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James Bond November 24th 04 06:59 PM

Metal film resistors?
 
are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.


someone please help!

dr. x


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Roy Lewallen November 24th 04 07:12 PM

They're not wirewound. They consist of a thin film of metal deposited on
a ceramic tube, which is helically cut to leave a conductor in a spiral
pattern. A wirewound resistor has a lot of inductance because it's made
of many turns of wire. A metal film resistor has a very small amount of
inductance by comparison -- so little that it can be ignored for most
purposes.

Roy Lewallen, W7EL

James Bond wrote:
are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.


someone please help!

dr. x


[email protected] November 24th 04 07:17 PM

James Bond wrote:
are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.



someone please help!


dr. x



Strictly speaking they are not "wire wound", but some are constructed
with the film "wound" around a substrate, thus having a lot of inductance.

If you dont't have the makers specs to tell you, the choices are to
measure the inductance or to remove the coating and see what's underneath.

--
Jim Pennino

Remove -spam-sux to reply.

Dave Platt November 24th 04 07:49 PM

are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.


Strictly speaking they are not "wire wound", but some are constructed
with the film "wound" around a substrate, thus having a lot of inductance.


If you dont't have the makers specs to tell you, the choices are to
measure the inductance or to remove the coating and see what's underneath.


Several manufacturers (Caddock and some of the Vishay divisions) make
metal-film resistors which are advertised as having about the same
amount of inductance as a straight wire the same length as the
resistor body. I believe that these have the film cut into a
back-and-forth serpentine meander pattern, rather than a spiral.

--
Dave Platt AE6EO
Hosting the Jade Warrior home page: http://www.radagast.org/jade-warrior
I do _not_ wish to receive unsolicited commercial email, and I will
boycott any company which has the gall to send me such ads!

Ian White, G3SEK November 24th 04 08:57 PM

James Bond wrote:
are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.

They can be suitable for some RF applications. If you are thinking of
the wire-ended ones up to 2-3W, they are a flat spiral of just a few
turns of the metal film, on a ceramic core.

Plugging the number of turns, diameter and length into the usual formula
suggests inductances of less than 0.1uH, even for the larger ones. This
means they have inductive reactances rising up to about 10 ohms at
30MHz.

For example, if you wanted to use say a 47 ohm resistor as a dummy load,
the SWR would be quite reasonable up to 30MHz.

However, the inductance of the higher-value resistors goes up much less
rapidly then the resistance does (they use a thinner film of a more
resistive material, but not a lot more turns). The inductance of a 470R
metal film resistor is not a lot higher than that of a 47R. So if you
were to use ten 470R resistors in parallel to make your dummy load, the
inductive reactance would be divided by 10 and the SWR would be much
better.

I have used multiple-paralleled 2W metal film resistors as high as
50MHz, and up to144MHz in situations where the inductance could be tuned
out.

The ones I tested can also be overloaded to red heat for several seconds
without significantly changing resistance when cold - unlike the cheaper
carbon film resistors which burn (as carbon does), or wire-wound
resistors which generally develop a hot-spot and burn out.



--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Duncan Munro November 25th 04 12:26 AM

On Wed, 24 Nov 2004 20:57:59 +0000, Ian White, G3SEK wrote:

Plugging the number of turns, diameter and length into the usual formula
suggests inductances of less than 0.1uH, even for the larger ones. This
means they have inductive reactances rising up to about 10 ohms at
30MHz.


Ian, I've just measured a couple of resistors bought as spares for the
FL-2100Z, 33 ohm 3W metal film used as a grid stopper, and 22 ohm 3W metal
oxide used on the anode, again as a suppressor, with a coil wound round it
(both of the originals were carbon).

The metal film 33R measures 6.5uH and the oxide 22R measures 4.5uH on the
aade.com meter. Both values (if the readings are correct) would represent
a high ratio of X to R at HF frequencies...

I have quite a surplus of them, so if you wish I can send one of each in
the mail for you to check on your VNA.

--
Duncan Munro
http://www.duncanamps.com/

Howard Eisenhauer November 25th 04 06:36 AM

I've used "Flame Proof" resisters to build signal splitters, the
outputs were within .1 db of a commercial unit (made by Suhner) @ 850
Mhz.

That ain't bad :).

