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#1
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Frequency stability in vacuum tube VFOs, how do you do it?
The local oscillator in "All American 5ive" vacuum tube
AM radios all drift an annoying amount at the upper end of the AM BC MW band. The oscillator would be running at about 2MHz, and warm up drift (from cold start to about an hour being on) is typically 20KHz. Enough to make that station at 1520 tune itself out. AM radios used a hartley style oscillator using the equivalent of a triode with its plate to B+, grid capacitivitly coupled to the LC osc tank, and cathode connected to a secondary winding on the LC osc tank. Usually an air variable cap, and fixed inductor wound on a cardboard coil form. VFO's for ham radio work would involve higher frequencies, and I would think that they not drift anywhere as bad as the AM radios did. I looked at a few tube VFO schematics, and I don't see anything that different from the AM radio hartley osc circuit. So how did they avoid drift, or were you expected to leave your VFO on all the time? |
#2
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The local oscillator in "All American 5ive" vacuum tube AM radios all drift an annoying amount at the upper end of the AM BC MW band. The oscillator would be running at about 2MHz, and warm up drift (from cold start to about an hour being on) is typically 20KHz. Enough to make that station at 1520 tune itself out. AM radios used a hartley style oscillator using the equivalent of a triode with its plate to B+, grid capacitivitly coupled to the LC osc tank, and cathode connected to a secondary winding on the LC osc tank. Usually an air variable cap, and fixed inductor wound on a cardboard coil form. VFO's for ham radio work would involve higher frequencies, and I would think that they not drift anywhere as bad as the AM radios did. I looked at a few tube VFO schematics, and I don't see anything that different from the AM radio hartley osc circuit. So how did they avoid drift, or were you expected to leave your VFO on all the time? Slightly beter components, time to use and change some capacitors to compensante for the drift, and some stayed on all the time. Voltage regulation was usually used also. |
#3
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Voltage regulator tubes, matching components for thermal drift, solid (physical) construction, for starts. Shielding not only for noise, but also to minimize thermal drift. If you didn't leave the whole thing on all the time, maybe you left the filaments on. If you actually turned the thing off, be ready to wait an hour or so after power up for things to settle down. Collins used different techniques -- a permeability tuned oscillator among them. Growing up, a bunch of us were hams, living in a few block radius. One character was really proud of the VFO he'd built; very solid construction, quality parts, the whole 9 yards. He had it sitting on a shelf that was mounted to an outside wall of his house. We'd go pound on the outside of the wall, and you could hear the thing wobble like mad. In article , Robert Casey wrote: The local oscillator in "All American 5ive" vacuum tube AM radios all drift an annoying amount at the upper end of the AM BC MW band. The oscillator would be running at about 2MHz, and warm up drift (from cold start to about an hour being on) is typically 20KHz. Enough to make that station at 1520 tune itself out. AM radios used a hartley style oscillator using the equivalent of a triode with its plate to B+, grid capacitivitly coupled to the LC osc tank, and cathode connected to a secondary winding on the LC osc tank. Usually an air variable cap, and fixed inductor wound on a cardboard coil form. VFO's for ham radio work would involve higher frequencies, and I would think that they not drift anywhere as bad as the AM radios did. I looked at a few tube VFO schematics, and I don't see anything that different from the AM radio hartley osc circuit. So how did they avoid drift, or were you expected to leave your VFO on all the time? |
#4
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Mostly better design and charericterization. The VFO's designs
were tested for temperature drift, and temperature-compensating capacitors were made part of the design. I think a few radio VFO's were actually tweaked as part of the unit test for temperature stability, but not sure. It would have been expensive. The capacitors are coded: N - for negative temperature coefficient P - for positive temperature coefficient NP0 - for no temperature coefficient. So for example, N750 would have -750 ppm of capacitance change per degree C. The other challenge was good inductor design, since they can be temperature dependent as well. -- Tom "Robert Casey" wrote in message ... The local oscillator in "All American 5ive" vacuum tube AM radios all drift an annoying amount at the upper end of the AM BC MW band. The oscillator would be running at about 2MHz, and warm up drift (from cold start to about an hour being on) is typically 20KHz. Enough to make that station at 1520 tune itself out. AM radios used a hartley style oscillator using the equivalent of a triode with its plate to B+, grid capacitivitly coupled to the LC osc tank, and cathode connected to a secondary winding on the LC osc tank. Usually an air variable cap, and fixed inductor wound on a cardboard coil form. VFO's for ham radio work would involve higher frequencies, and I would think that they not drift anywhere as bad as the AM radios did. I looked at a few tube VFO schematics, and I don't see anything that different from the AM radio hartley osc circuit. So how did they avoid drift, or were you expected to leave your VFO on all the time? |
