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Old October 27th 08, 11:52 PM posted to rec.radio.amateur.homebrew
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First recorded activity by RadioBanter: Sep 2008
Posts: 87
Default I built a 7.5VAC 21Amp transformer now it has lots of buzz

Hmmm!

Bolts through the laminations should have insulators
(usually fiber board washers) under the heads. Just
one end will do, there's no need for them under the
nuts. But shoulder washers are best so the bolts don't
short any laminations together deeper into the core.

If uninsulated the bolt can form a poorly coupled shorted
turn and that in itself can cause noise, heating of the
core and the hardware as well as spray flux around where
you wouldn't have expected any. How bad it is depends
on the locations of the holes in the core.

A bead of weld across the ends of the laminations won't add
to the eddy currents significantly. Steel isn't a great
conductor. The weld's cross section is small and it's very
poorly coupled to the primary.

Why would a weld across the laminations let line spikes
though?




"Henry Kolesnik" wrote in
:

If you have bolts thru the lams have you torqued them to the point of
twisting them off? If you haven't you might want to loosen then and add
some more varnish to the lams while they're loose and then torque them.
Another possibility: Many of the transformers in microwave ovens have a
bead of weld across all the laminations and I've seen this on rectifiers
used in Telco applications. Keeps them quiet and I and has some
negatives like letting line spikes thru but on a filament that is
meaningless. Lam eddy currents area dead issue as I've heard that the
old Bell Labs had accepted this practice.
I had a 30S-1 with minor buzz but when I added 100 volts to the screen
the hum was about to drive me nuts but torquing to lams solved the
problem, I twisted off a couple of bolts.


 
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