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Stewart-Warner reactance dimmer
In article ,
Randy or Sherry Guttery wrote: Dave Burson wrote: S-W model R-1822 has a "reactance dimmer" (item 2) with a 6.3 v lamp that illuminates the band indicators. The bandswitch physically moves the nameplates over the lamp. The transformer primary appears to be open, and a 10K resistor across it does provide a little signal to the speaker. C21 & C14 are listed as 10 mfd, 25 v and 0.1 mfd, 150 v, and both are absent. I am suspicious that C21 of that value doesn't belong, since the schematic has misidentified a C22 elsewhere. Schematic is from Nostalgia Air. This radio had been severely hacked, but the beautiful cabinet has kept me picking away at it for a long time. I've found a little about reactance dimmers but nothing about use in a tube radio, mostly fluorescent dimmers. I'd really appreciate any explanation of the function here and especially thoughts about the caps that parallel the primary. What this appears to be is a saturable reactor who's input is the B+ current to the RF/IF stages - which means the less signal strength - the higher the B+ current - due to AGC bias action. This is the same idea that "drives" the Philco shadow meter. Low signal - high current - since the AGC is low - and biases the tube more "on". Signal strength comes up (as a station is tuned in) AGC goes negative, turning the RF & IF tubes "down" (less current). As the current through the primary rises and falls - so does the saturation - effecting the transformer's coupling. Now notice the two secondary windings- If the transformer's "coupling" is working well - the two windings "buck" - the lamp is dim. However - if the transformer's coupling isn't - the two windings "interaction" is reduced - and the lamp is brighter. Oh, the two caps - well the last thing you want is for the AC signal on the secondary to be "coupled" through to the B+ - so the two caps act as bypasses to keep the 60 cycle out of the B+. (shooting from the hip - again - (sigh) - OK guys - what'd I miss? This circuit is very confusing to me, I don't understand how it is supposed to work. There seem to be two opposing forces at work in the saturable transformer. The first is what you point out, that the two secondary windings are connected so they "buck", so that when the transformer is saturated by the DC in the primary, the coupling decreases and the light dims. But at the same time when the transformer is saturated the inductance also goes down, so even though the two secondary windings might be not coupled as tightly, their reactance is also lower which would tend to cause the light to become brighter. If this is all there is to it the question would be which one of the two effects is stronger than the other? But maybe the windings aren't arranged as on an ordinary transformer. What if we had E-core style laminations with the primary wound on the center leg and one of the two secondaries wound on each outer leg. The presence of the center leg would act as a magnetic short and greatly reduce the coupling between the two secondaries even when the transformer isn't saturated. When the transformer isn't saturated the light would be dim because of the high reactance of the two secondaries in series with the light. When the transformer becomes saturated at low signal levels the lights would become brighter because of the lowered reactance of the two secondary halves. Just another shot from the hip, it would be interesting to know what the actual disposition of the primary and secondary windings on the the transformer core is? Regards, John Byrns -- Surf my web pages at, http://fmamradios.com/ |
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Stewart-Warner reactance dimmer
John Byrns wrote:
Just another shot from the hip, it would be interesting to know what the actual disposition of the primary and secondary windings on the the transformer core is? Oh good heavens, John, how reckless - shooting from the hip... I'm proud of you! ;-) We had a circuit that was similar in a piece of RADAR gear - IIRC the transformer was pretty standard looking (but then it's been 30+ years). I think the key here is the the phasing of the two secondaries - with the core approaching saturation - the mutual coupling would decrease (as would the inductance itself) and since the phasing is opposed - both tend to incease the bulb's current... Am I missing something? -- randy guttery A Tender Tale - a page dedicated to those Ships and Crews so vital to the United States Silent Service: http://tendertale.com |
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II'm angry, I'll beat!!
