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#1
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Does anyone have access to Proc. I.R.E., 39, 767 (1951) by A.M. Clogston
describing reduction of skin effect by a new method of laminated wire construction? Should make interesting reading. AL |
#2
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1951? New method?
Sorry I don't have that paper. I came across the phenomenon quite by accident while developing delay line compensation networks at Tektronix about a dozen years ago, when I saw that Copperweld wire had noticeably less "dribble-up", as we called the characteristic shape of a step affected by skin effect, than solid copper wire. I concluded at that time that, although interesting and potentially very useful, it would require a range of conductivities that wouldn't be practical to manufacture -- which might be why I've never seen wire made in a way to intentionally reduce skin effect. The general scheme is to make the low frequency resistance higher, to match the high frequency resistance, by reducing the conductivity as you go deeper into the wire. I imagine what Clogston did was to rigorously derive what conductivity function would be required with respect to depth. Perhaps it would be practical to do over a narrower frequency range than I required (DC to 2 GHz in one case, DC to 10 in the other). I'd be interested in seeing the paper also. Roy Lewallen, W7EL Alfred Lorona wrote: Does anyone have access to Proc. I.R.E., 39, 767 (1951) by A.M. Clogston describing reduction of skin effect by a new method of laminated wire construction? Should make interesting reading. AL |
#3
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isn't this the theory behind Litz wire? the claims are that the woven
insulated strands reduce skin effect... a few sources: http://www.mwswire.com/litzmain.htm http://www.litz-wire.com/ http://www.allproducts.com.tw/sup2/sunshine/07.html http://www.newenglandelectricwire.com/litzwire.shtml "Roy Lewallen" wrote in message ... 1951? New method? Sorry I don't have that paper. I came across the phenomenon quite by accident while developing delay line compensation networks at Tektronix about a dozen years ago, when I saw that Copperweld wire had noticeably less "dribble-up", as we called the characteristic shape of a step affected by skin effect, than solid copper wire. I concluded at that time that, although interesting and potentially very useful, it would require a range of conductivities that wouldn't be practical to manufacture -- which might be why I've never seen wire made in a way to intentionally reduce skin effect. The general scheme is to make the low frequency resistance higher, to match the high frequency resistance, by reducing the conductivity as you go deeper into the wire. I imagine what Clogston did was to rigorously derive what conductivity function would be required with respect to depth. Perhaps it would be practical to do over a narrower frequency range than I required (DC to 2 GHz in one case, DC to 10 in the other). I'd be interested in seeing the paper also. Roy Lewallen, W7EL Alfred Lorona wrote: Does anyone have access to Proc. I.R.E., 39, 767 (1951) by A.M. Clogston describing reduction of skin effect by a new method of laminated wire construction? Should make interesting reading. AL |
#4
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David Robbins wrote:
isn't this the theory behind Litz wire? the claims are that the woven insulated strands reduce skin effect... a few sources: http://www.mwswire.com/litzmain.htm http://www.litz-wire.com/ http://www.allproducts.com.tw/sup2/sunshine/07.html http://www.newenglandelectricwire.com/litzwire.shtml I don't think so, since it doesn't involve materials of differing conductivity. Roy Lewallen, W7EL "Roy Lewallen" wrote in message ... 1951? New method? Sorry I don't have that paper. I came across the phenomenon quite by accident while developing delay line compensation networks at Tektronix about a dozen years ago, when I saw that Copperweld wire had noticeably less "dribble-up", as we called the characteristic shape of a step affected by skin effect, than solid copper wire. I concluded at that time that, although interesting and potentially very useful, it would require a range of conductivities that wouldn't be practical to manufacture -- which might be why I've never seen wire made in a way to intentionally reduce skin effect. The general scheme is to make the low frequency resistance higher, to match the high frequency resistance, by reducing the conductivity as you go deeper into the wire. I imagine what Clogston did was to rigorously derive what conductivity function would be required with respect to depth. Perhaps it would be practical to do over a narrower frequency range than I required (DC to 2 GHz in one case, DC to 10 in the other). I'd be interested in seeing the paper also. Roy Lewallen, W7EL Alfred Lorona wrote: Does anyone have access to Proc. I.R.E., 39, 767 (1951) by A.M. Clogston describing reduction of skin effect by a new method of laminated wire construction? Should make interesting reading. AL |
