RadioBanter

RadioBanter (https://www.radiobanter.com/)
-   Homebrew (https://www.radiobanter.com/homebrew/)
-   -   Metal film resistors? (https://www.radiobanter.com/homebrew/23761-metal-film-resistors.html)

Paul Burridge December 7th 04 01:29 AM

On Thu, 2 Dec 2004 23:20:40 +0000, "Ian White, G3SEK"
wrote:


What does a typical "test jig" consist of Ian? That's one thing that's
always puzzled me about these kind of measurements; particularly at
UHF++.
--

"What is now proved was once only imagin'd." - William Blake, 1793.

Ian White, G3SEK December 7th 04 07:31 AM

Paul Burridge wrote:
On Thu, 2 Dec 2004 23:20:40 +0000, "Ian White, G3SEK"
wrote:


What does a typical "test jig" consist of Ian? That's one thing that's
always puzzled me about these kind of measurements; particularly at
UHF++.


One that minimizes unwanted or uncontrolled lead lengths. In general,
one that is based on solid lumps of metal and large, broad,
low-inductance conducting surfaces.

I had simply bent the resistor wires so that one end pushed into the
centre of the VNA's N socket, and the other wire was literally tied onto
the body of the socket. However, the measurement showed that most of the
small inductance could be accounted for by those two wires - which you'd
never leave as long as that in a practical layout.

To home in on the inductance of the resistor body itself, I'd have to
build a jig that allows the wire lengths to be reduced almost to zero.
Harold W4ZCB sent a picture of something he uses, which is just a brass
plate soldered to the back of an SMA connector. The Device Under Test is
then soldered directly between the centre pin and somewhere on the
plate.

But I'm afraid my only visit to the workshop last weekend was to dump
yet another cardboard box on the floor.


--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Paul Burridge December 7th 04 12:34 PM

On Tue, 7 Dec 2004 07:31:08 +0000, "Ian White, G3SEK"
wrote:

To home in on the inductance of the resistor body itself, I'd have to
build a jig that allows the wire lengths to be reduced almost to zero.
Harold W4ZCB sent a picture of something he uses, which is just a brass
plate soldered to the back of an SMA connector. The Device Under Test is
then soldered directly between the centre pin and somewhere on the
plate.


How about cutting the resistor's leads off completely and just
clamping it between say two 1" cube copper blocks? But then I guess
you would still have the problem of connecting it to the VNA. :-(
--

"What is now proved was once only imagin'd." - William Blake, 1793.

Harold E. Johnson December 7th 04 02:55 PM



How about cutting the resistor's leads off completely and just
clamping it between say two 1" cube copper blocks? But then I guess
you would still have the problem of connecting it to the VNA. :-(
--

Would possibly work OK if your standards were fabricated in the same way.
When it makes a measureable difference whether you're measuring to the front
face of the SMA center pin and the back of that same pin, you can start to
develop an appreciation for the accuracy possible with the VNA. I haven't
measured the capacity between two copper faces one inch square and separated
by the length of a quarter watt resistor, but it would be appreciable. (and
measureable if I were really interested.)

W4ZCB



Avery Fineman December 7th 04 11:12 PM

In article , Paul Burridge
writes:

On Tue, 7 Dec 2004 07:31:08 +0000, "Ian White, G3SEK"
wrote:

To home in on the inductance of the resistor body itself, I'd have to
build a jig that allows the wire lengths to be reduced almost to zero.
Harold W4ZCB sent a picture of something he uses, which is just a brass
plate soldered to the back of an SMA connector. The Device Under Test is
then soldered directly between the centre pin and somewhere on the
plate.


How about cutting the resistor's leads off completely and just
clamping it between say two 1" cube copper blocks? But then I guess
you would still have the problem of connecting it to the VNA. :-(


That is more trouble to set up than is needed.

In order to measure any inductance component, the only
requirement is to find the DIFFERENTIAL between a direct
short across the bridge/RLC-meter connections and the
device itself (in this case a resistor).

Neil Hecht's excellent little LC Meter II does this automatically
by the zeroing button that subtracts the shorting inductance
from the device measurement, done arithmetically in the internal
microcontroller's registers.

The inductance of a standard gauge round wire is fairly well
known and has been around for years in texts. One can compute
that inductance fairly accurately without using a bridge/meter and
then compare that to the leads of the device under test. The
difference between the shorting lead and the device leads would
then be the inductance of the device-under-test's body.

