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#1
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Jim Barber wrote:
I've been working on a high-power HF autotuner design that I'd just about shelved because of the necessity of soldering the DDS chip. (it uses an internal RF source to power the phase detector) This thread has helped a lot. When time permits I may order up some parts and give it a try. I have a good-quality magnifier lamp and a fine-point temp-controlled pencil, what I don't have is OEM eye lenses and flexible finger joints... ;-) Most of my SMD work is done using half-moon reading glasses - the strongest and cheapest available from the drugstore - in front of my normal glasses. When not in use, they hang from a neck cord. After publishing this suggestion, a very generous person *gave* me a professional-quality binocular microscope. This is wonderful for big jobs like assembling a whole new board... but to be honest, I still tend to use the double glasses more, because the "setup process" is much quicker. You will find that the tip of the soldering iron becomes much steadier when seen under the magnifier. This feedback loop is a wonderful thing, especially if you give it the best possible chance to work: * "Use the scope, Luke!" - learn to concentrate exclusively on what you're SEEING. This is harder than it seems, because for normal soldering we also rely a lot on our sense of touch, and automatically tend to press the tip of the iron against the parts being soldered. With SMD this is a disaster - it simply pushes the parts out of position - so you need to break that habit and concentrate on using ONLY your eyes. * Steady your arm against the edge of the bench, so you're not trying to stabilize your whole body. * Stay off the caffeine - it creates a fine tremor that the brain cannot stabilize (too much "noise" in the feedback loop). -- 73 from Ian GM3SEK 'In Practice' columnist for RadCom (RSGB) http://www.ifwtech.co.uk/g3sek |
#2
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Ian White GM3SEK wrote:
Jim Barber wrote: I've been working on a high-power HF autotuner design that I'd just about shelved because of the necessity of soldering the DDS chip. (it uses an internal RF source to power the phase detector) This thread has helped a lot. When time permits I may order up some parts and give it a try. I have a good-quality magnifier lamp and a fine-point temp-controlled pencil, what I don't have is OEM eye lenses and flexible finger joints... ;-) Most of my SMD work is done using half-moon reading glasses - the strongest and cheapest available from the drugstore - in front of my normal glasses. When not in use, they hang from a neck cord. After publishing this suggestion, a very generous person *gave* me a professional-quality binocular microscope. This is wonderful for big jobs like assembling a whole new board... but to be honest, I still tend to use the double glasses more, because the "setup process" is much quicker. You will find that the tip of the soldering iron becomes much steadier when seen under the magnifier. This feedback loop is a wonderful thing, especially if you give it the best possible chance to work: * "Use the scope, Luke!" - learn to concentrate exclusively on what you're SEEING. This is harder than it seems, because for normal soldering we also rely a lot on our sense of touch, and automatically tend to press the tip of the iron against the parts being soldered. With SMD this is a disaster - it simply pushes the parts out of position - so you need to break that habit and concentrate on using ONLY your eyes. The problem with a 10x microscope is first FINDING the soldering iron tip in the field of view. If I am looking into the microscope and trying to place the iron on the work often the iron ends up way in left field (or I push it into my other hand OUCH!) TOO much magnification can be TOO much of a good thing. I wish I had another set of eye piece lenses (or an other objective) so I could go down to 5X sometimes. My microscope is a true binocular with poro prisms and dual objective and eyepiece lenses. It was a 'gift' from a former employer (they were cleaning up the lab and threw it out). I did have to jury rig a stand since only the optic head was found in the trash, the unit originally mounted on a long spring loaded 'gooseneek', like those circleline magnifier lamps. (One of the focus knobs is cracked in half, but I can live with that). * Steady your arm against the edge of the bench, so you're not trying to stabilize your whole body. * Stay off the caffeine - it creates a fine tremor that the brain cannot stabilize (too much "noise" in the feedback loop). Damn Cuban Coffee (Well, I work in Miami!) |
#3
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Thanks for the tips, gents.