Howard.

On Wed, 24 Nov 2004 18:59:16 +0000 (UTC), "James Bond"
wrote:

are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.


someone please help!

dr. x


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Ian White, G3SEK November 25th 04 07:32 AM

Duncan Munro wrote:
On Wed, 24 Nov 2004 20:57:59 +0000, Ian White, G3SEK wrote:

Plugging the number of turns, diameter and length into the usual formula
suggests inductances of less than 0.1uH, even for the larger ones. This
means they have inductive reactances rising up to about 10 ohms at
30MHz.


Ian, I've just measured a couple of resistors bought as spares for the
FL-2100Z, 33 ohm 3W metal film used as a grid stopper, and 22 ohm 3W metal
oxide used on the anode, again as a suppressor, with a coil wound round it
(both of the originals were carbon).

The metal film 33R measures 6.5uH and the oxide 22R measures 4.5uH on the
aade.com meter. Both values (if the readings are correct) would represent
a high ratio of X to R at HF frequencies...

I have quite a surplus of them, so if you wish I can send one of each in
the mail for you to check on your VNA.

Those values seem surprisingly high, so yes, please do and I will
measure them.

Based on the standard inductance formula (and there seems no reason why
that shouldn't apply in this case) it would seem to require very large
numbers of turns to achieve 1uH.

My posting was based on the ones I scraped the paint off in pre-VNA
days, so it would be useful to collect more data on typical 'coil'
dimensions and numbers of turns, together with the actual effective
inductances.


--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Paul Burridge November 25th 04 12:11 PM

On Thu, 25 Nov 2004 07:32:27 +0000, "Ian White, G3SEK"
wrote:

Those values seem surprisingly high, so yes, please do and I will
measure them.


Please post the results here when you've done so, Ian. I for one would
also be interested.


--

"What is now proved was once only imagin'd." - William Blake, 1793.

Jim Adney November 25th 04 06:43 PM

On Wed, 24 Nov 2004 18:59:16 +0000 (UTC) "James Bond"
wrote:

are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.


They are not WIREwound, but the resistive element IS usually a helical
film that is a layer on a ceramic body.

As someone else mentioned, there are some types which are serpentine
rather than helical, but these are always special and sold as such.

Film resistors generally have fewer turns in their helix than
wirewounds, so they will have more inductance than carbon or ceramic
bulk resistors but less than wire wound resistors.

-
-----------------------------------------------
Jim Adney
Madison, WI 53711 USA
-----------------------------------------------

Duncan Munro November 26th 04 12:35 AM

On Thu, 25 Nov 2004 07:32:27 +0000, Ian White, G3SEK wrote:

Duncan Munro wrote:
I have quite a surplus of them, so if you wish I can send one of each in
the mail for you to check on your VNA.


Those values seem surprisingly high, so yes, please do and I will
measure them.


OK, will post them off tomorrow night. I'll include the manufacturers info
(they were bought recently from Mouser in the US), and put two of each in
so that you can crack one of each value open and see what they're made of
;-)

--
Duncan Munro
http://www.duncanamps.com/

matt wilson November 28th 04 12:03 AM


"James Bond" wrote in message
...
are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.

Metal film or metal oxide? There is a big difference. High ohmic values are
almost always Oxide types and these are usually the continuous layer type with
the occasional 'trim'. Really low value metal film are also a continuous tube
or nearly so. It is the upper half of the metal film rage (100R-100k) that is
spiral cut & consequently of appreciable inductance. Unfortunately, these are
the values that are most needed.



John Popelish November 28th 04 12:31 AM

matt wilson wrote:

"James Bond" wrote in message
...
are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.

Metal film or metal oxide? There is a big difference. High ohmic values are
almost always Oxide types and these are usually the continuous layer type with
the occasional 'trim'. Really low value metal film are also a continuous tube
or nearly so. It is the upper half of the metal film rage (100R-100k) that is
spiral cut & consequently of appreciable inductance. Unfortunately, these are
the values that are most needed.