#5
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In article , Robert Casey
writes: I looked at a few tube VFO schematics, and I don't see anything that different from the AM radio hartley osc circuit. So how did they avoid drift, or were you expected to leave your VFO on all the time? Several ways: 1) Better components - Drift of the kind being discussed is mostly due to thermal effects. Capacitors, inductors and even resistors change value when heated, and the component selection makes a *big* difference in stability. For example, a variable capacitor with aluminum plates is inherently more affected by temperature than one of similar construction with brass plates. 2) Better design - Reducing heat reduces thermal drift. High C is usually less drifty than low C. A high gain tube that is loosely coupled to the tank circuit is usually more stable than a low gain tube tightly coupled to the tank circuit. There's lots more, of course. 3) "Weakest link" - As sources of drift are corrected, sources which were once negligible become dominant. Often a design will go through several revisions as sources of drift are identified and corrected. 4) Compensation - When all else is done, the use of thermal compensating caps can reduce drift to very low levels. Remember too that "stable" is user-defined. A rig that drifts 300 Hz on each transmission might be considered "very stable" on AM or FM, barely acceptable on CW, and useless on SSB or FSK/PSK 73 de Jim, N2EY |
#6
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On Tue, 05 Oct 2004 01:36:33 GMT, Robert Casey
wrote: The local oscillator in "All American 5ive" vacuum tube AM radios all drift an annoying amount at the upper end of the AM BC MW band. The oscillator would be running at about 2MHz, and warm up drift (from cold ....snippage I tested an RCA AA5 I have here (uses battery tubes) and a modified Hallicrafters S120 (also basically AA5) and neither drifted very far on turn on. The worst was the RCA! at 1.8khz in the first 5 minutes. The RCA drifted 3khz in the first 5 minutes from cold start. However once both had a chance to fully warm up (20minutes) the drift was in the less than 100hz region. Generally most AA5 radios for AM broadcast reperesent the lowest possible cost designs with the least consideration for circuit performance above a minimal level. Tubes experence fairly large initial warm up temperature changes and the surrounding circuits often do as a result of that. When you consider that your going from 20c to greater than 50C in the first few minutes there is no surprize there (transistor VFOs would be hard pressed for that great a temperature change too!). The solution is manifold. use components that experience minimal dimensional or other characteristic change for temperature. Coils and capacitors are the biggest influence here. The AA5 you have uses a hartly osc and the common circuit has less than 4 components in the VFO, namely the tube, variable capactor, a padder cap (vfixed usually) and the coil (slug tuned). Lets look at each. In the design the tube has changes at warm up of both mechanical, things move such as cathode to grid spacing when heated and electrical its operating point shifts as the tube reaches operting temperture. The mechanical tuning cap, while likely the most stable device if heated enough the aluminum plates will deform and posible change spacing, there may be other forces from the chassis mounting as that warms too. The padder cap is usually a cheap component in AA5s and the typical part used has a poor temperature coefficienct. Lastly the coil, this can also be a big factor as the coiled wire can mechanically change dimension from heating but, you also have a powered iron or ferrite tuning slug that also has a temperature coefficient and the cheaper (older) materials can really be poor with temperature. I might add that some of the AA5s coils were wax impregnated and the materials used can also experience dimensional changes while heating up causing the coild to deform. I may add that operating voltage changes can influence stability and drift. Tubes are no worse than transistors, just warmer. What differes is that there are two sources of voltage sensitive drift in tubes, The heater(filament) voltage must be stable as it affects tube operating characteristices such as gain and also the environment due to heating of the area around the tube. The other votage that must be stable is the B+ (high votage usually but can be anywhere from 12 to 300v depending on tube and circuit). Hopefully you can see that VFO design superficially