I usually learn something useful from your postings and enjoy reading
about the repairs and mods you've made and the progress on the MW
receiver. I've got some questions you might be able to help me with
regarding the DX-394 and intermod. I'm wondering what one might do to
improve its strong signal intermod performance.

It uses HSU277 diodes to switch among 3 SW preselector bands and 1SS272
diodes for the LW/MW bands. I have nearly doubled the reverse bias and
forward current by switching from the 7V supply to the 13.8V supply with
little obvious benefit. At best, I can shove 10-12 mA through them. Is
there any point in changing the diodes? If so, what would you suggest? I
think SMD's are preferable so as not to degrade stray coupling.

Did you do the I.F mods that are on www.mods.dk ? I remember that this
receiver didn't have the I.F. filters terminated properly and the result was
signal feedaround, which manifested itself as being able to hear adjacent
signals superimposed on the desired signal. An example of this would be
listening to KAAY on 1090 and hearing that Cleveland station from 1100kHz
coming in as a background signal. Not splatter, mind you, but sounding as if
it is on 1090 itself.
Now, as far as filter switching diodes, my favorite (doesn't mean that this
is the best) is the 1N5767 PIN diode, biased at around 75mA. I have had good
results using leaded devices.

The RF preamp is a 3SK195 and the 1st mixer uses a pair of these balanced
for RF and driven in parallel by the LO. Is there any point in paralleling
a second 3SK195 (piggyback style) on the preamp? on the mixer? Or changing
out the transistor type? How would one determine/set the correct operating
point?

The radio doesn't seem bad in this respect. I haven't had one for several
years, so I wouldn't be able to give an intelligent answer without the
schematic. You could look at the Icom R75 schematic and see how they
implement their RF amp. I believe that they do use the configuration that
you suggest.

The 1st IF (45 MHz) filter is a 2-pole crystal filter with 15kHz bw
at -3dB, 100kHz at -24 dB. I acquired a 30kHz/-3dB, 120kHz/-40dB matched
pair that I was thinking of substituting in order to widen bandwidth for
DRM. Note that the centre of the 2nd IF tunes across a 5kHz segment of the
1st IF passband so that a 10kHz or wider bw at the 2nd IF rolls off on one
side or the other because of the shoulders of the 15kHz 1st IF. Is this a
bad idea for intermod? The stopband attenuation is going to be poorer out
to maybe 50-60 kHz bw but should be better beyond that, apart from stray
coupling due to squeezing in a pair of filters where one would ordinarily
be.

What are your thoughts?

73, Tom

Tom, you should be able to use a wider bandwidth crystal filter. The natural
impedance of the filter would probably be different than the current filter.
If the impedance matching is not correct, you will have a couple of
problems.
First of all, the insertion loss and passband ripple can increase. If group
delay is important for DRM, this could be a problem. I don't know if bit
error rate is a consideration in this case.
Secondly, I would take a look at the 910kHz rejection of the filter that you
are considering. If it is not high enough, you will be able to hear that (2
X 2nd I.F) response.