If a few nanoHenries are involved and affect the circuit the device
is to be used in, the frequency would be high enough that skin
effect would be operative. Skin effect is the curious phenomenon
where current flows in thinner and thinner volume spaces near the
surface of a conductor. The thickness of the bridge/meter
connections would only be advantageous at DC (no skin effect at
all, only "straight" volumetric conductor bulk resistance) or lower
frequencies (where the "skin" is quite deep in the conductor). An
approximation of the RF resistance in Ohms/Inch-length is:

R_rf = (2.61 x 10^-7 x Sqrt( frequency in Hz)) / (2 x (w + h))

for PCB foil and where w = trace width in inches, h = thickness
of the PCB foil in inches (about 0.002 times "ounce" rating of
foil thickness, give or take some).

Reference: Nicholas Gray, Staff Applications Engineer,
National Semiconductor, "Design Idea" insert in electronics
trades for December, 2004. See also http://edge.national.com

However, when push comes to shove on measuring things, a
built-in inductance might be as much as 10 nanoHenries. At
100 MHz that inductance is equal to +j 6.283 Ohms. A precision
resistor of 50 Ohms at DC would have an equivalent series
magnitude of 50.39 Ohms, an increase over DC of only 0.79%.
The end result to a circuit using that device wouldn't amount to
very much change.

If that inductance were (somehow) ten times higher to 100 nHy,
then it would have +j 62.83 Ohms and the series magnitude would
(of that 50 Ohm resistor at DC) be 80.30 Ohms. That WILL have
some noticeable effect on a circuit at 100 MHz.

The upshot of all this is that one considers the frequency(s) of
operation first, then measures a part second to find out if the
resulting part inductance will have any effect on things. In order
to measure the part, the characteristics of the measuring instrument
ought to be known so as to get a reasonably accurate measurement.
Comparing the part to a wide conductor across the instrument
connections as the reference inductance, the part is then measured
with the wide conductor inductance subtracted from the mesaured
series inductance.

Some LC bridges measure admittance rather than impedance. If
that's the case, then the complex admittance (an equivalent R &
C in parallel) must be inverted to find the complex impedance
which is a series R and L. A grid-dipper sort of measurement
just won't yield any meaningful result for either Z or Y.




Roy Lewallen December 8th 04 05:45 AM

It's not at all my intent to make up more work for you to do. What I was
mostly interested in was just how much the spiral construction of the
resistor adds to its inductance -- is it or isn't it significant, or is
the inductance mostly due to the component size and the leads? And it
still seems to me that you could just measure a wrapped or painted
resistor in the same fixture as you did the intact resistor. The
difference in measured inductances should be the contribution of the
spiral element.

Although it would be interesting to see how small the inductance of a
leaded resistor could possibly be, it's probably of more practical use
to know the inductance of a leaded resistor with some realistic length
of leads attached, which is I believe what you've already done. Anyone
needing less inductance than that would be wise to abandon leaded
resistors and go to SMD.

Roy Lewallen, W7EL

Ian White, G3SEK wrote:

Paul Burridge wrote:

On Thu, 2 Dec 2004 23:20:40 +0000, "Ian White, G3SEK"
wrote:


What does a typical "test jig" consist of Ian? That's one thing that's
always puzzled me about these kind of measurements; particularly at
UHF++.



One that minimizes unwanted or uncontrolled lead lengths. In general,
one that is based on solid lumps of metal and large, broad,
low-inductance conducting surfaces.

I had simply bent the resistor wires so that one end pushed into the
centre of the VNA's N socket, and the other wire was literally tied onto
the body of the socket. However, the measurement showed that most of the
small inductance could be accounted for by those two wires - which you'd
never leave as long as that in a practical layout.

To home in on the inductance of the resistor body itself, I'd have to
build a jig that allows the wire lengths to be reduced almost to zero.
Harold W4ZCB sent a picture of something he uses, which is just a brass
plate soldered to the back of an SMA connector. The Device Under Test is
then soldered directly between the centre pin and somewhere on the plate.

But I'm afraid my only visit to the workshop last weekend was to dump
yet another cardboard box on the floor.



Ian White, G3SEK December 8th 04 09:46 AM

Len wrote:

In order to measure any inductance component, the only
requirement is to find the DIFFERENTIAL between a direct
short across the bridge/RLC-meter connections and the
device itself (in this case a resistor).