I think metal film resistors are made by depositing metal vapor onto
ceramic rods in a vacuum. Then they are attached to metal end caps
with leads and either laser or abrasive engraved to set the final
resistance. Some have only a turn or two, some have more. They are a
lot less inductive than wire wound devices, and the best low
inductance versions have a serpentine pattern engraved in the film, to
keep the inductance very low.
e.g.
http://www.caddock.com/Online_catalog/power/power.html
--
John Popelish

Paul Burridge November 28th 04 01:05 AM

On Sat, 27 Nov 2004 19:31:37 -0500, John Popelish
wrote:
d the best low
inductance versions have a serpentine pattern engraved in the film, to
keep the inductance very low.


Yes, minimal inductance, but doesn't that pattern give rise to more
parasitic capacitance?
--

"What is now proved was once only imagin'd." - William Blake, 1793.

John Popelish November 28th 04 01:18 AM

Paul Burridge wrote:

On Sat, 27 Nov 2004 19:31:37 -0500, John Popelish
wrote:
d the best low
inductance versions have a serpentine pattern engraved in the film, to
keep the inductance very low.


Yes, minimal inductance, but doesn't that pattern give rise to more
parasitic capacitance?


Some. More than an inductive pattern? Not much, if any.

--
John Popelish

Reg Edwards November 28th 04 12:23 PM

Just a comment.

Even such a thing as a small 1/2-watt resistor has distributed R, L and C.

L and C can be calculated from physical dimensions.

A resistor can be treated as a helically-loaded transmission line in exactly
the same way as a helically-loaded antenna. If the frequency is high enough
the radiation resistance can be taken into account.

Just calculate the input resistance of the line with a short circuit at the
other end and the job is done. The performance of dummy-load resistors can
be determined in the same way.

If you (in the plural) are unable to do this then you are unworthy to call
yourselves engineers. Whatever happened to your education? ;o)

----
Reg



Paul Burridge November 28th 04 07:50 PM

On Sun, 28 Nov 2004 12:23:04 +0000 (UTC), "Regosaurus"
wrote:

Just a comment.

Even such a thing as a small 1/2-watt resistor has distributed R, L and C.


Indeed.

L and C can be calculated from physical dimensions.


Only if you have x-ray vision. The package gets in the way.

A resistor can be treated as a helically-loaded transmission line in exactly
the same way as a helically-loaded antenna. If the frequency is high enough
the radiation resistance can be taken into account.

Just calculate the input resistance of the line with a short circuit at the
other end and the job is done. The performance of dummy-load resistors can
be determined in the same way.

If you (in the plural) are unable to do this then you are unworthy to call
yourselves engineers. Whatever happened to your education? ;o)


I've never described myself as an engineer. I'm not one! But if I
wanted to checkout how suitable any given resistor was for a dummy
load, I'd use a network analyser.
--

"What is now proved was once only imagin'd." - William Blake, 1793.

Avery Fineman November 28th 04 08:37 PM

In article , "Reg Edwards"
writes:

Just a comment.

Even such a thing as a small 1/2-watt resistor has distributed R, L and C.

L and C can be calculated from physical dimensions.

A resistor can be treated as a helically-loaded transmission line in exactly
the same way as a helically-loaded antenna. If the frequency is high enough
the radiation resistance can be taken into account.

Just calculate the input resistance of the line with a short circuit at the
other end and the job is done. The performance of dummy-load resistors can
be determined in the same way.

If you (in the plural) are unable to do this then you are unworthy to call
yourselves engineers. Whatever happened to your education? ;o)


Reg, with all due respect, I think most of the newsgroup readers
are HOBBYISTS in radio and electronics, not engineers. I happen
to be both, a design engineer for 4 decades and a hobbyist for over
5 decades of experience.

I'll just say that I disagree with your hypothesis of "helically loaded
transmission line" doesn't quite jibe with the basic question of
trying to model a film resistor. Case in point: I have four 1000
MegOhm IRC resistors having 61 "turns" of what appears to be
carbon film under the clear conformal coating, wound on about a
5/16" diameter, 5 inches long form (substrate material unknown).

For a two-port structure, the series inductance equivalent is only
about an eighth of the apparent inductance based on visual
examination and dimensions of a good conductor made with flat
wire to the same dimensions. To find out what electrons thought
of it, I hooked them up as a reactive voltage divider (analogue to
the capacitive voltage divider common to oscilloscope inputs)
and examined a square wave output versus input. Why such a
gross dissimilarity?