#5
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Take an ordinary round solid conductor. For well known reasons at
alternating currents it will have a higher resistance per unit length that at DC. Now, if a round hole is drilled down the centre of the conductor, ie., its highly-conductive center is removed, the AC resistance will be REDUCED. There are, of course, better ways of producing tubes. The effect is at a maximum when the wall thickness of the tube is about 1.6 times skin depth in the material, ie., when an appreciable fraction of the current flows on the internal surface. The reduction in resistance is only a few percent and for a conductor of given dimensions it affects only the lower frequencies. It has something to do with internal inductance and the relative phases of the inside and outside surface currents. It is likely the effect is considered only when transmission line efficiency is of overriding importance, perhaps at power frequencies, the 'hole' in the conductor's center being occupied by a steel tensile strength member. My one and only reference book is Robert Chipman's "Theory and Problems of Transmission Lines", 1968, McGraw Hill, where the effect is described in a little more graphical detail than above. But the likelihood of obtaining a copy of this book is remote ---- Reg, G4FGQ |
#6
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As it happens, you've caught me right in the midst of trying to program
just that calculation. But it turns out to be a toughie. It involves a couple of Bessel functions -- which aren't a problem in themselves, but the problem is that when the tube diameter is the skin depth, the formulas I've come across so far require subtracting two huge numbers of limited accuracy (even if the wall itself isn't particularly thick in terms of skin depth). So the results I've gotten so far, even with double precision math, are garbage. I've been working at reducing and rearranging the equations, and using asymptotic approximations, but so far no joy. Anyway, I believe the phenomenon you mention. I've come across it a couple of places. A similar thing happens with the plating of wires, where a relatively poorly conductive plating of the right thickness actually improves the RF conductivity of the wire. The effect, unfortunately, is quite small, as for the case of wall thickness. Roy Lewallen, W7EL Reg Edwards wrote: Take an ordinary round solid conductor. For well known reasons at alternating currents it will have a higher resistance per unit length that at DC. Now, if a round hole is drilled down the centre of the conductor, ie., its highly-conductive center is removed, the AC resistance will be REDUCED. There are, of course, better ways of producing tubes. The effect is at a maximum when the wall thickness of the tube is about 1.6 times skin depth in the material, ie., when an appreciable fraction of the current flows on the internal surface. The reduction in resistance is only a few percent and for a conductor of given dimensions it affects only the lower frequencies. It has something to do with internal inductance and the relative phases of the inside and outside surface currents. It is likely the effect is considered only when transmission line efficiency is of overriding importance, perhaps at power frequencies, the 'hole' in the conductor's center being occupied by a steel tensile strength member. My one and only reference book is Robert Chipman's "Theory and Problems of Transmission Lines", 1968, McGraw Hill, where the effect is described in a little more graphical detail than above. But the likelihood of obtaining a copy of this book is remote ---- Reg, G4FGQ |
#7
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I would sell mine for no less than a ridiculous sum considering their
availability. I think I bought mine for $2 at a library book sale many years ago! Of all the texts I have studied and use for reference, Chipman is the first I turn to almost all the time. -- 73/72, George Amateur Radio W5YR - the Yellow Rose of Texas Fairview, TX 30 mi NE of Dallas in Collin county EM13QE "In the 57th year and it just keeps getting better!" "Roy Lewallen" wrote in message ... As it happens, you've caught me right in the midst of trying to program just that calculation. But it turns out to be a toughie. It involves a couple of Bessel functions -- which aren't a problem in themselves, but the problem is that when the tube diameter is the skin depth, the formulas I've come across so far require subtracting two huge numbers of limited accuracy (even if the wall itself isn't particularly thick in terms of skin depth). So the results I've gotten so far, even with double precision math, are garbage. I've been working at reducing and rearranging the equations, and using asymptotic approximations, but so far no joy. Anyway, I believe the phenomenon you mention. I've come across it a couple of places. A similar thing happens with the plating of wires, where a relatively poorly conductive plating of the