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Short answer, IGBTs are much better but not as good as MOSFETs. In many cases they're good enough that the turn-off tail can be ignored with very minor accommodation if any. In some cases an IGBT may be superior than a MOSFET because you don't have to worry about the switches RDSon drifting apart with temperature. Though now days you can buy a 75V 120A 0.0004 Ohm MOSFET in a T0-220 package... I guess RDSon isn't much of an issue. The main problem with both IGBT and regular old bipolar transistors in a push-pull circuit is the turn-off tail. The MOSFET does not have a turn-off tail. There are two classes of IGBT, punch-though and non-punch through. The punch-trough devices have better turn-off times but are more fragile. Lately I've been using Trench Field Stop IGBT's and they're very good. There are several means of preventing imbalance of the transformer in driven (not self oscillating) converters. The PWM will adjust the on-time to compensate for the tail as it regulates the output voltage. You can sense the differences with a circuit that converts time to voltage (a capacitor and a current source) then make the correction. There are clever flux balancing windings that can be added. One Unitrode app note describes how this can be done in the course of presenting a half-bridge power converter. I can't recall the document number. In the half bridge and full bridge sometimes a capacitor in series with the primary wdinding prevents saturation. I think you could build a two capacitor divider across the input voltage and at the center connect your transformer centertap lead. Then as the imbalance increases the voltage at the center tap with shift to compensate for it. I've seen half bridges built this way... might work for a push pull... just guessing as I've never tried it. A very small gap (0.001-0.003") will prevent saturation if the imbalance is minor and not decrease the magnetizing inductance too much. Sometimes any decrease is unwelcome though. A distributed gap material like powdered-iron, koolmu, MPP or sendust, might be useful if you expect to have flux imbalance problems. Pulse by pulse current limiting will mask the problem, so the transformer is in saturation but not far into it and the current limit keeps it from destroying the switches. Kinda risky to rely on this alone but it's helpful combined with other measures. In a current fed converter the transformer may saturate and then switches are effectively connected directly to the current source. No harm done! A current fed push-pull is a rugged topology. The VAX8800 computer uses one for its control and start-up power supply. I was reading up on push-pull topology of switching power supplies and see that they have problems with flux imbalance. I used to work on some power supplies that were push pull when I was in the USAF and the driver transistors were always failing, now I know why. I see that this isnt as much of a problem for FETs, How about IGBTs. Jimmie |
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