For one thing, the resistance helix is a DISTRIBUTED thing, not a
convenient discrete lump collection. The substrate material is
unknown, maybe something equivalent to light-colored Bakelite?
There's a further complication of the fringing capacity of each of the
61 turns to the adjacent turns or the end caps. The spacing of the
film "turns" is about twice that of the film width. That adds a
capacitance component (equivalent to the distributed capacity of
a solenoidal-wound inductor). The clear conformal coating may add
to the "inductance" loading. Who cares? The one-evening
experiment of about four decades ago showed I could make a HV
voltage divider for a voltmeter at rather high input resistance up to
about 16 KHz, my intent at the time. It worked.

Did I check for higher LF effects? MF? HF? No. Could that be
arranged? Yes, with some slight loss of accuracy; R component
was rated +/-5% and that would be the baseline for any wideband
application, reference point at DC.

I could have gone nuts on the theoretical analysis, spending many
nights in rigorous mathematical whatsis to satisfy some school
instructor's "theoretical" demands on paper. I took a more practical
engineering approach of DIRECT APPLICATION that would resolve
the apparent two-port model equivalent. [I'd already learned that
electrons, fields, and waves don't obey all human notions of how
they work...:-) ]

TIME is the most precious commodity we all share...at work as well
as in hobbies. That applies to everyday practical engineering where
it is quicker, cheaper, and more realistic to MEASURE some unknown
rather than go through a school exercise of "analysis" taking hours
and hours from First Principles on up...or argue excessively in some
newsgroups on the whichness of the what. :-)

Based on some practical experience getting HF through microwave
region range electronics to work, I'd have to agree with all those
who pooh-pooh all the "deleterious effects of parasitic elements"
of components. Those don't appear to be enough to worry about
on film resistors on up into VHF. If there's a concern about it, then
those concerned should MEASURE it if they can't find data to suit.



Reg Edwards November 28th 04 11:54 PM

But if I
wanted to checkout how suitable any given resistor was for a dummy
load, I'd use a network analyser.
--

================================

If the network analyser is a computer program you'll still need X-ray eyes.



Reg Edwards November 29th 04 12:31 AM

Avery, I too have had a similar career to yours. I cannot but agree with all
that you say. A very apt description.

Regarding newsgroups - "Abandon all rank ye who enter here." (Toc-H, on
the Western Front, 1916.)

To summarise -

To find what a resistor does , measure it.

If you are unable to measure it then model it with lumped components and
then calculate.

If lumps are not accurate enough then model it as a distributed transmission
line, which it actually is, and calculate again.

If you get similar answers for both procedures then you are laughing.

If you don't know how to do these things then you are not qualified to call
yourself an engineer which I'll admit is slightly off-topic. But if the cap
fits then wear it!
----
Regards, Reg.



Pete D November 29th 04 01:40 PM

I've used these as a dummy load and they work
fine even at 440mhz..
http://www.ohmite.com/catalog/pdf/tah_tch_series.pdf
Mouser sells them..
http://www.mouser.com/catalog/620/415.pdf

Hope this answers your question..

-Pete

James Bond wrote:
are metal film resistors wirewound or not? I've been trying to find this one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.


someone please help!

dr. x




Paul Burridge November 29th 04 05:40 PM

On Mon, 29 Nov 2004 13:40:16 GMT, Pete D wrote:

I've used these as a dummy load and they work
fine even at 440mhz..
http://www.ohmite.com/catalog/pdf/tah_tch_series.pdf


I notice they say "very low inductance" but it would be nice to have a
figure!!!
--

"What is now proved was once only imagin'd." - William Blake, 1793.

Joel Kolstad November 30th 04 01:17 AM

"Reg Edwards" wrote in message
...
If lumps are not accurate enough then model it as a distributed
transmission
line, which it actually is, and calculate again.

If you don't know how to do these things then you are not qualified to
call
yourself an engineer which I'll admit is slightly off-topic.


Well, Reg, equivalent circuit modelling is not a common topic taught in
colleges, _especially_ in an undergraduate curriculum, and there are one
heck of a lot of EE's out there who work for companies that don't even
_have- the facilities (a network analyzer) to properly measure what their
resistor does... yet plenty of them are fine engineers.

