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Sal M. O'Nella wrote:
After I got out of the Navy, I worked as a Marine Electrician, installing equipment on Navy ships. My foreman told me that it is rarely done, but the Navy can perform a Quality Assurance "pull test" of 25 lbs on a connector. I think that's a lot of pull for a connector to withstand. In a previous life I was tasked with tailoring a large number of RG-58 cables connecting radar scopes at a new installation in Korea. This involved cutting the cables to length and installing clamp and solder type BNC connectors. The rumor was that the Korean troops were supposed to be helping us, but we never saw them -- until one day, when they showed up. The one assigned to help me sat down and, neither of us being fluent in the other's language, I proceeded to show him how to assemble the connector. Now the job of one of the several pieces, a metal ring, is to push against and expand a rubber washer, which is mainly what holds the connector together. This piece looks like it should go upside down from the correct orientation, but if put on that way, the rubber washer won't expand and the connector will come off very easily, with only a gentle tug. If assembled correctly, it'll take a lot of pulling, as Sal says, to get it off. I've never seen a correctly assembled connector come off. Getting back to the story, I carefully demonstrated the correct assembly method to the Korean troop, emphasizing the orientation of the ring. After putting the connector on, I showed him our standard test. We would grab the connector in one hand and about two feet down the cable with the other. Then we put our hands together, making a loop of cable, and briskly yanked them apart, resulting in a really good sharp tug on the connector. A properly assembled connector had no trouble with this test. So I gave him the parts and went to work on a connector. After a while he handed me the cable with attached connector. I gave it the tug test and the connector snapped right off. So I repeated the mimed instructions, with extra emphasis on the ring orientation, then put him to work again and got back to what I was doing. When he was finished he handed me the connector, I did the yank test, and again the connector popped right off. He shrugged, muttered something under his breath, got up, and left. Guess he figured he'd had enough of that game, where he assembled connectors and I pulled them off. We never saw the Korean troops again. Roy Lewallen, W7EL |
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