right thickness actually improves the RF conductivity of the wire. The effect, unfortunately, is quite small, as for the case of wall thickness. Roy Lewallen, W7EL Reg Edwards wrote: Take an ordinary round solid conductor. For well known reasons at alternating currents it will have a higher resistance per unit length that at DC. Now, if a round hole is drilled down the centre of the conductor, ie., its highly-conductive center is removed, the AC resistance will be REDUCED. There are, of course, better ways of producing tubes. The effect is at a maximum when the wall thickness of the tube is about 1.6 times skin depth in the material, ie., when an appreciable fraction of the current flows on the internal surface. The reduction in resistance is only a few percent and for a conductor of given dimensions it affects only the lower frequencies. It has something to do with internal inductance and the relative phases of the inside and outside surface currents. It is likely the effect is considered only when transmission line efficiency is of overriding importance, perhaps at power frequencies, the 'hole' in the conductor's center being occupied by a steel tensile strength member. My one and only reference book is Robert Chipman's "Theory and Problems of Transmission Lines", 1968, McGraw Hill, where the effect is described in a little more graphical detail than above. But the likelihood of obtaining a copy of this book is remote ---- Reg, G4FGQ |
#8
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Roy Lewallen wrote:
: As it happens, you've caught me right in the midst of trying to program : just that calculation. But it turns out to be a toughie. It involves a : couple of Bessel functions -- which aren't a problem in themselves, but : the problem is that when the tube diameter is the skin depth, the : formulas I've come across so far require subtracting two huge numbers of : limited accuracy (even if the wall itself isn't particularly thick in : terms of skin depth). So the results I've gotten so far, even with : double precision math, are garbage. I've been working at reducing and : rearranging the equations, and using asymptotic approximations, but so : far no joy. : Anyway, I believe the phenomenon you mention. I've come across it a : couple of places. A similar thing happens with the plating of wires, : where a relatively poorly conductive plating of the right thickness : actually improves the RF conductivity of the wire. The effect, : unfortunately, is quite small, as for the case of wall thickness. : Roy Lewallen, W7EL : Reg Edwards wrote: : Take an ordinary round solid conductor. For well known reasons at : alternating currents it will have a higher resistance per unit length that : at DC. : : Now, if a round hole is drilled down the centre of the conductor, ie., its : highly-conductive center is removed, the AC resistance will be REDUCED. : There are, of course, better ways of producing tubes. : : The effect is at a maximum when the wall thickness of the tube is about 1.6 : times skin depth in the material, ie., when an appreciable fraction of the : current flows on the internal surface. The reduction in resistance is only a : few percent and for a conductor of given dimensions it affects only the : lower frequencies. : : It has something to do with internal inductance and the relative phases of : the inside and outside surface currents. : : It is likely the effect is considered only when transmission line efficiency : is of overriding importance, perhaps at power frequencies, the 'hole' in the : conductor's center being occupied by a steel tensile strength member. : : My one and only reference book is Robert Chipman's "Theory and Problems of : Transmission Lines", 1968, McGraw Hill, where the effect is described in a : little more graphical detail than above. But the likelihood of obtaining a : copy of this book is remote : ---- : Reg, G4FGQ The calculation of the skin effect current in a pipe is straightforward but has a few numerical problems as Roy noticed. Please note that I have not checked my results carefully. To get a handle on the problem it is simplest to analyze something like a coaxial cable with a perfectly conducting outer conductor and a hollow inner conductor made of a good conductor like copper. You can then show that the outer conductor does not change the current distribution measurably. Further since you know the fields in coaxial cable pretty well it is easy to identify good approximations. Perfect coax is a waveguide operating in the transverse electromagnetic (TEM) mode. With imperfect conductors, there must be an electric field along the conductors to drive the current from Ohm's law J = sigma E. Therefore this can no longer be a transverse electromagnetic mode since E is no longer transverse. The current however is still just in the direction of the axis, so the magnetic field will still be transverse and the mode with imperfect conductors is transverse magnetic. The usual waveguide simplifications can be made. The fields for a wave propagating in the z direction have an e^{i k