Electrical engineering is quite broad these days. There are guys who sit
around designing communication systems who never touch soldering irons, and
I'm sure plenty of them would claim you're not qualified to be an engineer
because you can't derive some 'trivial' convolutional code off the top of
your head.

BTW, many SPICE simulators do a mediocre job of simulating lossy
transmission lines. Most people who are going to be using components at
frequencies where they care about distributed parasitics are probably
(hopefully) using frequency domain simulators anyway, but that too is an
area where today's undergraduate curriculum tends to be somewhere beween
weak and non-existant. (Using simulators other than SPICE... e.g., harmonic
balancers, periodic steady staters, linear frequency sims, etc.)

---Joel



Mike Silva November 30th 04 08:37 PM

Duncan Munro wrote in message .. .

The metal film 33R measures 6.5uH and the oxide 22R measures 4.5uH on the
aade.com meter. Both values (if the readings are correct) would represent
a high ratio of X to R at HF frequencies...


I wonder, though, if the AADE meter is not getting confused by the
resistance of the resistor. The fact that the measured inductance is
just about proportional to the resistance might be evidence for that.

73,
Mike, KK6GM

Ian White, G3SEK November 30th 04 09:04 PM

Mike Silva wrote:
Duncan Munro wrote in message
. ..

The metal film 33R measures 6.5uH and the oxide 22R measures 4.5uH on the
aade.com meter. Both values (if the readings are correct) would represent
a high ratio of X to R at HF frequencies...


I wonder, though, if the AADE meter is not getting confused by the
resistance of the resistor. The fact that the measured inductance is
just about proportional to the resistance might be evidence for that.


Duncan has kindly sent a couple of samples, with duplicates that have
had the paint scraped off. I just arrived home from a few days away, so
haven't had time to measure them yet.

Each one is only an open spiral of about two turns along the whole
length of the 3W resistor body, so you can see immediately that there's
no way the inductance can actually be more than a few hundred nH.

This actual, physical inductance is in *series* with the resistance.
What seems to be happening is that the AADE meter displays the
resistance and reactance in their equivalent parallel form, which is a
function of the measurement frequency (which varies, but is understood
to be in the order of a few MHz).

Guessing a frequency and then doing the parallel - series
transformation on 22 ohms in parallel with 4.5uH produces results in the
right ballpark: R is still around 22 ohms but the *series* inductance is
100-200nH.

I will try to measure the resistors tomorrow.


--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Duncan Munro November 30th 04 11:48 PM

On 30 Nov 2004 12:37:57 -0800, Mike Silva wrote:

Duncan Munro wrote in message .. .

The metal film 33R measures 6.5uH and the oxide 22R measures 4.5uH on the
aade.com meter. Both values (if the readings are correct) would represent
a high ratio of X to R at HF frequencies...


I wonder, though, if the AADE meter is not getting confused by the
resistance of the resistor. The fact that the measured inductance is
just about proportional to the resistance might be evidence for that.


Mike, I think you've hit the nail on the head. To be fair to AADE, they
warn that the 'Q' of the inductor has to be reasonable to get a sensible
measurement.

The kind of measurement frequencies we are talking about are in the order
of 700kHz. At that frequency, the inductance of the 'indicated' 4.5uH is
19.8 ohms, not a million miles from the 22 ohms of the resistor itself -
this is not what I would call a reasonable 'Q' value. Fair play to AADE,
it's designed to measure the inductance of inductors, not other components
;-)

--
Duncan Munro
http://www.duncanamps.com/

Duncan Munro December 1st 04 12:07 AM

On Tue, 30 Nov 2004 21:04:28 +0000, Ian White, G3SEK wrote:

Guessing a frequency and then doing the parallel - series
transformation on 22 ohms in parallel with 4.5uH produces results in the
right ballpark: R is still around 22 ohms but the *series* inductance is
100-200nH.


There is an additional complication in that there is another inductor in
the box itself of 680uH, LX (or should I say RX) is in series with that.
It's late now, but I will try and work out what's going on tomorrow night.

I will try to measure the resistors tomorrow.


If you get the opportunity, it would be much appreciated.

