long after the oven reaches
temperature).


If the supply voltage sensitivity is that value, then a 100 Hz to 1 KHz
deviation would be in the neighborhood of 2 to 20 mV supply rail
change. If, for any reason, the supply rail changes, that could cause
the frequency jumps.

I'm going to question all those others' claims about "jumpy silver
mica capacitors" after about 54 years of having hands-on
experience in RF and pulse circuitry.... I've never had one either

open
or shorted and never "jumpy" in value and that includes the full-on
military environment testing of temperature, altitude, shock,
vibration, etc. A very few were found not quite within the capacity
value tolerance and not a single one experienced any "jumping"
of value. I've not heard of any such stories from contemporaries
in the industry...


Well, Tom Bruhns is the first one I have run across who has also noted
this, so it can't be a very commonly experienced effect. But I am
pretty sure about the source of the jumping in the 2.5 GHz source.
Each silver mica capacitor replaced made it better (unless the PC
board just needed the thermal cycling resulting from a few extra
soldering operations).


The extra stress of capacitor replacement might have affected
some other "jump" cause, thus masking that by what you thought
might be the culprit.

I'm not doing any personal accusation thing here, just trying to get
some isolation on exactly where the possible cause might be other
than "jumpy silver micas." I have encountered such weird things as
exposed copper PCB traces gathering oxides over time, such oxides
actually bridging the supposed isulating gap between traces and
causing very minute fluctuations down in the 1 mV region with a DC
bias between conductors. On another case, of using "stiff" wire
jumpers (which were NOT entirely copper but plated nickel) in a
rotary switch assembly, the resulting temperature-sensitive voltage
(like a thermocouple junction) caused an out-of-scale drift in a
supposedly-simple meter circuit. Visual inspection would have
passed it no problem but a magnet showed an attraction to the
jumper wires indicating it was not copper. Even if the jumpers were
soldered in with good visible junctions, the thermal EMF from
dissimilar metals was enough to throw off calibration over the mild
industrial-grade temperature rating.

I'm not saying either of those conditions might be present with your
problem, just trying to illustrate weirdness that can happen. For
safety sake (of mind), I coat circuit traces around sensitive areas
such as oscillators, multivibrators, low-level DC and AC circuits with
some petroleum-based varnish (such as McCloskey's "Gym Seal")
after doing some simple, non-plated circuit board assemblies having
bare etched copper traces.

Having done a fair amount of L-, S-, and C-band RF work (that's 1 to
to 8 GHz for civilians who never bothered with the "new" military
alphabetic bands and preferred the ancient letters), and using the
heterodyning technique to bring them down to measureable regions,
I've encountered lots of different causes for oscillator instability that
ranges from supposedly-stable DC supply rails to the oxide problem
mentioned to odd things such as magnetic coupling from AC cords
to various ferrites used for external frequency control. Anything is
suspect and, at the tolerances you need, aren't given as standard
in texts.

I'd start with giving the supply rails a workup down to a gnat's
eyelash on stability, both at DC and low AC. Then I'd try out the
local environment, the bench, even to trying to raise the oscillator
by supporting it on a small piece of plywood (might be some power
wiring under the bench surface). Then it is small spritzes of cooling
spray, very small in small areas. Even banging on the support with
a tack hammer or equivalent weight for minor shock and vibration.
Then it would evolve into going "split personality" and trying to look
at the assembly critically as if you were another person just finding
out about a problem and not pre-judging what "might" be happening.

Now, it MIGHT be a faulty component made by someone else,
including the crystal unit, but pre-judging a "fault" is not a good way
to start. I've had contemporaries relate lots of urban myth stories
(like electrolytics "always go bad with time" but don't) about "cause"
but those aren't always truisms. The approach has to be analytical,
one of isolating all the factors that test good in order to narrow the
source area to a very small one. Easy that ain't. Perseverance
is an absolute must when pushing the envelope.

I have yet to discover a "jumpy silver mica capacitor" but I might find
one even with over a half century of playing RF games with parts and
going from the kind of micas found in old ARC-5 radios to sampling
PLL loop stabilized sources using DM30s in the loop filter (but had
one unidentifiable-cause varactor that was replaced but never
examined in detail later).

Len Anderson
retired (from regular hours) electronic engineer person


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