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#2
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#3
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PAMNO (N2EY) wrote in message ...
In article , (Brian Kelly) writes: There are prototype board shops that will make boards for you. You feed 'em the artwork and they make the boards in an almost totally-automated process. Prices are low enough that if you make a few copies it gets really attractive - particularly since the price includes things like coating and component locations. And you don't have to deal with the chemicals or board stock. They advertise all over the electronics trade publications and on the Web. "It just ain't the same as real hombrewing." . . Yeah, I know, but depending on yer timeframe, space, tools and tolerance for smells and such it may be cheaper/easier/quicker to farm it out. Time and tools I have, the space is a question though. I was raised in a machine shop, worked in refineries, chemical plants, textile mills and had a darkroom. Odors are no biggie. Agreed and trying to use SMT devices to homebrew compact complex equipment really drives a stake in it. There are those who can do SMT, of course. But the stuff requires yet another level of tooling and skills. Kills it for me. In the ancient times, you mounted the parts on a wooden base, then wired it up. Build a rig in an evening. ME built a rig on a wooden base? You jest. Never in this world . . ! Aluminum or steel or forget it. I've done it... Point is, it was quick, inexpensive, easy and forgiving of errors And when it's done it looks just like what it is, a POS. Then came metal chassis and panels. Do the metal layout, the metal work, mount the parts, wire it up. Build a rig in a bunch of evenings. SOP. Yup but a lot more work than a piece o' wood I'm willing. Given typical basement resources, I'll have my mechanical dial built and calibrated before the other guy has his PC boards done. Probably but it depends on whether yer talking Collins quality or rubber-band quality mechanicals. I figured that one out about 35 years ago: WW2 surplus had lots of good parts. Among the very best are the integral dial/reduction drives/capacitors found in ARC-5 rx and tx units, and the LM/BC-221 freqmeters. All you need are adapters for the shaft and a new dial. Swords into plowshares. I never bothered with Millen and National drives for serious stuff. Then you missed the boat. As you know I'm more than just a tad familiar with those old surplus drives. They were designed *seven decades* ago for use in high altitude high vibration combat environments. Usually on fixed freqs. None of which has anything to do with ham gear particularly today's ham gear. They're miserably slow tuning *kluges* by any realistic measure. I could build a complete DC rcvr in the space one of those clunkers sucks up and it would have a nice smooth tuning mechanism. Which is why you got the last of those I had. I am not going to be the Last Dinosaur, that's your yob. The Type 7 uses a cap from a hangar-queen BC-221. 100:1 nobacklash drive, thermally compensated, extremely rugged cast frame, etc. Better than almost anything in typical ham gear. Cost maybe $5 for the whole chassis, which has lots other good parts. To get more dial spread, I made a dial drum from a piece of 6" plexiglass tubing. Recycled, of course. Dial light/reflector assembly is inside the drum and shines through the plexiglass. You view the lighted dial through a window in the front panel. To calibrate, I wound a piece of paper on the drum and marked it with the aid of my working BC-221. Then the raw paper was redrawn via CADD, the result inkjet printed on a scrap of Mylar drawing stock, and the whole thing put on the dial drum. Works and I can read it in any light, with or without glasses. Steam locomotives and gas lamps still work too. I'm waiting for you to announce that you're driving back and forth to the job in a 1937 Model 72 Terraplane. Sure he did. He had a cb set, for one. Seems like he also had some green dot / yellow dot sorts of reddios in addition to the CB rig. 100% Rat Shack and Moxon plug & play. Whatta "homebrewer" . . . You see what some folks pulled with those licenseless HTs down in Orange County, FL? Nope. Yeah, I guess we had to have somebody "over there" reading the repeater meters and locked in mortal combat with all those kamikaze geishas in the joints in Tokyo. While I worked my way thru E school back here on the home front. On my own dime. Been there, done that - halfway, anyhow. One big reason I went to Penn was the nice Benjamin Franklin scholarship they gave me. Covered more than half of the cost per year. Also NDSL loans and a near-full-time job year 'round. I took a different path and not only paid the full tab as I went along via the job, I also had a nice wad in the bank and two years worth of engineering experience at the end of my trek. No summers off though. Junior year was a trip - 5 engineering courses and working 35-39 hours/week. That's ugly. No car, either. Thank you SEPTA.... PRR MU-54s: 14 minutes flat from Aldan to 30th St. I run a LISP rountine in Autocad to come up with the cross-sectional properties Nice! But I prefer Microstation... Lemmee know when you get yer home installation of Microstation to spit out the plane and torsional moments of inertia of a tower section. I can get that result in about 120 seconds..... Here we go, I'm gonna hold yer feet to the fire on this one Micollis. I'm gonna show up at your place with a .dxf of a random cross-section on a CD and you find **all** of it's cross-sectional properties within 120 seconds or you pop for my Newtown Square Ale House wet roast beef sammich. All I do is email the problem to you and wait for the results. Then Microstation does a format conversion.... You SLIME! I didn't say I could solve the problem, just that I could get the results! I'll buy the RB without a bet. .. . . you got that right . . ! 73 de Jim, N2EY w3rv |
#4
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#5
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PAMNO (N2EY) wrote in message ...