--
Duncan Munro
http://www.duncanamps.com/

Roy Lewallen December 2nd 04 12:35 AM

Duncan Munro wrote:

The kind of measurement frequencies we are talking about are in the order
of 700kHz. At that frequency, the inductance of the 'indicated' 4.5uH is
19.8 ohms, not a million miles from the 22 ohms of the resistor itself -
this is not what I would call a reasonable 'Q' value. Fair play to AADE,
it's designed to measure the inductance of inductors, not other components
;-)


If the reactance is much lower than the resistance, it's generally
inconsequential in a practical application. I think that's almost always
the case for carbon film resistors, and I suspect it's nearly always the
case for metal film resistors.

Probably, if the Q is so low as to make measurement difficult, it's
probably low enough that the X isn't important in a practical application.

Roy Lewallen, W7EL

budgie December 2nd 04 01:43 AM

On Wed, 01 Dec 2004 16:35:36 -0800, Roy Lewallen wrote:

Duncan Munro wrote:

The kind of measurement frequencies we are talking about are in the order
of 700kHz. At that frequency, the inductance of the 'indicated' 4.5uH is
19.8 ohms, not a million miles from the 22 ohms of the resistor itself -
this is not what I would call a reasonable 'Q' value. Fair play to AADE,
it's designed to measure the inductance of inductors, not other components
;-)


If the reactance is much lower than the resistance, it's generally
inconsequential in a practical application. I think that's almost always
the case for carbon film resistors, and I suspect it's nearly always the
case for metal film resistors.

Probably, if the Q is so low as to make measurement difficult, it's
probably low enough that the X isn't important in a practical application.


(adds) ..... at the test frequency

Roy Lewallen December 2nd 04 03:57 AM

budgie wrote:

On Wed, 01 Dec 2004 16:35:36 -0800, Roy Lewallen wrote:


Duncan Munro wrote:

The kind of measurement frequencies we are talking about are in the order
of 700kHz. At that frequency, the inductance of the 'indicated' 4.5uH is
19.8 ohms, not a million miles from the 22 ohms of the resistor itself -
this is not what I would call a reasonable 'Q' value. Fair play to AADE,
it's designed to measure the inductance of inductors, not other components
;-)


If the reactance is much lower than the resistance, it's generally
inconsequential in a practical application. I think that's almost always
the case for carbon film resistors, and I suspect it's nearly always the
case for metal film resistors.

Probably, if the Q is so low as to make measurement difficult, it's
probably low enough that the X isn't important in a practical application.



(adds) ..... at the test frequency


Sure. Any statement about a frequency-dependent property like X or Q
applies only at the frequency at which the component has that particular
X or Q.

As you raise the frequency, the X of course increases while the R stays
relatively constant. But other effects like shunt C and the physical
length of the part eventually start coming into play, making the
simplistic model of a series RL inadequate. My general experience has
been that I can ignore the inductance of leaded carbon film resistors up
to a frequency where the leads and component length become a problem,
and I need to go to chip components. I've never seen significant
reactance from the trim cuts on a thick film chip resistor -- the shunt
C across the narrow cuts pretty much makes them invisible.(*) I suspect
that carbon film resistors likewise have a narrow cut. But I don't have
much experience with metal film resistors. I assume the base material
has less resistivity, so is probably cut into thinner strips with more
"turns" and more spacing between "turns". So there might be a
combination of R and frequency where the reactance is objectionable,
below the frequency where you need to abandon leaded parts. I'm watching
this thread with interest for any good measurement results. I could try
making some measurements up to 1.3 GHz with my 8505A network analyzer,
but I wouldn't trust the results. I think the measurements probably
would have to be done on a system with good, computer-directed
calibration, a good set of calibration standards, a decent and
well-characterized test fixture, and an operator who's very familiar
with the many traps you can fall into when making subtle measurements
like these -- and I have none of the above.

(*) I've used thick film resistors at frequencies up to 20 GHz or so, in
very sensitive time-domain applications. In those applications, I
modeled nearly every component as a transmission line or a pi or tee
approximation to a line, with the R in one or two lumps. Those models
agreed quite well with actual results.