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Stewart-Warner reactance dimmer
This circuit is very confusing to me, I don't understand how it is supposed to work. There seem to be two opposing forces at work in the saturable transformer. The first is what you point out, that the two secondary windings are connected so they "buck", so that when the transformer is saturated by the DC in the primary, the coupling decreases and the light dims. But at the same time when the transformer is saturated the inductance also goes down, so even though the two secondary windings might be not coupled as tightly, their reactance is also lower which would tend to cause the light to become brighter. If this is all there is to it the question would be which one of the two effects is stronger than the other? But maybe the windings aren't arranged as on an ordinary transformer. What if we had E-core style laminations with the primary wound on the center leg and one of the two secondaries wound on each outer leg. The presence of the center leg would act as a magnetic short and greatly reduce the coupling between the two secondaries even when the transformer isn't saturated. When the transformer isn't saturated the light would be dim because of the high reactance of the two secondaries in series with the light. When the transformer becomes saturated at low signal levels the lights would become brighter because of the lowered reactance of the two secondary halves. Just another shot from the hip, it would be interesting to know what the actual disposition of the primary and secondary windings on the the transformer core is? Regards, John Byrns -- Surf my web pages at, http://fmamradios.com/ This may not shed light, since the drawing quality is poor, but there is a connection detail for the dimmer. I still don't understand the need for 2 caps of such different values and voltage ratings. Dave Burson |
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Stewart-Warner reactance dimmer
Dave Burson wrote:
I still don't understand the need for 2 caps of such different values and voltage ratings. Has to do with the caps themselves. The large cap is for the 60 cycles (actually 50 to 133 cycles); while the smaller cap is for higher frequencies. I didn't see the power supply schematic - but dimes to donuts it's full wave- so the ripple frequency is double the AC line (110 to 120). That's likely to be phase-shifted a bit before reaching this circuit. The lamp runs on line frequency - and in combination with the ripple (riding on the B+) it'd be easy to generate some rather complex waveforms - with some pretty high harmonics. The large cap "eats" the lower frequncies - however - it's construction limits it's usefulness at higher frequencies - so there is the smaller one to deal with those. Look at most any power supply - you'll find smaller value caps by-passing the main filters. The voltage is insignificant (within reason). I'm sure the 25V was overkill (likely the highest voltage across the primary was 10V); but 25V was "common" back then (often found as the output tube cathode bypass cap). Since a .1 is seldom seen in lower than 150V - that value was probably stocked on the shelf as well. Even today - most .1 - even in solid state stuff - are seldom less than 50V. Just a matter of what was already on hand (big quantities of a common value are cheaper than a few "special" values even if those special values could be smaller). best regards... -- randy guttery A Tender Tale - a page dedicated to those Ships and Crews so vital to the United States Silent Service: http://tendertale.com |
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Stewart-Warner reactance dimmer
"John Byrns" wrote in message ... Interesting stuff... snipped for brevity. I'm a neophyte to this circuit, but let me posit a thought. Perhaps the fact the secondarys being wired in bucking fashion has not as much to do with the function of the circuit itself as to assist in the prevention of the AC filament voltage from being introduced into the plate supply for the 1st. detector and 1st. IF (otherwise it seems to me it would make a rather effective modulation transformer). Also, it seems to me that I've seen other radios (if not the specific circuitry therein) that had tuning lamps that dimmed when tuned on station. I can think of a couple reasons for this. First and foremost, more light is needed when tuning across the dial than when on station. Also, this would tend to cause the dial lamp to last a considerably longer time than normal, since when on station it would be running at a fraction of it's normal voltage. On the other hand, when DC saturates the secondary, wouldn't that tend to make the primary look like a direct short? |
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Stewart-Warner reactance dimmer
Brenda Ann wrote:
