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RFI:Mitgation
Since most of the RFI most of us experience is self inflicted, it
might help to understand how the RF noise we generate in our homes reaches our receivers. The FCC EMI/EMC/RFI regulations are based on the fairly accurate idea that for frequencies above 30MHz mainly are a problem because of direct radiation becasue at higher frequencies require smaller conductors to be effective radiative antennas. And for frequencies below 30MHz conduction of the RF noise on to the AC mains, or other conductor, and once the noise is one the AC mains it is either radiated and reaches our antennas, or, somewhat less likely, is conducted via the AC mains directly to the receiver where is enters the receiver via the power cable. Balanced transmission lines radiate very little, but the typical home AC mains wiring is far from a balanced RF transmission. The presence of the ground wire does some very odd things to the balance, and every light circuit. outlet, and device connected to the AC mains, upsets the "balance". the net result is the typical house AC mains wiring is very often a very effective antenna. I have found some references that attempt to detail 3 conductor balanced lines, but they disagree and based on my personal experience, don't have any relationship to reality. Most self generated noise happens when an electric circuit ether closes or opens, (makes or breaks). And from personal experience, the opening of an electric circuit produces much more noise then closure. As you may have noticed, every time you toggle a light switch, your radio will likely produce a "pop" . Since very few people flip a light switch constantly, switches are seldom worth the effort to mitigate. However any device that uses DC has at least one diode, that acts like a switch. A diode only allows current to flow in on direction and turns on for one half of the AC power cycle. Many devices use 2 diodes and a transformer so both halves of the AC sine wave can be converted to DC, and a lot of equipment uses four diodes to convert both halves of the AC to DC. Modern Silicon diodes turn on and turn off at very high speeds. This high switching speed can produce a spike at every turn off. this spike is very narrow and acts a lot like a miniature arc and creates a very strong and broadband RF noise that covers from ~10KHz to at least 200MHz. Mitigating diode commutation or switching noise is best accomplished by the use of a "snubber" cirucit that absorbs the electrical transient. People have obtained PHDs on optimal snubber design. If you are lucky you can get by with a single low value capacitor placed directly across each rectifier diode. Values in the 0.1 to 0.001uF are suitable and I have found that 0.01uF is often a good compromise. A better circuit adds a resistor in series with the capacitor and when my wife modified a couple of new AC-ONE heavy duty commercial power supplies we ended up with a 100 Ohm resistor in series with a 0.01uF cap. Do not use wire wound resistors, they will act like inductors and reduce the effectiveness of the circuit. In applications where transformers are used, a 1.0uF and a 0.01uF in parallel across the transformer secondary can help reduce the switching noise. In general it is better to tackle the noise at the individual component then to apply filtering at the AC mains connection. For devices with thermostatic switches, it is important to understand that with age the contacts may wear and fail to open or close smoothly. This leads to an arc when the switch cycles and may produce a noise burst that can last as long as 5 seconds. A snubber is the answer here. Since most thermostats are connected directly to the AC mains care must be taken to insure you don't endanger yourself while adding the snubber, or that you don't create a hazard for others after the mods are made. Because of the high voltage in most thermostats, X Class capacitors must be used. X Class capacitors are designed for direct connection across the AC mains and designed to fail in a safe manor. I have found that a 0.01uF is a good value to start with. You may have to try several different values to find the correct value for your situation. Some devices, like water bed heaters and aquarium heaters may be sealed an require replacement or a cheat to succeed. Will's water bed heater thermostat had become extremely noisy. Since he didn't want to drain and refill the mattress, I cheated and used a zero crossing triac switch with a 9V low noise DC power supply and a resistor to limit the current to ~5mA with plenty of 0.01 caps to filter the minor RFI left to eliminate the noise. I have a similar circuit on our water heater. I was going through thermostats at about 1 per 6 months and got tired of changing them out. When I create the web page I will include typical diagrams. HVAC often use 24AC control voltages and standard lower voltage capacitors may be used. For devices like vacuum cleaners, mixers, it may be useful to open the device and install a 0.01 X class capacitor across the brushes. Sadly even with a snubber and a high quality AC mains RFI filter, such devices are very difficult to effectively reduce the RFI to an acceptable level. For many modern devices one of the most useful steps will be to add an external, in line, AC RFI filter. I am partial to the Curtis two stage RFI filter that is available on the surplus market for $0.35. These units are good for 3A. RFI filters are widely available on the surplus market and heavy duty RFI filters are very reasonable when purchases on the surplus. W1HIS has written a very detailed and useful article, "Common Mode Chokes", that details many steps that can be taken to reduce self generated noise. www.yccc.org/Articles/W1HIS/CommonModeChokesW1HIS2006Apr06.pdf Chuck Counselman, in a private email, mentioned the use of 0.01uF X class capacitors installed in cheap rubber AC male power connectors and installing them through out his home and the significant noise reduction that he experienced. I was given a bunch of GE MOV over voltage clamps that I opened and removed the MOV and added the X class 0.01uF and reassembled. This allowed me to install a filter at every AC outlet in our home and didn't block on outlet. MOVs can produce serious RFI during the early failure mode. This may take a few seconds to a few weeks. I have 5 "plug in" MOVs that produce serious RFI. The current through these MOVs starts out at a few uA and gradually creeps up to 50mA after an hour. I am afraid to run a prolonged test because quite frankly I don't need a house fire. But these suckers all sound different, and all produce broadband RFI that is at least S5 when tested in a friend's home. A rant against MOVs. This correctly doesn't belong in a RFI thread, but MOVs are very dangerous. Unless they are equipped with thermal cutouts, or placed in a fire proof container, they are incendiary devices that can set your house on fire. I know of three house fires that were started by damaged MOVs. Sadly when MOVs fail they often undergo thermal runaway and I am sadly amazed at their omni presence. John Bryant found a way to use common mode chokes to reduce unwanted RF ingress into his antenna system. http://www3.telus.net/7dxr/ircatech/snake.pdf#search='bryant%20lead %20in%20antenna His toroid design is useful for laptop SM power supplies as well as in taming unwanted and perhaps unexpected RF ingress. Next: NEC Safety Grounds and "RF" grounds. Terry |
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