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Homebrew Coil Form Factor
I wonder how much difference it would make if I were to
build a loading coil on a piece of 3''x3" wood? It would be very easy and I could suspend the winding above the wood form with plastic dowel glued on each corner of the wood. I could also make a similar coil using PVC pipe. Even in that case the winding would have a somewhat rectangular form factor. It wouldn't be air core considering that it would be over wood (dry and waterproofed) or PVC pipe. I do require the structure be relatively strong or I would wind the coil, put epoxy glue strips along it to make it like AirDux and the like. Any comments or suggestions?? Irv VE6BP |
#2
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Homebrew Coil Form Factor
On Friday, October 4, 2013 10:48:30 PM UTC-5, Irv Finkleman wrote:
Any comments or suggestions?? http://www.g3ynh.info/zdocs/comps/part_6.html |
#3
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Homebrew Coil Form Factor
On Fri, 4 Oct 2013 21:48:30 -0600, "Irv Finkleman"
wrote: I wonder how much difference it would make if I were to build a loading coil on a piece of 3''x3" wood? Difference from what? What are you comparing the wood coil with? It would be very easy and I could suspend the winding above the wood form with plastic dowel glued on each corner of the wood. I could also make a similar coil using PVC pipe. Even in that case the winding would have a somewhat rectangular form factor. Yep. Both PCV and wood are lossy. Put a piece in your microwave oven and watch them both get warm. Actually, if the wood has a high moisture content, it will get quite hot. If exposed, both materials also have problems with UV resistance. If you must use plastic tubing, you can possibly find something in polysulfone, polystyrene, polypropylene, or polycarbonate (in order of preference). If you can't find these, white ABS schedule 40 sorta works at low power levels. High power or low power? If low power, you could probably wind the loading coal on kiln dried and sealed wood or PVC and it will work. On the other foot, high power will heat anything that's lossy, including the coil form. High Q or low Q? If you need a really high Q loading coil, the material losses might be a problem. Hints: http://www.w8ji.com/loading_inductors.htm http://www.seed-solutions.com/gregordy/Amateur%20Radio/Experimentation/HiQCoil.htm Notice the preferred loading coil construction. This might give you some ideas (good and bad): https://www.google.com/search?tbm=isch&q=antenna+loading+coil It wouldn't be air core considering that it would be over wood (dry and waterproofed) or PVC pipe. I do require the structure be relatively strong or I would wind the coil, put epoxy glue strips along it to make it like AirDux and the like. Strong, relative to what? Are you supporting a tower on the coil, or a length of wire? Some clues as to the weight load, and other stresses (torque, shear, vibration, etc) would be helpful. Any comments or suggestions?? Nope. You haven't stated what you're trying to accomplish or what you have to work with. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#4
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Homebrew Coil Form Factor
Hi Jeff, and thanks for your reply.