Perhaps the fact the secondarys being wired in bucking fashion has not as much to do with the function of the circuit itself as to assist in the prevention of the AC filament voltage from being introduced into the plate supply for the 1st. detector and 1st. No, the phasing of the two winding to be bucking IS the purpose of the circuit, and how it works. IF (otherwise it seems to me it would make a rather effective modulation transformer). Still would - that's what those capacitors across the primary are for. On the other hand, when DC saturates the secondary, wouldn't that tend to make the primary look like a direct short? There is no dc in the secondary - only the primary (the primary is to the right in this circuit). Remember TRANSFORMERS by nature are designed to operate on AC; DC only "messes them up". In this case - this circuit is intentionally designed to take advantage of that. Let's walk through it one more time - but this time secondaries first - then primary. First - let's think about the two (secondary) windings as a primary and secondary - after all - what windings are "called" has to due with their use, nothing more. If you hooked AC directly to one winding and a bulb directly to the other - the AC would couple from one winding to the other and light the bulb (leaving aside current density, etc. for the moment). If the two windings are 1:1 ratio - 6.3V applied to one would show up as 6.3V on the other. You could wire the bulb either way (i.e. "turn it around") and the current would flow through either the same phase as the primary (ignoring simple inductance) - or 180 degrees "out of phase". Point being - the two windings are the same - both oriented on the same core - and form a 1:1 ratio between them. As long as the core works as a transformer - the voltage couple between them will be (ignoring losses) 1:1 - the only "variable" would be the phasing - as determined by how the windings are hooked up. OK - now lets wire the two windings as shown in the schematic: Both windings on the same core; both having "equal effect" (1:1). Now when current (attempts) to pass through one winding - it "couples" to the other winding - which then generates an equal (but because of phasing) but opposite voltage - which tends to cancel (buck) the voltage applied to the first winding. Think of it as two batteries. If two batteries are wired "nose to nose" with a bulb in series with them - what happens to the bulb? Nothing. The two voltage "buck" each other - and (provided the batteries have an equal charge) equilibrium is reached - no current flows. Same thing with our two windings - WHEN the transformer's ability to couple is un-imparied. This "wild card" then - is what makes the circuit useful. This particular "transformer" is a special kind which unlike the "usual" transformer (which has modifications to help it "ignore" DC in the windings) - but rather is designed to indeed easily saturate the core when (sufficient) DC passes through one of it's windings. As the core of a transformer approaches saturation - it's ability to couple AC between the windings starts to fail; to the point that a fully saturated core couples virtually nothing. So - in this circuit - when the AGC has the RF / IF stages biased way down (on station) the B+ current draw is low - which passing through the primary (or control winding if you prefer) has little effect on the transformer's ability to couple AC between the other windings - in this case causing one winding to "buck" the other - and the bulb is dim. When the AGC falls - biasing up the gain (current) of the RF & IF stages - the current in the primary (or control) winding increases - pushing the core towards saturation - and the two windings in series with the bulb loose their coupling, reducing the induced bucking emf - and the bulb brightens. As you noted - when there is significant coupling between the two bulb windings - that will also couple to the primary (or control) winding. That's where the two capacitors come into play - they bypass any ripple impressed on that winding back down to the B+ rail - which of course has it's own filtering to ground. best regards... -- randy guttery A Tender Tale - a page dedicated to those Ships and Crews so vital to the United States Silent Service: http://tendertale.com |
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Stewart-Warner reactance dimmer
Randy or Sherry Guttery wrote:
Brenda Ann wrote: Perhaps the fact the secondarys being wired in bucking fashion has not as much to do with the function of the circuit itself as to assist in the prevention of the AC filament voltage from being introduced into the plate supply for the 1st. detector and 1st. No, the phasing of the two winding to be bucking IS the purpose of the circuit, and how it works. IF (otherwise it seems to me it would make a rather effective modulation transformer). Still would - that's what those capacitors across the primary are for. On the other hand, when DC saturates the secondary, wouldn't that tend to make the primary look like a direct short? There is no dc in the secondary - only the primary (the primary is to the right in this circuit). Remember TRANSFORMERS by nature are designed to operate on AC; DC only "messes them up". In this case - this circuit is intentionally designed to take advantage of that. Let's walk through it one more time - but this time secondaries first - then primary. First - let's think about the two (secondary) windings as a primary and secondary - after all - what windings are "called" has to due with their use, nothing more. If you hooked AC directly to one winding and a bulb directly to the other - the AC would couple from one winding to the other and light the bulb (leaving aside current density, etc. for the moment). If the two windings are 1:1 ratio - 6.3V applied to one would show up as 6.3V on the other. You could wire the bulb either way (i.e. "turn it around") and the current would flow through either the same phase as the primary (ignoring simple