In article , (Brian Kelly) writes: (N2EY) wrote in message ... ME built a rig on a wooden base? You jest. Never in this world . . ! Aluminum or steel or forget it. I've done it... Point is, it was quick, inexpensive, easy and forgiving of errors And when it's done it looks just like what it is, a POS. Yep - Perfectly Ordered System. .. . . puleeeeze . . . ! As you know I'm more than just a tad familiar with those old surplus drives. They were designed *seven decades* ago for use in high altitude high vibration combat environments. Which makes them perfect for ham rigs. Where's the correlation? You operate the Southgate 7 at 25,000 feet while pulling Gs and getting shot at do ya? Usually on fixed freqs. None of which has anything to do with ham gear particularly today's ham gear. They're miserably slow tuning *kluges* by any realistic measure. I *like* slow tuning. How fast did you set the dial on the '847 for FD? 5 kHz per turn? Since you're the Chief RRAP Tuning Rates guru and you didn't have a problem with it one way or another during FD you should know right off what it was. So you tell me. Hmmm? (here comes my second beef sammich .. . ) Lookit all the "modern" HF rigs - they typically default to a tuning rate of 5-10 kHz/turn. I was doing that in my homebrew rigs 35 years ago. .. . . . and . . . ? The best Millen and National could do was a weenie 10:1. Miller came up with that goofy 6:1/36:1 planetary that cost the earth and felt like mush. I still have a couple very nice smooth reduction drives out that era which would great for tuning a little DC rcvr. I wouldn't use 'em for anything more than a small-bore app like that. The Heath harmonic gear drives were really slick too. A good BC-221, ARC-5 or LM cap will do the job better and for a lot less money and grief. Real gear drive, low torque, nice dial, etc. Was the S-line a "kluge"? Tuning rate was 20 kHz/turn, IIRC, Is that a complaint or a compliment? and took the ham bands in 200 kHz chunks. Covering 80/40/20/15 took 10 bandswitch positions and 10 xtals. Plus going across certain points on the same band (say, 3590 to 3610 or 7195 to 7205) took a bandswitch move and running the dial almost end to end. Real Hams have a cure for that. One xtal covers the usual 3.5-3.7 segment for CW contests and other xtal covers the 3.7-3.9 segment for the phone contests. For the 40 phone contests ya listen with the 75S-3B and transmit with a 32S-3 equipped with a 7.1-7.3 xtal. Then Drake came out with rigs which tuned 500 wide Khz segemnts per xtal which completely eliminated the problem. I'll take my surplus, thank you very much. Did I ever thank you for getting all my surplus junk outta my life? Oddly enough, ARC-5 prices keep going up but BC-221/LM prices are down. Freq meters ain't radios. OBTW - check out the prices on new rotary optical encoders of decent quality, if you're thinking about a synthesized design. Remember that you'll probably need one with a lot of slots/steps on the encoder disk. For example, if you want to have a tuning rate of 10 kHz turn and want the steps to be 100 Hz, you need a 100 slot/step-per-rev encoder. If you want faster tuning rate without sacrificing resolution, you need *more* slots/steps. I'd simply call yer buddies at Elecraft and pay the $69.13 for a K2 encoder then swipe the circuitry it uses out of their schematics and have 10 Hz resolution. If I was anal enough I'd pick up an FT-847 shaft encoder instead and get 100 times better resolution than ya gat out of the K2 display . . "Do not reinvent wheels". How many junker BC-221s can I buy for the price of one good encoder? At five bucks a pop you could get 13 of 'em. Imagine: 13 BC-221s all to yourself James! Orgastic! Could you stand it? You see what some folks pulled with those licenseless HTs down in Orange County, FL? Nope. Coupla kids stole school HTs (dunno if they were green dot or yellow dot or FRS/GMRS) and then said they were gonna blow up the school, shoot teachers, etc. Both were over Len's 14 years of age limit. Both are in really deep stuff. Sure, transmitting radios don't need licenses or training in proper use.... I'll pass on this one. Might stir up Sweetums again. Junior year was a trip - 5 engineering courses and working 35-39 hours/week. That's ugly. No car, either. Thank you SEPTA.... PRR MU-54s: 14 minutes flat from Aldan to 30th St. but...but...they're OLD technology! Rattlers. Not that I had any choice in the matter. I assume that by now you've caught up with the fact that the PRR went belly up at least partially as a result of it's antiquated capital investements. Like a gazillion MU-54s. Here we go, I'm gonna hold yer feet to the fire on this one Micollis. I'm gonna show up at your place with a .dxf of a random cross-section on a CD and you find **all** of it's cross-sectional properties within 120 seconds or you pop for my Newtown Square Ale House wet roast beef sammich. All I do is email the problem to you and wait for the results. Then Microstation does a format conversion.... You SLIME! Serious spankage, huh? I didn't say I could solve the problem, just that I could get the results! I'll buy the RB without a bet. . . . you got that right . . ! What's the beverage of choice with those sammiches? Manhattens up with rocks on the side of course. 73 de Jim, N2EY .....still missing the old Drexel Ale House in the Bond Shopping Center....... SOB! Major culinary disaster. Mike's on 420 in Springfield near the trolley station is still in the biz and they're pretty decent. w3rv |
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