To begin with I run QRP (5W on a Yaesu ft-817ND). I have limited workshop space (my desk in a senior's villa), but lots of my old tools. I ran into problems in the last senior's residence I lived in and have just now moved into a new one. All my previous preparations to set up an antenna have been foiled -- one old busybody saw us stringing a line out of my window to a nearby tree. Before anything could be done she had a whole bunch crying to the General Manager that we were (a) killing trees (b) setting up satellite antennas on the roof (c) going to interfere with radios, TVs, heating pads and such. So much attention was drawn to a simple twenty foot piece of small nearly invisible wire that I decided it would be easier to move than fight a battle that I had little chance of winning. The unit I am in now has a balcony, and I have moved in with the understanding that I will not have any wires hanging off the balcony to nearby trees etc., and that anything I do set up will remain within the confines of the small balcony (roughly 6ft x 10ft. They do not mind if I have a collapsible whip or somnething similar which could be taken in (or out ofsight) when I'm not operating -- they don't want it left sticking out. I'm considering a homebrew loaded whip, as it would be quick and simple. Later on I hope to build a magnetic loop. I only run QRP on a Yaesu FT-817ND. I also have at my disposal an artificial ground tuner, an MFJ-949E Antenna Tuner, an MFJ-259B Analyzer, a MFJ-1625 Window/Balcony Mount Antenna system, and a MFJ-931 Artificial Ground. The Windowsill/Balcony tuner also has an Artificial Ground Tuner in it too. The loading coil with the MFJ-1625 is pretty flimsy and I might just consider rewinding the coil with heavier copper (the orginal coil had a broken turn). All of the aforementioned equipment I picked up used or broken and fixed up (a little extra solder in the right places never hurt MFJ stuff), the 931 had a blown meter, the FT-817ND had a burned foil on the board due to faulty hookup or something, and the 949 needed a switch replaced. The 259B I bought new in the box! I was comparing a wood coil with an air wound coil. I should have said ABS rather than PVC, and I am well aware of dielectric losses although I don't worry about them too much as even 5W minus the losses will keep me on the air. I'm not overly concerned about Q as long as I can get a signal out! My main concern was with winding a loading coil on a square form, and I was just wondering how much effect that would have. Coincidentally, today was our local Ham Flea Market, but I am somewhat handicapped and was not up to going -- normally I would crawl across broken glass to attend. I might have found something there. I've undergone three major surgeries since late 2009 and had to sell my house. I gave all my ham stuff to the local radio club thinking then that I'd never be able to ham again -- now I'm starting again! I've had my ticket for 55 years and it's not easy to stop!!! After this discussion I think I'll go ABS, and with the aid of some epoxy may even slip it off the pipe and go air core supporting the coil off to the side of the whip mounting. Remember the old 'Gotham Vertical' antennas (1956 Handbook ads)? All of this is planning ahead -- I'll try the MFJ-1625 setup first, just to get going. In any event, what do you think of the homebrew equivalent of AirDux, but square instead of round? Irv VE6BP "Jeff Liebermann" wrote in message ... On Fri, 4 Oct 2013 21:48:30 -0600, "Irv Finkleman" wrote: I wonder how much difference it would make if I were to build a loading coil on a piece of 3''x3" wood? Difference from what? What are you comparing the wood coil with? It would be very easy and I could suspend the winding above the wood form with plastic dowel glued on each corner of the wood. I could also make a similar coil using PVC pipe. Even in that case the winding would have a somewhat rectangular form factor. Yep. Both PCV and wood are lossy. Put a piece in your microwave oven and watch them both get warm. Actually, if the wood has a high moisture content, it will get quite hot. If exposed, both materials also have problems with UV resistance. If you must use plastic tubing, you can possibly find something in polysulfone, polystyrene, polypropylene, or polycarbonate (in order of preference). If you can't find these, white ABS schedule 40 sorta works at low power levels. High power or low power? If low power, you could probably wind the loading coal on kiln dried and sealed wood or PVC and it will work. On the other foot, high power will heat anything that's lossy, including the coil form. High Q or low Q? If you need a really high Q loading coil, the material losses might be a problem. Hints: http://www.w8ji.com/loading_inductors.htm http://www.seed-solutions.com/gregordy/Amateur%20Radio/Experimentation/HiQCoil.htm Notice the preferred loading coil construction. This might give you some ideas (good and bad): https://www.google.com/search?tbm=isch&q=antenna+loading+coil It wouldn't be air core considering that it would be over wood (dry and waterproofed) or PVC pipe. I do require the structure be relatively strong or I would wind the coil, put epoxy glue strips along it to make it like AirDux and the like. Strong, relative to what? Are you supporting a tower on the coil, or a length of wire? Some clues as to the weight load, and other stresses (torque, shear, vibration, etc) would be helpful. Any comments or suggestions?? Nope. You haven't stated what you're trying to accomplish or what you have to work with. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#5
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Homebrew Coil Form Factor
While it migh be out of your price range, look into the screwdrver
antennas. Usually for mobile,but I don't see why you could not get it to work for you . You do not need a tuner with it as it does its own tuning by a motor. I have worked lots of mobiles that had them and they seem to put out a good signal. "Irv Finkleman" wrote in message ... Hi Jeff, and thanks for your reply. To begin with I run QRP (5W on a Yaesu ft-817ND). I have limited workshop space (my desk in a senior's villa), but lots of my old tools. I ran into problems in the last senior's residence I lived in and have just now moved into a new one. All my previous preparations to set up an antenna have been foiled -- one old busybody saw us stringing a line out of my window to a nearby tree. Before anything could be done she had a whole bunch crying to the General Manager that we were (a) killing trees (b) setting up satellite antennas on the roof (c) going to interfere with radios, TVs, heating pads and such. So much attention was drawn to a simple twenty foot piece of small nearly invisible wire that I decided it would be easier to move than fight a battle that I had little chance of winning. The unit I am in now has a balcony, and I have moved in with the understanding that I will not have any wires hanging off the balcony to nearby trees etc., and that anything I do set up will remain within the confines of the small balcony (roughly 6ft x 10ft. They do not mind if I have a collapsible whip or somnething similar which could be taken in (or out ofsight) when I'm not operating -- they don't want it left sticking out. |
#6
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Homebrew Coil Form Factor
Thanks Ealph,
I'd consider a screwdriver but it's not in my blood to buy something unless (1) I really need it fast, or (2) I can get a used or broken one cheap and fix it up. Most of the gear I have I got under those conditions and they have served me well. I nust admit that I have looked at them and they are getting pretty good reviews. If my lottery comes through I'll reconsider! :-) "Ralph Mowery" wrote in message ... While it migh be out of your price range, look into the screwdrver antennas. Usually for mobile,but I don't see why you could not get it to work for you . You do not need a tuner with it as it does its own tuning by a motor. I have worked lots of mobiles that had them and they seem to put out a good signal. "Irv Finkleman" wrote in message ... Hi Jeff, and thanks for your reply. To begin with I run QRP (5W on a Yaesu ft-817ND). I have limited workshop space (my desk in a senior's villa), but lots of my old tools. I ran into problems in the last senior's residence I lived in and have just now moved into a new one. All my previous preparations to set up an antenna have been foiled -- one old busybody saw us stringing a line out of my window to a nearby tree. Before anything could be done she had a whole bunch crying to the General Manager that we were (a) killing trees (b) setting up satellite antennas on the roof (c) going to interfere with radios, TVs, heating pads and such. So much attention was drawn to a simple twenty foot piece of small nearly invisible wire that I decided it would be easier to move than fight a battle that I had little chance of winning. The unit I am in now has a balcony, and I have moved in with the understanding that I will not have any wires hanging off the balcony to nearby trees etc., and that anything I do set up will remain within the confines of the small balcony (roughly 6ft x 10ft. They do not mind if I have a collapsible whip or somnething similar which could be taken in (or out ofsight) when I'm not operating -- they don't want it left sticking out. |
#7
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Homebrew Coil Form Factor