Roy Lewallen, W7EL

budgie December 2nd 04 08:52 AM

On Wed, 01 Dec 2004 19:57:48 -0800, Roy Lewallen wrote:

budgie wrote:

On Wed, 01 Dec 2004 16:35:36 -0800, Roy Lewallen wrote:


Duncan Munro wrote:

The kind of measurement frequencies we are talking about are in the order
of 700kHz. At that frequency, the inductance of the 'indicated' 4.5uH is
19.8 ohms, not a million miles from the 22 ohms of the resistor itself -
this is not what I would call a reasonable 'Q' value. Fair play to AADE,
it's designed to measure the inductance of inductors, not other components
;-)

If the reactance is much lower than the resistance, it's generally
inconsequential in a practical application. I think that's almost always
the case for carbon film resistors, and I suspect it's nearly always the
case for metal film resistors.

Probably, if the Q is so low as to make measurement difficult, it's
probably low enough that the X isn't important in a practical application.



(adds) ..... at the test frequency


Sure. Any statement about a frequency-dependent property like X or Q
applies only at the frequency at which the component has that particular
X or Q.


I only added that because the test frequency was cited as ~700kHz and a casual
reader may have taken the above to mean that the X was insignificant at the
frequency of intended operation.

Roy Lewallen December 2nd 04 10:24 AM

budgie wrote:

I only added that because the test frequency was cited as ~700kHz and a casual
reader may have taken the above to mean that the X was insignificant at the
frequency of intended operation.


Ah, thanks, I'd missed that. At 700 kHz, you'd never get enough
reactance from a metal film resistor to be bothersome, and I doubt that
you'd even be able to measure it.

Roy Lewallen, W7EL

Ian White, G3SEK December 2nd 04 12:01 PM

Duncan Munro wrote:
On Tue, 30 Nov 2004 21:04:28 +0000, Ian White, G3SEK wrote:

Guessing a frequency and then doing the parallel - series
transformation on 22 ohms in parallel with 4.5uH produces results in the
right ballpark: R is still around 22 ohms but the *series* inductance is
100-200nH.


There is an additional complication in that there is another inductor in
the box itself of 680uH, LX (or should I say RX) is in series with that.
It's late now, but I will try and work out what's going on tomorrow night.

I will try to measure the resistors tomorrow.


If you get the opportunity, it would be much appreciated.


Over a range from 50kHz to 50MHz, Duncan's two resistors measure about
22 ohms + 31nH, and 33 ohms + 23nH.

To avoid having to construct a special test jig, I measured each
resistor with about 30mm of bent wire leads, which would account for
about 20nH of those measured inductance values.

The very low inductance of the resistor body is completely consistent
with the physical construction. On closer inspection, the metal film is
an almost continuous tube, with a very narrow spiral gap of about 1.5
turns. The gap adjusts the resistance by slightly increasing the overall
electrical path length, but it adds very little inductance.

If you used very short leads instead of the longer lengths I had to use,
these resistors would have a low SWR up to at least 144MHz.

Thanks again to Duncan for supplying the resistors.


--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Roy Lewallen December 2nd 04 08:42 PM

Ian, if it's not too much trouble, I'd be very interested in how the
measured inductance compares to that of the resistor body/leads only.
I'd think that could be done by coating a similar-size resistor with
conductive paint or foil and measuring with the same method. The
difference between this measurement and the one you made would then show
how much inductance is due to the spiral element, and would represent
the minimum possible inductance for that resistor body type and lead length.

Roy Lewallen, W7EL

Ian White, G3SEK wrote:


Over a range from 50kHz to 50MHz, Duncan's two resistors measure about
22 ohms + 31nH, and 33 ohms + 23nH.

To avoid having to construct a special test jig, I measured each
resistor with about 30mm of bent wire leads, which would account for
about 20nH of those measured inductance values.

The very low inductance of the resistor body is completely consistent
with the physical construction. On closer inspection, the metal film is
an almost continuous tube, with a very narrow spiral gap of about 1.5
turns. The gap adjusts the resistance by slightly increasing the overall
electrical path length, but it adds very little inductance.

If you used very short leads instead of the longer lengths I had to use,
these resistors would have a low SWR up to at least 144MHz.

Thanks again to Duncan for supplying the resistors.



Duncan Munro December 2nd 04 08:45 PM

On Thu, 2 Dec 2004 12:01:03 +0000, Ian White, G3SEK wrote:

Thanks again to Duncan for supplying the resistors.


No need, it's thanks to you for taking the time to measure them and post
the results!

