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Dee Flint wrote:
"Brad" wrote in message ... "Michael A. Terrell" wrote in message ... robert casey wrote: I used to tin the braid then use a small tubing cutter to trim the shield to the right length. I used a drill to remove the plating from the holes and file all the chrome off between the holes. I tinned the center conductor and put a drop of liquid RMA flux on the center conductor and the braid before I put the coax into the plug, then soldered all four holes and the center pin. I didn't melt the dielectric, and you couldn't pull the coax out of the plug. That's a hell of a lot of messing about and time consuming too. A crimp on PL259 for RG58 series or RG213 series cables would take about 2 minutes to install, no soldering, no chance of heat damage, no shorts and they can be fitted in the field. Brad. As with anything else, there are both advantages and disadvantages. The crimp on ones seem to be more prone to having a shorter life. Why, I don't know. Dee D. Flint, N8UZE Dee, I have worked in broadcast and manufacturing. 95% of the failed RF connectors I've seen were crimped. I've never had a soldered PL259 come off after I started using the described method. The assemblers at Microdyne were required to put completed crimped cables into a fixture that applied the manufacturer's specified tension on each crimped connector. Most of the SMA we used were still soldered, either on flex or semi-rigid cable. In 30 years I have only seen a few cracked solder joints on semirigid, and that was on N" connectors in Collins 4 GHz Satellite TV receivers. Over half of the units I repaired for United Video Cablevision had bad solder work on the RF input connectors. I was at a hamfest a few years ago and bought a box full of PL259 connectors that were cut off bad cables. I used needle nose to pull the insulation out and held the shell over a propane torch a few seconds and dropped it on the bench to remove the loose stands and old solder. After they had cooled I did the center pins that way. No damage to any of them and all were nicely tinned for re-use. -- Former professional electron wrangler. Michael A. Terrell Central Florida |
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