"Irv Finkleman" wrote in message ... Hi Jeff, and thanks for your reply. To begin with I run QRP (5W on a Yaesu ft-817ND). I have limited workshop space (my desk in a senior's villa), but lots of my old tools. I was comparing a wood coil with an air wound coil. I should have said ABS rather than PVC, and I am well aware of dielectric losses although I don't worry about them too much as even 5W minus the losses will keep me on the air. I'm not overly concerned about Q as long as I can get a signal out! My main concern was with winding a loading coil on a square form, and I was just wondering how much effect that would have. After this discussion I think I'll go ABS, and with the aid of some epoxy may even slip it off the pipe and go air core supporting the coil off to the side of the whip mounting. Remember the old 'Gotham Vertical' antennas (1956 Handbook ads)? Lots of sutff cut out.. I ran a quick and dirty check for you. I took about 8 turns of about #22 wire and a 100 pf capacitor. Wound the wire around a piece of 1/2 inch PVC pipe that is about 7/8 inch outside diameter. I made a parallel circuit of the two. Put it on a HP 8924c set as a spectrum generator and tracking generator. It resonated about 13.08 mhz and had a relative loss of -46.46 db. Took it off the form and resonated about 13.14 with a loss of -47.0 db back on the pvc and it went back to the first number. I did not have a piece of wood that would exectally fit it,but one that was close. Resonated at 13.05 mhz and loss of -46.94. All in all, I doubt there would be enough loss or change to make any differance. The small loss and frequency change could just be the spreading of the coil slightly and the loss could be how close the leads are to each other. For running the 5 watts like you are, I don't see any problems with changing the forms on the low bands. I doubt that even at 100 watts it would have any noticable effect. |
#8
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Homebrew Coil Form Factor
On 10/5/2013 4:14 PM, Ralph Mowery wrote:
"Irv Finkleman" wrote in message ... Hi Jeff, and thanks for your reply. To begin with I run QRP (5W on a Yaesu ft-817ND). I have limited workshop space (my desk in a senior's villa), but lots of my old tools. I was comparing a wood coil with an air wound coil. I should have said ABS rather than PVC, and I am well aware of dielectric losses although I don't worry about them too much as even 5W minus the losses will keep me on the air. I'm not overly concerned about Q as long as I can get a signal out! My main concern was with winding a loading coil on a square form, and I was just wondering how much effect that would have. After this discussion I think I'll go ABS, and with the aid of some epoxy may even slip it off the pipe and go air core supporting the coil off to the side of the whip mounting. Remember the old 'Gotham Vertical' antennas (1956 Handbook ads)? Lots of sutff cut out.. I ran a quick and dirty check for you. I took about 8 turns of about #22 wire and a 100 pf capacitor. Wound the wire around a piece of 1/2 inch PVC pipe that is about 7/8 inch outside diameter. I made a parallel circuit of the two. Put it on a HP 8924c set as a spectrum generator and tracking generator. It resonated about 13.08 mhz and had a relative loss of -46.46 db. Took it off the form and resonated about 13.14 with a loss of -47.0 db back on the pvc and it went back to the first number. I did not have a piece of wood that would exectally fit it,but one that was close. Resonated at 13.05 mhz and loss of -46.94. All in all, I doubt there would be enough loss or change to make any differance. The small loss and frequency change could just be the spreading of the coil slightly and the loss could be how close the leads are to each other. For running the 5 watts like you are, I don't see any problems with changing the forms on the low bands. I doubt that even at 100 watts it would have any noticable effect. Excellent work, Ralph. This is very useful information. Many thanks! 73, John |
#9
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Homebrew Coil Form Factor
On Sat, 5 Oct 2013 13:27:43 -0600, "Irv Finkleman"