z} dependence (I assume e^{- i w t} time dependence; substitute i=-j everywhere if you prefer e^{j w t} time dependence). Everything can be calculated in terms of E_z the z component of the electric field. In particular in SI units it satisfies a Helmholtz equation, 1/rho d/drho rho d E_z/drho + gamma^2 E_z = 0, where gamma^2 = mu epsilon w^2 -k^2 and the magnetic field is H_phi = i epsilon/gamma^2 dE_z/drho. E_z and H_phi must be continous at the inner conductor boundaries, while E_z = 0 on the perfect conductor and is well behaved at the origin. As Roy says the solutions of the Helmholtz equation are combinations of two Bessel functions in each region. Matching the boundary conditions then finds the coefficients and the appropriate value of k, and the solution is complete. Now let's make some approximations. Since we know the mode is close to the TEM mode we know that in the vacuum regions, gamma^2 must be very nearly zero since it would be exactly zero for the TEM mode. In the conductor epsilon has an imaginary part proportional to sigma/w, which gives a term enormously bigger than the k^2 term or the real part. Therefore, we find that the k^2 terms can be dropped from the calculation. Once that is done, the outer conductor no longer plays a part in the solution, and we no longer have to consider it. Look at solution in the interior of the inner pipe. Normally it would be proportional to the Bessel function J_0(gamma rho), but we saw that gamma in vacuum for a near TEM mode is very close to zero. J_0(x) goes like 1-x^2/2 for small x, so the electric field inside is nearly constant, and the magnetic field is nearly zero. Matching boundary conditions at the inner surface of the inner conductor therefore requires to a good approximation a nonzero E_z with a zero derivative. The current density is simply J = sigma E_z, so the form of the current inside the pipe is J(rho) = A J_0[(1-i) rho/delta] + B N_0[(1-i) rho/delta] where J_0 and N_0 are the Bessel and Neuman functions (N_0 is also written Y_0 sometimes) and delta is the skin depth. The coefficients A and B must be chosen so that the rho derivative is zero on the inside of the pipe, and the integral of J gives the total current desired. The power loss is then the integral of |J|^2/2*sigma. As Roy noticed, for a reasonable size inner conductor, rho is always an enormous number of skin depths so the arguments of the Bessel functions are large, and the Bessel functions have large exponentially growing parts so that it can be numerically difficult to calculate the coefficients A and B. It is therefore best to use the large argument asymptotic expressions: J_0(x) = sqrt(2/pi x) cos(x-pi/4) N_0(x) = sqrt(2/pi x) sin(x-pi/4) and isolate the divergent part. However, in the usual case, we can ignore the curvature of the pipe to a good approximation. That is, if the pipe is many skin depths thick, the result will be the same as a solid pipe, which is B=0. If on the other hand it is only a few skin depths thick, then rho will change very little across the pipe, and we can replace the rho in the square root with the value at the outer radius. In that case, it is easy to satisfy the boundary conditions and the result is approximately: J(rho) = I [(1-i)/(2 pi b delta) ] [cosh((rho-a)(1-i)/delta)/sinh((b-a)*(1-i)/delta)] where b and a are the outer and inner radii of the conductor. The total current is 2*pi*b int_a^b drho J(rho) = I by construction. Calculating the effective resistance from the power loss gives: R_effective = R_infinity *(sinh(2*t)+sin(2*t))/(cosh(2*t)-cos(2*t)) where R_infinity is the resistance for a solid pipe, and t is the pipe thickness in skin depths = (b-a)/delta, R_infinity = 1/(2*pi*sigma*delta*b). The minimum is at t=pi/2 which is approximately 1.6 skin depths as Reg mentioned. It takes the value R_infinity*tanh(pi/2) or about 0.92*R_infinity. For t3, the difference between the pipe and the solid wire is less than a half a percent. I would be pleased to hear from Reg if the plot of the equation above agrees with that in his reference. 73 Kevin |
#9
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On Mon, 18 Aug 2003 21:56:50 +0000 (UTC), "Reg Edwards"
wrote: Take an ordinary round solid conductor. For well known reasons at alternating currents it will have a higher resistance per unit length that at DC. Which brings up a question. For good results with HF antennas using powers under 1000 watts, what would be the minimum gage wire that you should use? Danny, K6MHE |
#10
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When it breaks under it's own weight, it's too small.
;^PPPP H. NQ5H "Dan Richardson" wrote in message ... On Mon, 18 Aug 2003 21:56:50 +0000 (UTC), "Reg Edwards" wrote: Take an ordinary round solid conductor. For well known reasons at alternating currents it will have a higher resistance per unit length that at DC. Which brings up a question. For good results with HF antennas using powers under 1000 watts, what would be the minimum gage wire that you should use? Danny, K6MHE |
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