inductance) - or 180 degrees "out of phase". Point being - the two windings are the same - both oriented on the same core - and form a 1:1 ratio between them. As long as the core works as a transformer - the voltage couple between them will be (ignoring losses) 1:1 - the only "variable" would be the phasing - as determined by how the windings are hooked up. OK - now lets wire the two windings as shown in the schematic: Both windings on the same core; both having "equal effect" (1:1). Now when current (attempts) to pass through one winding - it "couples" to the other winding - which then generates an equal (but because of phasing) but opposite voltage - which tends to cancel (buck) the voltage applied to the first winding. Think of it as two batteries. If two batteries are wired "nose to nose" with a bulb in series with them - what happens to the bulb? Nothing. The two voltage "buck" each other - and (provided the batteries have an equal charge) equilibrium is reached - no current flows. Same thing with our two windings - WHEN the transformer's ability to couple is un-imparied. This "wild card" then - is what makes the circuit useful. This particular "transformer" is a special kind which unlike the "usual" transformer (which has modifications to help it "ignore" DC in the windings) - but rather is designed to indeed easily saturate the core when (sufficient) DC passes through one of it's windings. As the core of a transformer approaches saturation - it's ability to couple AC between the windings starts to fail; to the point that a fully saturated core couples virtually nothing. So - in this circuit - when the AGC has the RF / IF stages biased way down (on station) the B+ current draw is low - which passing through the primary (or control winding if you prefer) has little effect on the transformer's ability to couple AC between the other windings - in this case causing one winding to "buck" the other - and the bulb is dim. When the AGC falls - biasing up the gain (current) of the RF & IF stages - the current in the primary (or control) winding increases - pushing the core towards saturation - and the two windings in series with the bulb loose their coupling, reducing the induced bucking emf - and the bulb brightens. As you noted - when there is significant coupling between the two bulb windings - that will also couple to the primary (or control) winding. That's where the two capacitors come into play - they bypass any ripple impressed on that winding back down to the B+ rail - which of course has it's own filtering to ground. best regards... So, what is the design method for a transformer that saturates easily? Ken |
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Stewart-Warner reactance dimmer
Ken wrote:
So, what is the design method for a transformer that saturates easily? Without getting into a bunch of formulae, etc. (which I'd probably screw up anyway)... a couple of factors - 1) absolute minimum core to couple the windings - i.e. magnetically "starved". 2) no gaps in the core - let the DC current's field circulate well - such that it "interferes" with the AC field. The core can only hold so much flux - if DC is "pushing" the field one way -- the AC (when it opposes) is only going to "reduce" it - not reverse it - (or not fully reverse it) so that the coupling becomes very inefficient. If you look at most output transformers designed for single-ended use - they have a gap in the core somewhere. Obviously - such a gap would not be appropriate for a saturable reactor. And that sets me pondering again whether the primary "effect" is bucking or just reactance... Let's say for the moment that bucking is not the primary mode - and reactance is. Then why the reversed phasing (if bucking isn't a factor)? Well - as I just noted - in a true saturable reactor - the DC flux "overwhelms" the AC flux. Since the AC and DC are additive half the time - and subtractive half the time - the control isn't going to be symmetrical. This is overcome in "the real world" by twin reactors - with the DC "reversed" through one (compared to the other). This way the "offset" in one reactor is "countered" by the other --- and then they "switch roles" when the AC reverses polarity. If you look at the circuit here - (and again - for discussion sake totally ignore bucking) - the AC is "reversed" all the time at one end - or the other of the primary -- as the two coils are phase reversed. Back to saturable reactor theory - when the DC control winding drives the core into saturation - the reactance in the AC winding drops dramatically. That being the case with this circuit - then the two windings would 1) loose coupling so bucking is no longer a factor - and 2) have virtually no reactance in series with the bulb. Then by 1/2 the AC "reactance winding" reversed - both halves would contribute their part to the overall source impedance - providing better symmetry. Now I'm not so sure that pure reactance doesn't play a larger role than originally thought... That perhaps control is indeed more reactance - and "bucking" is just a happy "bonus" to the equation... without taking some measurements (esp. being able to Un-reverse phase the two windings) - it's hard to guess... best regards... -- randy guttery A Tender Tale - a page dedicated to those Ships and Crews so vital to the United States Silent Service: http://tendertale.com |
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