Neil Hecht's excellent little LC Meter II does this automatically
by the zeroing button that subtracts the shorting inductance
from the device measurement, done arithmetically in the internal
microcontroller's registers.

I completely agree that all impedance measuring devices should be
"zeroed" in this way. But the problem with the resistor wires that we're
discussing here is *additional* to that.

We want to know the inductance of the metal-film resistor body, with the
wires cut very short as they would be for any application where low
inductance is important. However, for convenience, my first measurements
used almost the full length of the resistor wires to connect to the N
socket of the VNA.

It turned out that the total measured inductance is comparable to what
you'd find from the wires alone, so the body inductance is very small
(which is entirely consistent with the physical construction).

The suggestion had been to determine the inductance of the resistor body
by first repeating that original measurement, then applying conductive
paint to short out the resistor body, and then measuring again. The body
inductance would then be the difference between those two measurements.

Unfortunately that would be a poorly designed experiment, because the
resistor wires were bent around into a floppy loop whose size and shape
- and therefore inductance - is not very well controlled. The very small
inductance of the resistor body could easily become lost in variations
caused by small accidental movements of the wires. It is also an
experiment that cannot be repeated, because of the conductive paint.

If I'd found time at the weekend, I would have made up a little plate
like W4ZCB described. The N2PK VNA uses a three-step calibration with
open, short and 50R standard loads. For this jig, I'd have had to start
with the open-circuit connector spill, followed by a solder-blob short,
and finally by the best solderable 50R load I could make (probably two
100R chip resistors in parallel). Then I'd have cut short the wires of
the test resistor, and soldered that in place on the plate for the
actual measurement.

But unfortunately the whole weekend timed ou


--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Ian White, G3SEK December 9th 04 09:08 PM

Len wrote:

All noted and good, Ian. The thread had become (in my estimation)
one of those "intellectual exercises" that don't have much real
practical significance. :-)

"Small enough for VHF" is about as much as we need to know.

Agilent (what HP test and measurement
division became after Big Business of computer product take-
over of HP)


Or as someone said to me, "We're the world's #1 test equipment
manufacturer, and they just gave our trademark away to the world's #3
computer manufacturer."


I have some of the original
free App Notes from HP (back when HP was HP...:-) and the going
gets tough through all that four-port math. If someone else has
gone the same route and put it all into some software/firmware to
let the casual hobbyist go at it easily, then good all around.


Yes, indeed someone has!


--
73 from Ian G3SEK 'In Practice' columnist for RadCom (RSGB)
http://www.ifwtech.co.uk/g3sek

Paul Burridge December 11th 04 04:02 PM

On 09 Dec 2004 19:12:18 GMT, (Avery Fineman)
wrote:

Of course the resistor lead contribute some inductance. In fact,
most of it. However that inductance is directly calculable based
on old, available data. What remains is the resistor body itself.
A very quick approximation of that body would be to get a scrap
of kitchen aluminum foil and wrap it tightly around the body with
the overlap tight around the leads to make contact. [won't make
much difference because the body, being larger in diameter than
the leads, will have much less inductance than those leads]


Sorry, Len, I stand to be corrected (no doubt) but surely this way of
shorting the ends together is going to make matters much worse? Aren't
you going to end up with a significant amount of capacitance between
your outer foil and the inner spiral of resistive film? Isn't that
going to just throw another complex variable into the mix and probably
completely change the resistors SRF?
--

"What is now proved was once only imagin'd." - William Blake, 1793.

Paul Burridge December 11th 04 04:05 PM

On Tue, 07 Dec 2004 21:45:43 -0800, Roy Lewallen
wrote:

It's not at all my intent to make up more work for you to do. What I was
mostly interested in was just how much the spiral construction of the
resistor adds to its inductance -- is it or isn't it significant, or is
the inductance mostly due to the component size and the leads? And it
still seems to me that you could just measure a wrapped or painted
resistor in the same fixture as you did the intact resistor. The
difference in measured inductances should be the contribution of the
spiral element.


Has anyone carried out any tests to compare conventional spiral
elements with the 'doubling-back spiral' types that claim to be
"non-inductive"? I just wonder if that doubling-back of the resistive
element to 'eliminate' inductance is as effective as it's made out to
be.
--

"What is now proved was once only imagin'd." - William Blake, 1793.


All times are GMT +1. The time now is 02:39 AM.

Powered by vBulletin® Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.
RadioBanter.com