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I've done carefully constructed dead bug (ugly) RF hardware that works
well at 2.4ghz and is not ugly It's a very effective techniques and with modest care it's difficult to do better with etched circuits at VHF or higher. Some of my best radios and test gear have been built this way and some test items are now several decades old. It can be very rugged as well. ============================ Ugly construction can in fact be very neat. I normally use double sided PCB and drill holes to suit such that components to be grounded can be fitted perpendicular directly to the board without wire ends. These then also serve as support for non-grounded components. If non-grounded components are on their own I fit 10 MOhm resistors as 'practical stand-off insulators'. Where inductance is a critical element I use metal film resistors for this duty ,but normally carbon film resistors are fine. All board mounted components are soldered to board on both sides such that both copper sides are bonded at various places. Integrated circuit are glued 'dead bug style' with ample opportunity to connect other components. For VHF and higher I line the board edges with folded very thin copper strip. I am fortunate having found a roll with 6mm wide strip with a total length sufficient 'for life', at a flea market. Frank KN6WH / GM0CSZ |
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