can be very simple but has many details that can influence stability. It is possible to design a tube (or transistor) VFO that is very stable but it requires good components, temperature compensation and good mechanical construction. If you want stability in your AA5... Better cooling most ventilated very poorly. Other things, put the components away from the tube [but not too far ] to minimize heating effects. Regulate the voltages. The latter is harder as the average AA5 uses a series heater string that has a sometime shakey warmup. Also the AA5 uses a poor supply in the form of a 35w4 half wave rectifier that has to warm up to work (it's a tube too!) and the lack of good power supply filtering (add to this the caps are old!!). As a experiment with tubes: The Hallicrafters was a basket case when I got it so modiflying it was a reasonable thing to do (just to make it work) lest the purist classic radio people protest. First was converting from live chassis (typical AA5 off the mains) by adding a transformer to supply 120V for rectifier and 6.3v for the heaters. Rewired the heaters for 6.3V and change the 50C5 to a 6AQ5 I had on hand (rewire socket). This radio used a selenium rectifier which was bad so silicon bridge rectifier was used with new 100uf caps as filter to get clean 150v B+. Since If selectivity was minimal I added an old 6KHZ mechanical filter and a second IF amp tube (5899 subsub mini) to fix that and and a bit of gain. Replace a dozen poor quality and just plain bad caps in various points including the Local osc section (VFO). I also added a 6AR5 bfo/product detector for ssb operation as the original BFO design was poor at best. It was a major rebuild with many circuit changes mostly for fun. However the 6BE6 and the Hartly local osc (VFO) was retained to keep the tuning dial something near calibrated. A stable VFO using tubes was straghtforward using good quality parts ( both the BFO and the LO are LC osc). The result is a stable (after warm up) general purpose reciever that I use for 3885KHz AM and occasional 75m SSB listening. Allison KB!gmx |
#7
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Actually the drift is thermal not due to voltage variations. Voltage
regulation is not an issue these days with the power line usually holding to better than one percent. In order to halt the drift, you need to replace some of the tuning capacitance with negatifve temperature coefficient capacitors. How much you use will depend on how much the drift is for a given temperature variation. It drifts more at the high end because there is less capacitance involved, causing a small variation to make the frequency move farther. You can start with a negative temperature coefficient capacitor of, say 10 pF across the tuning capacitor and see if you can still align the local oscillator. Mount the capacitor as close to the source of heat (the tube) as possible and see what happens. I have compensated many oscillators for thermal drift. You can also see if perhaps the existing components are being heated by a power resistor and if possible increase the distance. There is a bit of art involved but it's all pretty basic. The big problem, is where can you buy negative temperature coefficient capacitors? They used to be plentiful but I don't know about these days. Bob |
#8
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Hi,
At the high end of the AM band, the oscillator capacitor is at its lowest capacitance (almost fully un-meshed). So, any variations in circuit capacitance due to tube electrode dimensions, capacitors with non-zero tempcos or similar happenings in the oscillator coil will have a greater effect than at the low frequency end. For this reason, a stable LC-tunable VFO would not normally be designed to tune the 3:1 ratio that an AM local oscillator is expected to. Cheers - Joe |
#9
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VFO's for ham radio work would involve higher frequencies,
and I would think that they not drift anywhere as bad as the AM radios did. I looked at a few tube VFO schematics, and I don't see anything that different from the AM radio hartley osc circuit. So how did they avoid drift, or were you expected to leave your VFO on all the time? Some VFO's e.g. in the BC221 use a compensation coil, moved by a bi-metal, inside the tuning coil as temperature compensation. Wim |
#10
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Joe McElvenney wrote in message ...
Hi, At the high end of the AM band, the oscillator capacitor is at its lowest capacitance (almost fully un-meshed). So, any variations in circuit capacitance due to tube electrode dimensions, capacitors with non-zero tempcos or similar happenings in the oscillator coil will have a greater effect than at the low frequency end. For this reason, a stable LC-tunable VFO would not normally be designed to tune the 3:1 ratio that an AM local oscillator is expected to. Cheers - Joe Joe, back in the 'old days' everyone left his VFO energized on a 24-hours basis, to improve stability. Same with our receivers, particularly when SSB became the vogue. Harry C. |
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