wrote: To begin with I run QRP (5W on a Yaesu ft-817ND). In that case, almost any coil form will work. There's little danger from losses causing the plastic to melt. However, I'm not so thrilled with the idea of using wood. The wood is not the problem. It's the water in the wood. You can seal it with the traditional bees wax, but that tends to become a sticky mess. I'm considering a homebrew loaded whip, as it would be quick and simple. Nothing is both quick and simple. The simple things take forever to get right and the quick things that are thrown together never seem to work. Later on I hope to build a magnetic loop. That's the best idea yet. They're very narrow band, kinda temperamental, require plenty of expensive copper, good soldering, giant air dielectric or vacuum capacitors, but work better than anything their size. However, if you must waste your time with a base loaded whip, your first problem will be finding a suitable ground. That's a problem you don't have with a dipole or loop. I guess some welded wire mesh on the balcony will barely suffice. Next, you need a base insulator. I recommend an empty thick glass wine bottle. Wrap some stiff insulated wire around the bottle as a loading coil. Use your MFJ259 to tune to the right band. Make an assortment of wine bottle loading coils, one for each band. I only run QRP on a Yaesu FT-817ND. I also have at my disposal an artificial ground tuner, an MFJ-949E Antenna Tuner, an MFJ-259B Analyzer, a MFJ-1625 Window/Balcony Mount Antenna system, and a MFJ-931 Artificial Ground. The Windowsill/Balcony tuner also has an Artificial Ground Tuner in it too. Tuners are fun to play with but are often lossy. If you get the loading coil close to 50 ohms at the operating frequency, you can live without the tuner. At worst, use the tuner for minor VSWR adjustments when you change frequency, and don't want to play with the loading coil. The 259B I bought new in the box! For when you blow it up: http://802.11junk.com/jeffl/MFJ-269-repair/ That's for an MFJ269, which is similar. I'm not overly concerned about Q as long as I can get a signal out! Besides bandwidth, Q is also way to express losses. Basically, it's a measure of either the series resistance or parallel resistance of an ideal inductor. For parallel: Rp = Xl * Q Rp = 2 * Pi * freq * L * Q For Series: Rs = Xc / Q Rs = 1 / (2 * Pi * freq * Q) (Note that Rs is also known as the capacitor ESR). A high Q coil has a large resistor across it with minimal effects, while a low Q coil will have a much smaller resistor across it. Since pure reactances do NOT dissipate any power, all the power loss in the coil is dissipated in this equivalent resistance. There's also the DC resistance of the coil in series but that's not part of the current discussion. My main concern was with winding a loading coil on a square form, and I was just wondering how much effect that would have. Obviously, it produces square waves. The shape of the form will have almost no effect on the inductance, Q, or radiation characteristics of the antenna. If you look carefully at the cross section of a torroid core, you'll find that it's wound in a square pattern. I've undergone three major surgeries since late 2009 and had to sell my house. Ouch. Get better please. I gave all my ham stuff to the local radio club thinking then that I'd never be able to ham again -- now I'm starting again! I've had my ticket for 55 years and it's not easy to stop!!! No sympathy. I've moved about 4 times. Each time, I purged my ham radio, magazine, auto parts, and junk collections in the anticipation of never needing them again. Each time, I quickly rebuilt the mess. I don't plan to move, but the mess has once again reached the safe occupancy level and needs to be purged. Sigh... After this discussion I think I'll go ABS, and with the aid of some epoxy may even slip it off the pipe and go air core supporting the coil off to the side of the whip mounting. Remember the old 'Gotham Vertical' antennas (1956 Handbook ads)? Ok. Just use the white ABS pipe, not the black ABS irrigation pipe. In any event, what do you think of the homebrew equivalent of AirDux, but square instead of round? No problem. It should work the same as the round flavor. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#10
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Homebrew Coil Form Factor
On Sat, 5 Oct 2013 13:27:43 -0600, "Irv Finkleman" wrote:
... and a MFJ-931 Artificial Ground. The Windowsill/Balcony tuner also has an Artificial Ground Tuner in it too. The loading coil with the MFJ-1625 is pretty flimsy and I might just consider rewinding the coil with heavier copper (the orginal coil had a broken turn). All of the aforementioned equipment I picked up used or broken and fixed up (a little extra solder in the right places never hurt MFJ stuff), the 931 had a blown meter, ... Know what you mean. I bought an MFJ 931 a couple of months ago, and only recently hooked it up to find it does nothing at all. No changes in noise level, not a dickey birds worth of movement from the meter with the power cranked up to 100 watts - nothing. So, it looks like I am about to do what you commented on that a little extra solder in the right places never hurt MFJ stuff! Couldn't resist commenting after seeing your post. 73, Bob KB2ZGN |
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