At least I now know my linear is not going to fail because the carbon comps
have been replaced with the metal oxide and metal film jobs. Thanks again
Ian.

--
Duncan Munro
http://www.duncanamps.com/

Ian White, G3SEK December 2nd 04 11:20 PM

Roy Lewallen wrote:
Ian, if it's not too much trouble, I'd be very interested in how the
measured inductance compares to that of the resistor body/leads only.
I'd think that could be done by coating a similar-size resistor with
conductive paint or foil and measuring with the same method. The
difference between this measurement and the one you made would then
show how much inductance is due to the spiral element, and would
represent the minimum possible inductance for that resistor body type
and lead length.

I could certainly do that, because Duncan has supplied pairs of
resistors: one in original condition, and the other with the coating
cleaned off, just ready for painting.

However, the difference in inductance is going to be very small, and I'd
need to build a test jig that can keep other stray inductances under
control.

Over the weekend, maybe...


--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Roy Lewallen December 3rd 04 02:38 AM

The idea was to measure the coated resistor under exactly the same
conditions as the regular one, so couldn't you just use exactly the same
setup as before?

Roy Lewallen, W7EL

Ian White, G3SEK wrote:
Roy Lewallen wrote:

Ian, if it's not too much trouble, I'd be very interested in how the
measured inductance compares to that of the resistor body/leads only.
I'd think that could be done by coating a similar-size resistor with
conductive paint or foil and measuring with the same method. The
difference between this measurement and the one you made would then
show how much inductance is due to the spiral element, and would
represent the minimum possible inductance for that resistor body type
and lead length.

I could certainly do that, because Duncan has supplied pairs of
resistors: one in original condition, and the other with the coating
cleaned off, just ready for painting.

However, the difference in inductance is going to be very small, and I'd
need to build a test jig that can keep other stray inductances under
control.

Over the weekend, maybe...



Ian White, G3SEK December 3rd 04 07:37 AM

Roy Lewallen wrote:
The idea was to measure the coated resistor under exactly the same
conditions as the regular one, so couldn't you just use exactly the
same setup as before?

Afraid not... In the present setup, the main contribution to the total
inductance comes from the long, floppy resistor wires, and I couldn't
guarantee not to disturb their configuration while applying conductive
paint to the resistor.

To get a reliable answer, I'd need to reduce the lead length and make
the whole thing mechanically more stable.


Ian White, G3SEK wrote:
Roy Lewallen wrote:

Ian, if it's not too much trouble, I'd be very interested in how the
measured inductance compares to that of the resistor body/leads only.
I'd think that could be done by coating a similar-size resistor with
conductive paint or foil and measuring with the same method. The
difference between this measurement and the one you made would then
show how much inductance is due to the spiral element, and would
represent the minimum possible inductance for that resistor body type


I could certainly do that, because Duncan has supplied pairs of
resistors: one in original condition, and the other with the coating
cleaned off, just ready for painting.
However, the difference in inductance is going to be very small, and
I'd need to build a test jig that can keep other stray inductances
under control.
Over the weekend, maybe...


--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Brian - KB9BVN December 5th 04 03:02 AM

I use them with no issues that I know of.

Perhaps someone else has the mathematical and physical explanation.

I measured a few with my LC meter in the L mode and was unable to measure
any L.


"James Bond" wrote in message
...
are metal film resistors wirewound or not? I've been trying to find this

one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.


someone please help!

dr. x


---
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Clarence December 5th 04 11:01 AM


"Brian - KB9BVN" wrote in message
nk.net...
I use them with no issues that I know of.

Perhaps someone else has the mathematical and physical explanation.

I measured a few with my LC meter in the L mode and was unable to measure
any L.

"James Bond" wrote in message
...
are metal film resistors wirewound or not? I've been trying to find this

one
out. Someone who I know says they're not so are suitable for RF but Maplin
catalog seems to say they are.

someone please help!

dr. x


Just a simple explanation. Not a comprehensive review. I do not know what
meter, nor the circuit.

Your depending on the circuit in your meter.
Some Inductance measurement circuits need the resistive component to be
canceled out (balanced by a bridge) to read the inductance. It doesn't mean it
has no inductance, only that he resistance values is much higher than the
reactance of the inductor. Therefore the meter sees the resistance only.

To make it even worse, not all MF resistors are inductive.




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