Sounds like a binocular microscope would be a great tool; otherwise I suspect depth perception might be an issue. I'll keep an eye out for one. Jim, N7CXI ken scharf wrote: Ian White GM3SEK wrote: Jim Barber wrote: I've been working on a high-power HF autotuner design that I'd just about shelved because of the necessity of soldering the DDS chip. (it uses an internal RF source to power the phase detector) This thread has helped a lot. When time permits I may order up some parts and give it a try. I have a good-quality magnifier lamp and a fine-point temp-controlled pencil, what I don't have is OEM eye lenses and flexible finger joints... ;-) Most of my SMD work is done using half-moon reading glasses - the strongest and cheapest available from the drugstore - in front of my normal glasses. When not in use, they hang from a neck cord. After publishing this suggestion, a very generous person *gave* me a professional-quality binocular microscope. This is wonderful for big jobs like assembling a whole new board... but to be honest, I still tend to use the double glasses more, because the "setup process" is much quicker. You will find that the tip of the soldering iron becomes much steadier when seen under the magnifier. This feedback loop is a wonderful thing, especially if you give it the best possible chance to work: * "Use the scope, Luke!" - learn to concentrate exclusively on what you're SEEING. This is harder than it seems, because for normal soldering we also rely a lot on our sense of touch, and automatically tend to press the tip of the iron against the parts being soldered. With SMD this is a disaster - it simply pushes the parts out of position - so you need to break that habit and concentrate on using ONLY your eyes. The problem with a 10x microscope is first FINDING the soldering iron tip in the field of view. If I am looking into the microscope and trying to place the iron on the work often the iron ends up way in left field (or I push it into my other hand OUCH!) TOO much magnification can be TOO much of a good thing. I wish I had another set of eye piece lenses (or an other objective) so I could go down to 5X sometimes. My microscope is a true binocular with poro prisms and dual objective and eyepiece lenses. It was a 'gift' from a former employer (they were cleaning up the lab and threw it out). I did have to jury rig a stand since only the optic head was found in the trash, the unit originally mounted on a long spring loaded 'gooseneek', like those circleline magnifier lamps. (One of the focus knobs is cracked in half, but I can live with that). * Steady your arm against the edge of the bench, so you're not trying to stabilize your whole body. * Stay off the caffeine - it creates a fine tremor that the brain cannot stabilize (too much "noise" in the feedback loop). Damn Cuban Coffee (Well, I work in Miami!) |
#4
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Jim Barber wrote:
Thanks for the tips, gents. Sounds like a binocular microscope would be a great tool; otherwise I suspect depth perception might be an issue. It still is an issue, because a microscope prevents you from using one of the most natural ways of perceiving depth, by looking at the board from a few different angles. Only a head-mounted viewer allows this. A large lens on a spring arm is a kind of half-way option, but it rapidly loses quality at off-axis angles. Another problem that needs to be mentioned is focusing and depth of focus. With a microscope, you have to put down the iron or the solder in order to adjust the focus. With a head-mounted viewer, you simply move your head to re-focus... but by the end of the day you'll probably have neck strain. Also we haven't mentioned lighting. All microscopes tend to suffer from poor light-gathering power, so the work area needs to be very brightly lit. While we're on the subject, a friend has come up with yet another option. Like many of us, he has a very good detachable zoom lens for a 35mm camera that he doesn't use any more. He has fixed this onto a low-cost colour CCTV camera, and positioned it about 4 feet above the workbench, looking straight down. This gives a moderately magnified view of the work area on a TV monitor directly in front of him. This has the big advantage of leaving the workspace completely unobstructed, so he can switch very easily and naturally between the monitor and the direct view. He reports that it avoids a lot of the eye and neck strain. The main practical problem that he still has to solve is "camera shake", because of viewing from such a long distance. In his case, the camera is mounted from the roof of a wooden shack, so he can't do SMD work on a windy day. If you have a suitable lens and a CCTV camera, this option would be well worth trying. -- 73 from Ian GM3SEK 'In Practice' columnist for RadCom (RSGB) http://www.ifwtech.co.uk/g3sek |
#5
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Now that has potential:
