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On Nov 13, 9:26�am, Ross Tucker wrote:
I am almost ready to begin fabrication of a new transmitter that I have been working on for a long time now. However, one detail is still eluding me- I would like to use a single rotary switch to select taps on two different coils. In-line ganged switching would be inconvenient for my layout. Is it possible to homebrew a mechanical linkage to turn two switches? I have a front panel and metal deck (vacuum tube construction style), so I could mount gears and cams and stuff, and my layout does have a good clear space between the coils, so there is room. My problem is that I have never read anything about doing this and don't know where to begin looking for parts, etc. Again, I have two coils with four taps each for 40, 20, 15, 10m. A standard way of extending rotary switches 40+ years ago (notably the Centralab types) was to use a quarter-inch rod coupled to two separate switch shafts. Centralab style had flatted shafts to index their switch wafers. A shaft extender could be used with the rounded rod. All of those hardware pieces are still available at distributors such as Jameco or Ocean State Electronics. Rotary switch pieces, per se, aren't available now. As a suggestion of a different way, relays are good ways to 'remote' the switching. Modern automobiles use quite a few relays and small, low- power coils with high-power contacts are plentiful. Relays are common in automatic antenna tuners. Four taps selected on two coils would need two sets of SPDT to DPDT contact arrangements. See Futurlec or Digidey or Allied or Mouser for such relays. There is a fairly wide range of relay coil voltages available and each relay is less than $5 in small quantities. Usual breakdown voltage ratings are about 250 V so it is no sweat to handle 100 W transmitter power outputs. For all-mechanical contact coupling, I might suggest 'tactile' snap- action switches (familiar name 'Microswitch') which are plentiful now. Mechanical coupling could be cams or sliding bars with cam surfaces on them, switches in-line. Sliding bars can be made from aluminum stock found at most do-it- yourself home repair stores. I did something like that a dozen years ago using aluminum right-angle stock, making cam surfaces by cutting down the aluminum slightly to leave the original edge as the 'cam.' The kind of tactile switches depends on their contact rating and what kind of RF power you are handling. Most on the market today can't handle much more than around 20 W. Good luck on your project! 73, Len AF6AY |
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