By pure coincidence, I already have a Sony HDR-SR1 high-def (1080i) camcorder and a 21" 16:9 LCD display with HDMI input in the lab. Putting those two devices together and adding an appropriate macro lens would seem to be a natural thing for this kind of work. Great idea, Ian! Jim, N7CXI Ian White GM3SEK wrote: Jim Barber wrote: Thanks for the tips, gents. Sounds like a binocular microscope would be a great tool; otherwise I suspect depth perception might be an issue. It still is an issue, because a microscope prevents you from using one of the most natural ways of perceiving depth, by looking at the board from a few different angles. Only a head-mounted viewer allows this. A large lens on a spring arm is a kind of half-way option, but it rapidly loses quality at off-axis angles. Another problem that needs to be mentioned is focusing and depth of focus. With a microscope, you have to put down the iron or the solder in order to adjust the focus. With a head-mounted viewer, you simply move your head to re-focus... but by the end of the day you'll probably have neck strain. Also we haven't mentioned lighting. All microscopes tend to suffer from poor light-gathering power, so the work area needs to be very brightly lit. While we're on the subject, a friend has come up with yet another option. Like many of us, he has a very good detachable zoom lens for a 35mm camera that he doesn't use any more. He has fixed this onto a low-cost colour CCTV camera, and positioned it about 4 feet above the workbench, looking straight down. This gives a moderately magnified view of the work area on a TV monitor directly in front of him. This has the big advantage of leaving the workspace completely unobstructed, so he can switch very easily and naturally between the monitor and the direct view. He reports that it avoids a lot of the eye and neck strain. The main practical problem that he still has to solve is "camera shake", because of viewing from such a long distance. In his case, the camera is mounted from the roof of a wooden shack, so he can't do SMD work on a windy day. If you have a suitable lens and a CCTV camera, this option would be well worth trying. |
#6
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On Mon, 08 Jan 2007 12:18:36 -0800, Jim Barber wrote in :
Now that has potential: By pure coincidence, I already have a Sony HDR-SR1 high-def (1080i) camcorder and a 21" 16:9 LCD display with HDMI input in the lab. Putting those two devices together and adding an appropriate macro lens would seem to be a natural thing for this kind of work. Great idea, Ian! Jim, N7CXI One can find similar devices on the used market from time to time, made for folks who are visually-impaired. My late wife left me one, but it's up in Canada. I hope to retrieve it this coming summer. -- "The problem with defending the purity of the English language is that English is about as pure as a cribhouse whore. We don't just borrow words; on occasion, English has pursued other languages down alleyways to beat them unconscious and rifle their pockets for new vocabulary." -- James D. Nicoll |
#7
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Jim Barber wrote:
Now that has potential: By pure coincidence, I already have a Sony HDR-SR1 high-def (1080i) camcorder and a 21" 16:9 LCD display with HDMI input in the lab. Putting those two devices together and adding an appropriate macro lens would seem to be a natural thing for this kind of work. Great idea, Ian! Not my own idea, but a friend's. He particularly likes having the camera a long way above the work, so the area in front of him is completely clear. Come to think, my dentist has very a similar system as part of his fancy new workstation, which is styled like the bridge of the Starship Enterprise. -- 73 from Ian GM3SEK 'In Practice' columnist for RadCom (RSGB) http://www.ifwtech.co.uk/g3sek |
#8
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![]() "Ian White GM3SEK" wrote in message ... Jim Barber wrote: Now that has potential: By pure coincidence, I already have a Sony HDR-SR1 high-def (1080i) camcorder and a 21" 16:9 LCD display with HDMI input in the lab. Putting those two devices together and adding an appropriate macro lens would seem to be a natural thing for this kind of work. Great idea, Ian! Not my own idea, but a friend's. He particularly likes having the camera a long way above the work, so the area in front of him is completely clear. Come to think, my dentist has very a similar system as part of his fancy new workstation, which is styled like the bridge of the Starship Enterprise. Speaking of the dentist, I visited the dentist yesterday and quizzed the hygienist about her glasses with the special lenses mounted out front. She said the had a magnification of 2.5 and focus length around 18". Always thought I wanted a pair of those but 2.5 magnification doesn't seem like enough and she reported the cost as $800.00. The dentist had a flip down style that mounted to his regular glasses. They cost less but still expensive. Mike |
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